Feeding mechanism and aluminum profile chromizing coating treatment equipment

By designing automated feeding mechanisms and chromium coating treatment equipment, and using the automated operation of aeration aeration and lifting equipment, the problems of high labor intensity and low production efficiency of workers in existing equipment are solved, and efficient passivation treatment and automated operation of aluminum profiles are achieved.

CN222631559UActive Publication Date: 2025-03-18SWAN ALUMINUM CO LTD
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Patent Information

Application Number
CN202421399221.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-18
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the mass production process of existing aluminum profile chromium coating treatment equipment, workers have high labor intensity and limited production efficiency, and they need to manually pull the aluminum profile for passivation treatment.

Method used

A feeding mechanism is designed, including a chromed coating treatment tank, a dispersed pipe and a lifting cover, passivating the surface of the aluminum profile through aeration and automatic operation of the feed and discharge of the aluminum profile using a lifting equipment.

Benefits of technology

It improves the efficiency of passivation treatment of aluminum profiles, reduces the labor intensity of workers, realizes automated operations, and meets the needs of mass production of aluminum profiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding mechanism and aluminium profile chromizing coating treatment equipment, including chromizing coating treatment pond, dispersion pipeline and hoisting cover, the lower end of chromizing coating treatment pond is communicated with the dispersion pipeline of agitating chromate solution, and the upper end surface of chromizing coating treatment pond is provided with pond edge, and the hoisting cover is provided with the lower end of chromizing coating treatment pond. A top cover is erected on the top of the upper end of the chromizing coating treatment pond, a hoisting cover is erected in the middle of the upper end of the top cover, hoisting tools connected with hoisting equipment are erected at the four corners of the hoisting cover, and the hoisting tools, the hoisting cover and the top cover form a feeding mechanism. When the feeding mechanism and the aluminum profile chromizing coating treatment equipment are used, the chromizing coating treatment pond performs passivation treatment on the surface of an aluminum profile in an aeration agitation mode, compared with static passivation treatment, the agitation mode is higher in passivation efficiency, and the surface passivation requirement of the aluminum profile can be fully met.
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Description

Technical Field

[0001] The utility model relates to the technical field of chromium coating treatment equipment for aluminum profiles, in particular to a feeding mechanism and chromium coating treatment equipment for aluminum profiles. Background Art

[0002] After oxidation, the surface of industrial aluminum profiles has a very beautiful appearance and is resistant to dirt. Once coated with oil, it is very easy to clean. When assembled into products, profiles of different specifications are used according to different load-bearing. The profiles need to be passivated during the production process. The process of using chromate solution to react with the profile to form a trivalent or hexavalent chromium layer on its surface is also called chromization. It meets the processing needs of aluminum, magnesium and their alloys.

[0003] The utility model discloses an environmentally friendly aluminum alloy passivation treatment device (CN209162191U), comprising a treatment box and a neutralization tank, wherein the bottom of the treatment box is fixed to the top of a base frame by bolts, a neutralization tank is horizontally installed in the middle of the inner side of the base frame, an interface at the top of the neutralization tank is connected to the center position of the bottom of the treatment box by a conduit, and two groups of first hydraulic cylinders are vertically fixed corresponding to the middle positions on both sides of the treatment box. The utility model uses a gas hood on the top of a top cover to enter the interior of the gas treatment box, and an axial flow fan on one side of a sealing box of the gas treatment box generates suction to suck gas into a calcium hydroxide filling layer of a filter box to neutralize the volatile acid gas, thereby protecting the environment; a control valve is used to control the alkaline solvent in the solvent box to be injected into the interior of a wastewater tank to neutralize the waste liquid, thereby protecting the environment; a second hydraulic cylinder is used to control the up and down movement of a pull rod, and the up and down movement of the pull rod drives a support plate to rotate, and the placement and removal of aluminum alloy profiles are controlled by the rotation of the support plate, thereby improving the efficiency of the passivation operation of the aluminum alloy profiles. However, in use, the aluminum profiles are mostly pulled manually and introduced into a chromate solution pool for passivation treatment. This operation method has limited production efficiency of aluminum profiles. At the same time, during the mass production of aluminum profiles, the labor intensity of workers is high, which is inconvenient for users.

[0004] To this end, we propose a feeding mechanism and aluminum profile chromium coating processing equipment. Utility Model Content

[0005] The purpose of the utility model is to provide a feeding mechanism and an aluminum profile chromium coating treatment device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding mechanism, comprising a chromium-plated coating treatment pool, a dispersion pipeline and a lifting cover, the lower end of the chromium-plated coating treatment pool is connected with a dispersion pipeline for agitating a chromate solution, and the upper end surface of the chromium-plated coating treatment pool is provided with a pool edge, a top cover is arranged on the top of the upper end of the chromium-plated coating treatment pool, and a lifting cover is arranged on the middle part of the upper end of the top cover, hangers connected to the lifting equipment are arranged at the four corners of the lifting cover, and the hanger, the lifting cover and the top cover constitute a feeding mechanism, the front end of the dispersion pipeline is connected with a pressure pump connecting pipeline connected to a pressure pump, and a pipe clamp is fixed to one end of the dispersion pipeline away from the pressure pump connecting pipeline, and the end of the pipe clamp is connected to an aeration pipe for aerating and agitating the solution.

[0007] Preferably, the aeration pipes are evenly distributed at the lower end of the chromium coating treatment tank, and the aeration pipes are interconnected through a dispersion pipe and a pressure pump connecting pipe.

[0008] Preferably, a plurality of layers of assembly racks are arranged in the middle of the lower end of the top cover, and the inner wall of each layer of the assembly racks is paved with a plurality of side baffles for isolating aluminum profiles.

[0009] Preferably, a front baffle is fixed to the end of the side baffle, and the front baffle and the side baffle constitute a blocking component for limiting the position of the aluminum profile.

[0010] Preferably, the front end of the hanging cover is connected to a plurality of exhaust pipes for pressure relief, and the hanging cover is connected to the top cover through the exhaust pipes.

[0011] Preferably, a reinforcing rib is connected to the connection between the sling and the lifting cover, and the reinforcing rib is fixed to the sling by welding.

[0012] The utility model also provides an aluminum profile chromium coating treatment device, and the aluminum profile chromium coating treatment device is equipped with the above-mentioned feeding mechanism.

[0013] Compared with the prior art, the utility model has the following beneficial effects: when the feeding mechanism and the aluminum profile chromium coating treatment equipment are in use, the chromium coating treatment tank adopts aeration agitation to passivate the surface of the aluminum profile. Compared with static passivation treatment, the passivation efficiency of the agitation method is higher, which can fully meet the surface passivation requirements of the aluminum profile. In addition, a plurality of aeration pipes are distributed in the chromium coating treatment tank. By connecting the plurality of aeration pipes in parallel on the same dispersion pipe and pressurizing the outlet of the dispersion pipe, the plurality of aeration pipes can be aerated and agitated synchronously, thereby meeting the processing requirements of the chromium coating treatment tank.

[0014] The top cover serves as a connection sealing protection, matches the size of the chromium coating treatment pool, and is covered on the chromium coating treatment pool to meet the connection requirements of the chromium coating treatment pool and the top cover.

[0015] The top cover, assembly rack, side baffles and front baffles form a complete aluminum profile storage component. The assembly rack is divided into multiple layers, and multiple side baffles are arranged in each layer. An aluminum profile to be passivated is placed in each side baffle. The ends of the aluminum profiles are constrained by the front baffles to ensure that the ends of the aluminum profiles will not scratch the inner wall of the chromium coating treatment tank during the lifting process. At the same time, the aluminum profile storage component can store a large number of aluminum profiles at one time to meet the company's mass production of aluminum profiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the chromium coating treatment pool of the utility model;

[0018] Figure 3 It is a schematic diagram of the top cover structure of the utility model.

[0019] In the figure: 1. Chrome coating treatment pool; 2. Dispersion pipeline; 3. Top cover; 4. Lifting cover; 5. Lifting device; 41. Exhaust pipe; 11. Pool edge; 51. Reinforcement rib; 21. Pressure pump connecting pipe; 22. Pipe clamp; 23. Aeration pipe; 31. Assembly frame; 32. Side baffle; 33. Front baffle. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1

[0022] See also Figure 1-3The utility model provides a technical solution: a feeding mechanism and aluminum profile chromium coating treatment equipment, including a chromium coating treatment pool 1, a dispersion pipeline 2 and a lifting cover 4, the lower end of the chromium coating treatment pool 1 is connected with a dispersion pipeline 2 for agitating a chromate solution, and the upper end surface of the chromium coating treatment pool 1 is provided with a pool edge 11, a top cover 3 is arranged on the top of the upper end of the chromium coating treatment pool 1, and a lifting cover 4 is arranged on the middle part of the upper end of the top cover 3, and hangers 5 connected with the lifting equipment are arranged at the four corners of the lifting cover 4, and the hangers 5, the lifting cover 4 and the top cover 3 form a feeding mechanism, the front end of the dispersion pipeline 2 is connected with a pressure pump connecting pipeline 21 connected with a pressure pump, and a pipe clamp 22 is fixed on one end of the dispersion pipeline 2 away from the pressure pump connecting pipeline 21. The end of the pipe clamp 22 is connected to an aeration pipe 23 for aerating and agitating the solution. The aeration pipe 23 is evenly distributed at the lower end of the chromium-plated coating treatment tank 1, and the aeration pipe 23 is interconnected through the dispersion pipe 2 and the pressure pump connection pipe 21. The chromium-plated coating treatment tank 1 adopts aeration and agitation to passivate the surface of the aluminum profile. Compared with the static passivation treatment, the passivation efficiency of the agitation method is higher, which can fully meet the surface passivation requirements of the aluminum profile, and a plurality of aeration pipes 23 are distributed in the chromium-plated coating treatment tank 1. By connecting the plurality of aeration pipes 23 in parallel to the same dispersion pipe 2 and pressurizing the outlet of the dispersion pipe 2, the plurality of aeration pipes 23 can be aerated and agitated synchronously, thereby meeting the processing requirements of the chromium-plated coating treatment tank 1.

[0023] Example 2

[0024] See also Figure 1-3 The utility model provides a technical solution: a feeding mechanism and an aluminum profile chromium coating treatment device, a plurality of layers of assembly racks 31 are set up in the middle of the lower end of the top cover 3, and a plurality of side baffles 32 for isolating the aluminum profile are laid on the inner wall of each layer of the assembly rack 31, and a front baffle 33 is fixed to the end of the side baffle 32, and the front baffle 33 and the side baffle 32 constitute a barrier component for limiting the aluminum profile, and the top cover 3 is used as a connection sealing protection, which matches the size of the chromium coating treatment pool 1, and covers the chromium coating treatment pool 1, so as to meet the chromium coating treatment pool 1 and the top cover 3, and the top cover 3, the assembly frame 31, the side baffles 32 and the front baffle 33 form a complete aluminum profile storage component. The assembly frame 31 is divided into multiple layers, and multiple side baffles 32 are arranged in each layer. An aluminum profile to be passivated is placed in each side baffle 32, and the end of the aluminum profile is constrained by the front baffle 33 to ensure that the end of the aluminum profile will not scratch the inner wall of the chromium coating treatment tank 1 during the lifting process. At the same time, the aluminum profile storage component can store a large number of aluminum profiles at one time to meet the company's batch production of aluminum profiles.

[0025] Example 3

[0026] See also Figure 1-3The utility model provides a technical solution: a feeding mechanism and an aluminum profile chromium coating treatment device, the front end of the lifting cover 4 is connected with a plurality of exhaust pipes 41 with a pressure relief function, and the lifting cover 4 is connected with the top cover 3 through the exhaust pipe 41. The exhaust pipe 41 is used as a pressure relief pipe. When the aeration pipe supplements a large amount of gas into the chromium coating treatment pool 1, the gap between the chromium coating treatment pool 1 and the top cover 3 cannot meet the discharge of a large amount of gas. The exhaust pipe 41 can meet the demand for discharging a large amount of gas, ensuring the rationality and feasibility of the overall structure. The connection between the sling 5 and the lifting cover 4 is connected It is connected with a reinforcing rib 51, and the reinforcing rib 51 and the sling 5 are welded and fixed. The sling 5, the lifting cover 4 and the top cover 3 constitute a feeding mechanism. When the user needs to lift the aluminum profile into the chromium coating treatment tank 1, the sling 5 can be pulled by the lifting machine, and the sling 5 drives the lifting cover 4 and the top cover 3 to be lifted, and the aluminum profile storage component is lifted by the force, until the aluminum profile falls into the chromium coating treatment tank 1 for passivation treatment. This feeding method does not require manual handling and salvaging of aluminum profiles. It only needs to drive the aluminum profile storage component through the lifting equipment to meet the discharging and feeding needs of the aluminum profile, which is convenient for users to use.

[0027] Working principle: For this type of feeding mechanism and aluminum profile chromium coating treatment equipment, firstly, multiple aluminum profiles are placed into the assembly frame 31 at one time. The aluminum profiles are distributed along one side of the side baffle 32, and the two ends are constrained by the front baffle 33. At this time, the user can pull the sling 5 through the lifting machine, and the sling 5 drives the lifting cover 4 and the top cover 3 to lift up. The aluminum profile storage component is lifted up by force until the aluminum profile falls into the chromium coating treatment tank 1 for passivation treatment. Subsequently, through the pressure pump, multiple aeration pipes 23 are connected in parallel to the same dispersion pipe 2, and the dispersion pipe 2 is pressurized. The multiple aeration pipes 23 are aerated and agitated synchronously, so that the chromate solution in the chromium coating treatment tank 1 is agitated, and the outer wall and the inner wall of the aluminum profile are fully passivated. Finally, it is only necessary to lift the lifting cover 4 through the lifting equipment to drive the aluminum profile to separate from the chromium coating treatment tank 1, and the use process of the entire feeding mechanism and aluminum profile chromium coating treatment equipment is completed in this way.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A feeding mechanism, comprising a chromium coating treatment tank (1), a dispersion pipeline (2) and a lifting cover (4), characterized in that: The lower end of the chromium-plated coating treatment pool (1) is connected to a dispersion pipe (2) for agitating the chromate solution, and the upper end surface of the chromium-plated coating treatment pool (1) is provided with a pool edge (11). A top cover (3) is arranged on the top of the upper end of the chromium-plated coating treatment pool (1), and a lifting cover (4) is arranged in the middle of the upper end of the top cover (3). Hangers (5) connected to the lifting equipment are arranged at the four corners of the lifting cover (4), and the hangers (5), the lifting cover (4) and the top cover (3) constitute a feeding mechanism. The front end of the dispersion pipe (2) is connected to a pressure pump connecting pipe (21) connected to the pressure pump, and a pipe clamp (22) is fixed to one end of the dispersion pipe (2) away from the pressure pump connecting pipe (21), and the end of the pipe clamp (22) is connected to an aeration pipe (23) for aerating and agitating the solution.

2. A feeding mechanism according to claim 1, characterized in that: The aeration pipes (23) are evenly distributed at the lower end of the chromium coating treatment tank (1), and the aeration pipes (23) are interconnected through the dispersion pipe (2) and the pressure pump connection pipe (21).

3. A feeding mechanism according to claim 1, characterized in that: A plurality of layers of assembly racks (31) are arranged in the middle of the lower end of the top cover (3), and a plurality of side baffles (32) are laid on the inner wall of each layer of the assembly rack (31).

4. A feeding mechanism according to claim 3, characterized in that: A front baffle (33) is fixed to the end of the side baffle (32), and the front baffle (33) and the side baffle (32) form a blocking component that plays a limiting role.

5. A feeding mechanism according to claim 1, characterized in that: The front end of the hanging cover (4) is connected to a plurality of exhaust pipes (41) for pressure relief, and the hanging cover (4) and the top cover (3) are connected to each other through the exhaust pipes (41).

6. A feeding mechanism according to claim 5, characterized in that: A reinforcing rib (51) is connected to the connection between the sling (5) and the sling cover (4), and the reinforcing rib (51) and the sling (5) are fixed by welding.

7. A chromium coating treatment equipment for aluminum profiles, characterized in that: The aluminum profile chromium coating treatment equipment is equipped with a feeding mechanism as described in any one of claims 1-6.

Citation Information

Patent Citations

  • Environment-friendly aluminum alloy passivation treatment device

    CN209162191U