Multi-channel bag arranging machine
By designing a multi-channel bag processing mechanism and material sensor in the bag processing machine, the existing bag processing machine has solved the problems of low efficiency and large footprint, and efficient material separation and finishing are achieved, ensuring the accuracy of detection.
Patent Information
- Application Number
- CN202420616741.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Existing bag-management machines can only organize single rows of materials, which is less efficient, and increasing the number of bag-management machines will lead to an increase in the footprint, affecting the accuracy of detection.
A multi-channel bag processing machine is designed. By setting up a multi-channel bag processing mechanism on the rack, it is divided into two layers, and a material sensor and a speed controller are installed in the bag processing mechanism to achieve efficient separation and organization of materials.
Improve bag handling efficiency, reduce floor area, ensure the accuracy of inspection, and avoid bagged materials with incorrect orientation entering the subsequent inspection equipment through screening channels and blow-off devices.
Smart Images

Figure CN222629675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bag sorting machines, in particular to a multi-channel bag sorting machine. Background Art
[0002] For materials that are individually packaged in packaging bags, it is usually necessary to test the integrity of the packaging bags before putting them into packaging boxes or larger packaging bags. In order to ensure the accuracy of the test, the bagged materials need to be separated one by one to avoid material accumulation affecting the test.
[0003] To this end, in the prior art, for example, Chinese utility model patent No. ZL202222753809.4 discloses an automatic bag sorting machine, including a material sorting section and a conveying section. A number of photoelectric eyes are evenly arranged above the material sorting section to monitor the material on the surface of the roller below it. The multi-column spacing adjustment rollers, multi-column rejection rollers, direction rejection rollers and single-column spacing adjustment rollers on the material sorting section are arranged in a row. Each group of rollers is driven by an independent motor, and each motor runs at a differential speed based on the material information monitored by the electrically connected photoelectric eyes to increase or shorten the distance between adjacent materials.
[0004] The above bag sorting machine increases the distance between adjacent materials and completes the separation of materials by monitoring with photoelectric eyes and controlling the differential speed of each set of rollers. However, the bag sorting machine can only sort single-row materials, and the efficiency is low. If the number of bag sorting machines is increased, it is bound to increase the floor space in order to avoid mutual interference. Utility Model Content
[0005] The purpose of the utility model is to solve the problems existing in the prior art and to provide a multi-channel bag sorting machine which has higher bag sorting efficiency, compact and reasonable structure and less occupied area.
[0006] The purpose of this utility model is achieved through the following technical solutions:
[0007] A multi-channel bag sorting machine comprises a frame and a plurality of bag sorting mechanisms arranged on the frame, wherein the plurality of bag sorting mechanisms are divided into at least two layers, the bag sorting mechanisms on the upper layer are closer to the middle of the frame than the bag sorting mechanisms on the lower layer; and the discharge end of each bag sorting mechanism is closer to the middle of the frame than the feed end.
[0008] As a preferred embodiment of the utility model, the bag sorting mechanism comprises a plurality of groups of bag sorting roller assemblies connected in sequence, a material sensor arranged at the rear end of each group of bag sorting roller assemblies, and a speed controller is arranged between the bag sorting roller assemblies and the material sensor.
[0009] As a preferred embodiment of the utility model, a feed roller assembly is provided at the feed end of the bag sorting mechanism, and baffles are provided at the head end and above both sides of the feed roller assembly.
[0010] As a preferred embodiment of the present invention, the baffles above both sides of the feed roller assembly are arranged to be inclined outward from bottom to top.
[0011] As a preferred embodiment of the utility model, the bag sorting mechanism is arranged obliquely along its width direction, and a guide plate is provided on the lower side.
[0012] As a preferred embodiment of the utility model, a discharging end of the bag sorting mechanism is provided with a discharging roller assembly, the discharging roller assembly is arranged closely against the guide plate, a screening channel is provided on the side of the discharging roller assembly, and an identification device and a blowing-off device are provided above the screening channel.
[0013] As a preferred embodiment of the present invention, the guide plate is arranged near the middle of the frame.
[0014] As a preferred embodiment of the present invention, the bag sorting mechanism is arranged obliquely along its length direction, and the discharge end is higher than the feed end.
[0015] As a preferred embodiment of the utility model, there are four bag sorting mechanisms, two of which are respectively provided on the upper and lower layers, and the two bag sorting mechanisms on the same layer are symmetrically arranged.
[0016] As a preferred embodiment of the present invention, both the feeding end and the discharging end of the bag sorting mechanism extend out of the frame.
[0017] The advantages of the utility model are:
[0018] 1. Through reasonable layout, multiple bag sorting mechanisms are integrated into one device, which not only improves the bag sorting efficiency but also avoids excessive floor space;
[0019] 2. The baffles arranged on both sides of the feed roller assembly make the bag sorting mechanism have a larger feeding receiving range and higher stability;
[0020] 3. The screening channel and blow-off device set on the side of the discharge roller assembly can prevent the bagged materials in the wrong direction from entering the subsequent testing equipment to ensure the accuracy of the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the structure of a multi-channel bag unpacking machine provided in this embodiment;
[0022] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0023] Figure 3 A schematic structural diagram of a multi-channel bag unscrambler provided in this embodiment from another perspective;
[0024] Figure 4 for Figure 2 A schematic diagram of the enlarged structure at B in the middle;
[0025] Figure 5 A side view of a multi-channel bag unscrambler provided in this embodiment;
[0026] In the figure: 1-frame; 21-feed end; 22-discharge end; 23-guide plate; 31-bag sorting roller assembly; 32-material sensor; 4-feed roller assembly; 41-baffle; 5-discharge roller assembly; 61-screening channel; 62-blowing device. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0028] like Figure 1 , 3 As shown in Figures 5 and 6, this embodiment provides a multi-channel bag sorting machine, including a frame 1, and a plurality of bag sorting mechanisms arranged on the frame 1, wherein the plurality of bag sorting mechanisms are divided into at least two layers, the bag sorting mechanisms in the upper layer are closer to the middle of the frame than the bag sorting mechanisms in the lower layer; the discharge end 22 of each bag sorting mechanism is closer to the middle of the frame than the feed end 21. This embodiment takes 4 bag sorting mechanisms as an example, which are divided into two layers, the upper layer, the upper layer, the lower ... In this way, on the one hand, the layered design avoids increasing the floor space too much; on the second hand, the staggered setting between the upper and lower bag sorting mechanisms ensures that both the feeding end and the discharging end of the lower bag sorting mechanism have enough space to avoid being affected by the upper bag sorting mechanism; on the third hand, the feeding end of each bag sorting mechanism is closer to the side of the frame, which makes it possible for the feeding ends of the two bag sorting mechanisms on each layer to have enough distance to cooperate with multiple feeding devices respectively, and at the same time, the discharging ends of the four bag sorting mechanisms are relatively compact, which is convenient for cooperating with detection equipment.
[0029] like Figure 4 As shown, the bag sorting mechanism includes a plurality of groups of bag sorting roller assemblies 31 connected in sequence, a material sensor 32 arranged at the tail end of each group of bag sorting roller assemblies 31, and a speed controller is arranged between the bag sorting roller assemblies 31 and the material sensor 32. Among them, the structure of the bag sorting roller assembly 31 is relatively conventional, and the transmission connection of 6 rollers is realized by pulleys and belts, and it is driven by a servo motor. The material sensor 32 can generally adopt a photoelectric sensor. The working principle of the bag sorting mechanism is: when material A passes through the material sensor at the tail end of the first group of bag sorting roller assemblies, that is, material A enters the second group of bag sorting roller assemblies, at this time, the first group of bag sorting roller assemblies are decelerated, while the speed of the second group of bag sorting roller assemblies where material A is located remains unchanged, thereby widening the distance between material A and the subsequent materials. By analogy, after the bag sorting action of more than ten groups of bag sorting roller assemblies, all materials can be effectively separated.
[0030] like Figure 2 As shown, the feeding end of the bag sorting mechanism is provided with a feeding roller assembly 4, and baffles 41 are provided at the head end and above both sides of the feeding roller assembly 4. Among them, the structure of the feeding roller assembly 4 is the same as that of the bag sorting roller assembly, but it is mainly used to cooperate with the feeding equipment and convey the material to the bag sorting roller assembly, so there is no need to set a material sensor. The baffle 41 can prevent the material from falling. Since the head end of the feeding roller assembly needs to cooperate with the feeding equipment, the baffle at this end cannot be set too high, and it is also difficult for the material to fall between the feeding equipment and the feeding roller assembly; and the baffles above the two sides are relatively high to prevent the material from splashing from both sides. In addition, in order to prevent the baffles on both sides from affecting the feeding, the baffles above the two sides of the feeding roller assembly are tilted outward from bottom to top to increase the receiving surface.
[0031] The bag sorting mechanism is tilted along its width direction, and a guide plate 23 is provided on the lower side, so that the material can be moved toward the side of the guide plate 23 under the action of gravity, so that all the materials can be transported along the same straight line to cooperate with the subsequent discharge roller assembly 5. The discharge end of the bag sorting mechanism is provided with a discharge roller assembly 5, and the discharge roller assembly 5 is arranged close to the guide plate 23. A screening channel 61 is provided on the side of the discharge roller assembly 5, and an identification device and a blow-off device 62 are provided above the screening channel 61. Among them, the width of the discharge roller assembly 5 is equivalent to the width of the bagged material. Therefore, when the bagged material can pass through the discharge roller assembly 5 normally along its length direction, and when the bagged material is in an inclined or horizontal state, when passing through the discharge roller assembly 5, part of it will extend above the screening channel 61, and be identified by the identification device, triggering the blow-off device 62, and blowing the bagged material into the screening channel 61. The identification device can generally adopt an image recognition device, and the blow-off device 62 can adopt a high-pressure pump to provide high-pressure gas.
[0032] In addition, the guide plate 23 is arranged near the middle of the frame, and accordingly, the two groups of discharge roller assemblies 5 on the same layer are located on opposite sides, the discharge end is more compact, and the screening channel 61 is located on the opposite side, thereby avoiding interference caused by the screening channels 61 being arranged opposite to each other.
[0033] In order to automatically separate the accidentally stacked materials, the bag sorting mechanism is tilted along its length direction, and the discharge end 22 is higher than the feed end 21, so that the materials stacked on top of other materials can slide down naturally under the action of gravity and vibration during the conveying process. In addition, when the upper materials slide down a part of the lower back, when passing through the two adjacent sets of bag sorting roller assemblies, the lower materials contact the upstream set of bag sorting roller assemblies, and the upper part of the materials sliding backwards contact the downstream set of bag sorting roller assemblies. Under the differential operation of the two sets of bag sorting roller assemblies, the stacked materials are easier to separate.
[0034] Finally, in order to facilitate the coordination between the bag sorting machine and the upstream and downstream equipment, the feeding end 21 and the discharging end 22 of the bag sorting mechanism are both extended out of the frame 1.
[0035] The above is only a preferred specific implementation of the utility model, which is a realization method based on the overall concept of the utility model, and the protection scope of the utility model is not limited to this. Any changes or replacements that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A multi-channel bag sorting machine, characterized in that: It comprises a frame and a plurality of bag sorting mechanisms arranged on the frame, wherein the plurality of bag sorting mechanisms are divided into at least two layers, the bag sorting mechanisms in the upper layer are closer to the middle of the frame than the bag sorting mechanisms in the lower layer; and the discharge end of each bag sorting mechanism is closer to the middle of the frame than the feed end.
2. The multi-channel bag unpacking machine according to claim 1, characterized in that: The bag sorting mechanism comprises a plurality of groups of bag sorting roller assemblies connected in sequence, a material sensor arranged at the rear end of each group of bag sorting roller assemblies, and a speed controller is arranged between the bag sorting roller assemblies and the material sensor.
3. The multi-channel bag unpacking machine according to claim 1, characterized in that: A feeding roller assembly is provided at the feeding end of the bag sorting mechanism, and baffles are provided at the head end and the upper part of both sides of the feeding roller assembly.
4. The multi-channel bag unpacking machine according to claim 3, characterized in that: The baffles above both sides of the feed roller assembly are arranged to tilt outward from bottom to top.
5. The multi-channel bag unpacking machine according to claim 1, characterized in that: The bag sorting mechanism is arranged obliquely along the width direction thereof, and a guide plate is arranged on a lower side thereof.
6. The multi-channel bag unpacking machine according to claim 5, characterized in that: A discharging roller assembly is provided at the discharging end of the bag sorting mechanism, and the discharging roller assembly is arranged closely against the guide plate. A screening channel is provided at the side of the discharging roller assembly, and an identification device and a blowing-off device are provided above the screening channel.
7. The multi-channel bag unpacking machine according to claim 6, characterized in that: The guide plate is arranged near the middle of the frame.
8. The multi-channel bag unpacking machine according to claim 1, characterized in that: The bag sorting mechanism is arranged obliquely along its length direction, and the discharge end is higher than the feed end.
9. The multi-channel bag unpacking machine according to claim 1, characterized in that: The bag sorting mechanisms are four, two of which are respectively provided on the upper and lower layers, and the two bag sorting mechanisms on the same layer are symmetrically arranged.
10. The multi-channel bag unpacking machine according to claim 1, characterized in that: The feeding end and the discharging end of the bag sorting mechanism both extend out of the frame.
Citation Information
Patent Citations
Automatic bag arranging machine
CN219008256U