Accelerated spheroidizing device for bearing steel wires

By designing the clamping structure of screw, turntable and rocker in the bearing steel ballization treatment device, combining the moving design of the card plate, bolts and balls, as well as the heat circulation structure of the transverse groove, dustproof net and groove, the problems of spring failure and centrifugal force caused by high temperature are solved, and a more stable fixation and efficient spheroidization treatment effect is achieved.

CN222631485UActive Publication Date: 2025-03-18NANTONG LINGLONG SPECIAL STEEL PROD CO LTD
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Patent Information

Application Number
CN202420650598.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-18
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

In spherical annealing operation, due to the high temperature inside the shell, the spring fails. When the rotating column drives the hanging rod and the bearing wire to rotate, the centrifugal force fluctuates the spring, affecting the fixing effect and annealing effect of the bearing wire.

Method used

A bearing wire accelerated spherification treatment device is designed. By setting up a screw, a turntable and a rocker, the moving chuck is driven to clamp the bearing wire with the fixed chuck to stabilize the steel wire; at the same time, the clamp plate, bolts and balls are used to replace the sliding friction by rolling friction, which facilitates the movement of the device; horizontal grooves, dustproof nets and grooves are arranged on the top of the shell to ensure heat circulation disturbance and improve the spherification efficiency and effect.

Benefits of technology

Through the improved fixing clamping structure and heat circulation design, the fixing stability and spherical treatment of bearing steel wire are significantly improved, ensuring the quality of product use and the efficient operation of the equipment.

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Abstract

The utility model relates to the technical field of spheroidizing, and discloses a bearing steel wire accelerated spheroidizing device which comprises a hanging rod arranged in a shell, a fixed chuck is fixedly connected to the top of the hanging rod, and a matched movable chuck is slidably connected to the side face of the fixed chuck. A lead screw used for controlling movement and a bottom frame fixed to the bottom of the shell are arranged at the bottom of the movable chuck in a penetrating mode, a plurality of balls used for supporting movement are transversely arranged at the bottom of the bottom frame, and the lead screw is connected to the outer side of a hanging rod in the shell in an inserted mode and is in threaded connection with the movable chuck sliding on the surface of the scraper. The eccentric rocker is rotated to drive the rotary table to rotate, then the lead screw is driven to rotate, the lead screw drives the movable chuck to transversely move and the fixed chuck to clamp the bearing steel wire, the fixing effect is more stable, and then the spheroidizing treatment effect of the bearing steel wire is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of spheroidization treatment, in particular to a bearing steel wire accelerated spheroidization treatment device. Background Art

[0002] Spheroidizing annealing is one of the basic ways to improve the structure and performance of steel. The main purpose of spheroidizing annealing is to spheroidize the carbides in the microstructure of steel materials, reduce the hardness of the materials, improve the plasticity of the materials, reduce the deformation resistance of the materials, and make the materials easy to plastically process. Bearing steel wire is mainly used to manufacture rolling elements or rings of rolling bearings. The key is to select the appropriate spheroidizing annealing process;

[0003] Patent No. CN220537854U discloses a continuous spheroidizing annealing device for bearing steel wire, including a shell, a fuel pipeline interface and a high-speed burner, wherein the fuel pipeline interface and the high-speed burner are both arranged on the side wall of the shell, and the bottom and top of the side wall of the shell are respectively provided with a circulating air inlet pipe and a circulating air outlet pipe; a motor is fixedly provided at the bottom of the shell, and the output end of the motor extends to the interior of the shell and is fixedly provided with a rotating column, and the column wall of the rotating column is fixedly provided with a plurality of evenly distributed hanging rods, and the rod wall of the hanging rod is provided with a plurality of groups of evenly distributed clamping mechanisms; an opening is provided on one side of the shell, and a shell cover is provided at the opening. The utility model can make the bearing steel wire rotate and spheroidize anneal inside the shell, thereby improving the uniformity of the spheroidizing annealing of the bearing steel wire, ensuring the quality of product use, and at the same time improving the efficiency. When the above scheme is actually performing the annealing operation, the spring fixing the bearing steel wire will fail due to the high temperature inside the shell, and when the rotating column drives the hanging rod and the bearing steel wire to rotate, the centrifugal force may also cause the spring to fluctuate, affecting the fixing effect of the bearing steel wire, and then affecting the annealing effect of the bearing steel wire. For this reason, we propose a bearing steel wire accelerated spheroidizing treatment device. Utility Model Content

[0004] The purpose of the utility model is to provide a bearing wire accelerated spheroidization treatment device to solve the problem raised in the above-mentioned background technology that during the actual annealing operation, the spring fixing the bearing wire will fail due to the high temperature inside the shell, and when the rotating column drives the hanging rod and the bearing wire to rotate, the centrifugal force may also cause the spring to fluctuate, affecting the fixing effect of the bearing wire and then affecting the annealing effect of the bearing wire.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bearing wire accelerated spheroidization processing device, comprising a hanging rod arranged inside a shell, a fixed chuck is fixedly connected to the top of the hanging rod, a matching movable chuck is slidably connected to the side of the fixed chuck, a screw rod for controlling the movement and a base frame fixed to the bottom of the shell are passed through the bottom of the movable chuck, and a plurality of balls arranged laterally for supporting the movement are provided at the bottom of the base frame.

[0006] Preferably, a sliding groove is provided at the top of the hanging rod at the side position of the fixed chuck, a slider is slidably connected inside the sliding groove, the top of the slider is fixedly connected to the movable chuck, a screw rod is passed through the side of the slider, the screw rod is inserted into the outer wall of the hanging rod, the inner end of the hanging rod is movably connected to the screw rod, the screw rod passes through the slider and the sliding groove, the screw rod is fixedly connected to a turntable at one end outside the hanging rod, and a rocker is eccentrically provided on the outside of the turntable.

[0007] Preferably, a clamping plate is detachably connected to the surface of the base frame, a plurality of the balls are embedded in the bottom of the clamping plate, and bolts are threadedly connected at both ends of the top of the clamping plate.

[0008] Preferably, a transverse groove is provided on the top of the shell, a dustproof net is fixedly connected inside the transverse groove, and evenly arranged grooves are provided on the bottom of the transverse groove, and the grooves extend into the inside of the shell.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. The utility model cooperates with the screw rod, the turntable and the rocker through the provided screw rod. The screw rod is inserted into the outer side of the hanging rod in the shell and the movable chuck sliding on the scraper surface is threadedly connected. When fixing the bearing wire, the eccentrically provided rocker is rotated to drive the turntable to rotate, and then drives the screw rod to rotate. The screw rod drives the movable chuck to move horizontally and clamp the bearing wire with the fixed chuck. The fixing effect is better and more stable, thereby ensuring the spheroidization treatment effect of the bearing wire.

[0011] 2. The utility model cooperates with the provided card plate, bolts and balls to clamp the card plate on the surface of the chassis at the bottom of the shell, fix the card plate and the chassis by bolts, and when the device is moved in daily use, the ball support device at the bottom of the card plate moves, and rolling friction replaces sliding friction for more convenient movement.

[0012] 3. The utility model cooperates with the transverse groove, dust-proof net and groove through the arrangement. A transverse groove is opened on the top of the shell to install the dust-proof net. The bottom of the transverse groove is connected to the inside of the shell through the transversely arranged grooves. When the device is running, the heat circulation disturbance inside the shell can be better guaranteed, thereby ensuring the spheroidization efficiency and spheroidization effect of the bearing steel wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the top part planar structure of the utility model;

[0015] Figure 3 For this utility model Figure 2 A magnified schematic diagram of the structure at center A;

[0016] Figure 4 It is a cross-sectional schematic diagram of the chassis connection card plate of the utility model;

[0017] In the figure: 1. dustproof net; 2. shell; 3. base frame; 4. horizontal groove; 5. groove; 6. movable chuck; 7. fixed chuck; 8. rocker; 9. turntable; 10. screw rod; 11. hanging rod; 12. slider; 13. slide groove; 14. ball bearing; 15. bolt; 16. clamping plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example

[0020] See also Figure 1-Figure 4 The bearing wire accelerated spheroidization treatment device shown in the figure includes a hanging rod 11 arranged inside the shell 2, the top of the hanging rod 11 is fixedly connected to a fixed chuck 7, the side of the fixed chuck 7 is slidably connected to a matching moving chuck 6, the bottom of the moving chuck 6 is penetrated by a screw rod 10 for controlling the movement and a base frame 3 fixed to the bottom of the shell 2, the bottom of the base frame 3 is provided with a plurality of balls 14 arranged laterally for supporting the movement, the top of the hanging rod 11 is provided with a slide groove 13 at the side of the fixed chuck 7, the slide groove 13 is slidably connected to a slider 12, the top of the slider 12 is fixedly connected to the moving chuck 6, A screw rod 10 is passed through the side of the slider 12, and the screw rod 10 is inserted into the outer wall of the hanging rod 11. The inner end of the hanging rod 11 is movably connected to the screw rod 10, and the screw rod 10 passes through the slider 12 and the slide groove 13. The screw rod 10 is located at one end outside the hanging rod 11 and is fixedly connected to a turntable 9, and a rocker 8 is eccentrically provided on the outside of the turntable 9; when fixing the bearing wire, rotating the eccentrically arranged rocker 8 drives the turntable 9 to rotate, and then drives the screw rod 10 to rotate, and the screw rod 10 drives the movable chuck 6 to move horizontally and clamp the bearing wire with the fixed chuck 7, so that the fixing effect is better and more stable, thereby ensuring the spheroidization treatment effect of the bearing wire.

[0021] Furthermore, a card plate 16 is detachably connected to the surface of the base frame 3, a plurality of the balls 14 are embedded at the bottom of the card plate 16, and bolts 15 are threadedly connected to the top two ends of the card plate 16; the card plate 16 is clamped on the surface of the base frame 3 at the bottom of the shell 2, and the card plate 16 and the base frame 3 are fixed by bolts 15. When the device is moved during daily use, the device is supported to move by the balls 14 at the bottom of the card plate 16, and rolling friction is used instead of sliding friction to facilitate movement.

[0022] On the basis of the above scheme, a transverse groove 4 is opened on the top of the shell 2, and a dustproof net 1 is fixedly connected inside the transverse groove 4. Evenly arranged grooves 5 are opened at the bottom of the transverse groove 4, and the grooves 5 extend into the shell 2; a transverse groove 4 is opened on the top of the shell 2 to install the dustproof net 1, and the bottom of the transverse groove 4 is connected to the inside of the shell 2 through the transversely arranged grooves 5. When the device is running, the heat circulation disturbance inside the shell 2 can be better guaranteed, thereby ensuring the spheroidization efficiency and spheroidization effect of the bearing steel wire.

[0023] It should be noted that the utility model is a device for accelerating the spheroidization of bearing wire. First, the shell 2 is opened, and the bearing wire is placed between the movable chuck 6 and the fixed chuck 7. The eccentrically arranged rocker 8 is rotated to drive the turntable 9 to rotate, and the turntable 9 drives the screw 10 to rotate. The screw 10 drives the movable chuck 6 to move horizontally and clamp the bearing wire with the fixed chuck 7, and then the device is started to perform the spheroidization treatment of the bearing wire (the spheroidization process has been disclosed in patent number CN220537854U). When the device is running, with the assistance of a plurality of grooves 5 on the top of the shell 2, the heat cycle disturbance inside the shell 2 can be better guaranteed, thereby ensuring the spheroidization efficiency and spheroidization effect of the bearing wire.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Bearing wire accelerated spheroidization treatment device, characterized by: include: A hanging rod (11) is arranged inside the housing (2), the top of the hanging rod (11) is fixedly connected to a fixed clamp (7), the side of the fixed clamp (7) is slidably connected to a matching movable clamp (6), and the bottom of the movable clamp (6) is penetrated by a screw rod (10) for controlling movement; A bottom frame (3) is fixed to the bottom of the housing (2), and a plurality of rolling balls (14) arranged transversely and used for supporting movement are provided at the bottom of the bottom frame (3).

2. The bearing wire accelerated spheroidization treatment device according to claim 1, characterized in that: The top of the hanging rod (11) is provided with a slide groove (13) located at the side of the fixed clamp (7), and a slider (12) is slidably connected inside the slide groove (13). The top of the slider (12) is fixedly connected to the movable clamp (6), and a screw rod (10) is passed through the side of the slider (12).

3. The bearing wire accelerated spheroidization treatment device according to claim 2, characterized in that: The outer wall of the hanging rod (11) is plugged with a screw rod (10), the inner end of the hanging rod (11) is movably connected to the screw rod (10), and the screw rod (10) penetrates and connects the slider (12) and the slide groove (13).

4. The bearing wire accelerated spheroidization treatment device according to claim 3, characterized in that: The screw rod (10) is located outside the hanging rod (11) and one end thereof is fixedly connected to a rotating disk (9), and a rocker (8) is eccentrically arranged outside the rotating disk (9).

5. The bearing wire accelerated spheroidization treatment device according to claim 1, characterized in that: A clamping plate (16) is detachably connected to the surface of the base frame (3), and a plurality of the balls (14) are embedded at the bottom of the clamping plate (16).

6. The bearing wire accelerated spheroidization treatment device according to claim 5, characterized in that: Bolts (15) are threadedly connected at both ends of the top of the clamping plate (16).

7. The bearing wire accelerated spheroidization treatment device according to claim 1, characterized in that: The top of the shell (2) is provided with a transverse groove (4), and a dustproof net (1) is fixedly connected inside the transverse groove (4).

8. The bearing wire accelerated spheroidization treatment device according to claim 7, characterized in that: The bottom of the transverse groove (4) is provided with evenly arranged grooves (5), and the grooves (5) extend into the interior of the shell (2).

Citation Information

Patent Citations

  • Continuous spheroidizing annealing device for bearing steel wire

    CN220537854U