An insulating connector
By designing insulated connectors, using the combination of insulated columns, fixing feet, inserts and bushings, the difficulty in fixing products in various specifications in electric vehicle battery packs is solved, and the effect of reducing production costs, reducing space occupation and improving installation convenience is achieved.
Patent Information
- Application Number
- CN202420571764.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing electric vehicle battery packs include fuses, diverters, copper bars and other products, due to the wide variety and different shapes, resulting in a wide variety of module boxes, high production costs, large space occupancy and inconvenient installation.
An insulating connection is designed, including insulating columns, fixing feet, inserts, and bushings. Through the mutual cooperation of these components, fuses, diverters, copper bars and other products of various specifications can be fixed.
The function of fixing products of multiple specifications is realized, reducing production costs, reducing space occupation, and improving installation convenience and fixation reliability.
Smart Images

Figure CN222735315U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lithium battery assembly, in particular to an insulating connector. Background Art
[0002] Electric vehicles are the trend of future automobile development, and battery packs are the core components of electric vehicles. Currently, fuses, shunts, copper bars, etc. used in battery packs are of various types and shapes. Currently, fuses, shunts, copper bars, etc. are mostly fixed in separate module boxes, which makes the module boxes of various types and leads to high production costs. In addition, the module boxes take up a large space and are inconvenient to install. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an insulating connector capable of fixing various specifications of products such as fuses, shunts, copper bars, etc.
[0004] The utility model solves the above technical problems through the following technical means:
[0005] An insulating connector comprises an insulating column (1), a fixing foot (2), an insert (3), and a bushing (4); the fixing feet (2) are arranged on both sides of the bottom of the insulating column (1), the insert (3) is embedded in the top of the insulating column (1), and the bushing (4) is embedded in the fixing foot (2).
[0006] Beneficial effect: Through the cooperation of insulating columns, fixing feet, inserts and bushings, various specifications of products such as fuses, shunts and copper bars can be fixed.
[0007] Furthermore, reinforcing plates (5) are fixed to the front and rear sides of the intersection of the fixing foot (2) and the insulating column (1).
[0008] Beneficial effect: The reinforcement plate is provided to increase the strength of the fixed foot.
[0009] Furthermore, the reinforcing plate (5) is made of triangular reinforcing ribs.
[0010] Furthermore, the insulating column (1) and the fixing foot (2) are integrally injection molded.
[0011] Furthermore, a mounting hole is provided at the top of the insulating column (1), an insert (3) is fixed in the mounting hole, the outer side of the insert (3) is fixed in the mounting hole, and an internal threaded hole is provided on the inner side of the insert (3).
[0012] Furthermore, the material of the insert (3) is stainless steel, and the insert (3) is 0.2-0.5 mm higher than the upper plane of the insulating column (1).
[0013] Beneficial effect: by setting the material and size of the insert, the fuse, the shunt and the copper busbar are overlapped with the insert when fixed to the insulating column by the first bolt, and do not directly contact the upper plane of the insulating column, and the reliability of the fixation can be improved through the rigid connection.
[0014] Furthermore, the fixing legs (2) are each provided with a fixing hole, two bushings (4) are provided, and are respectively fixed in the fixing holes on the fixing legs (2) at both sides of the bottom of the insulating column (1), and an inner light hole is provided on the inner side of the bushing (4).
[0015] Furthermore, the bushing (4) is made of stainless steel, and the bushing (4) protrudes from the upper and lower surfaces of the fixing foot (2) by 0.2-0.5 mm respectively.
[0016] Beneficial effect: through the setting of the bushing material and size, when the insulating column is fixed to the battery pack body by the second bolt, the second bolt contacts the bushing and does not directly contact the upper surface of the fixing foot. The bushing contacts the battery pack body, and the fixing foot does not contact the battery pack body. The rigid connection increases the fixing reliability.
[0017] Furthermore, the insulating column (1) and the fixing foot (2) are made of PC+ABS resin or PA66+GF.
[0018] Furthermore, a reinforcing rib (6) is fixed to the bottom end of the insulating column (1).
[0019] The advantages of the utility model are:
[0020] The utility model can fix products of various specifications such as fuses, shunts, copper bars, etc. through the mutual cooperation of insulating columns, fixing feet, inserts and bushings.
[0021] The utility model is used for increasing the strength of the fixed foot by arranging the reinforcing plate.
[0022] The utility model sets the material and size of the insert so that the fuse, the shunt and the copper busbar overlap the insert when fixed to the insulating column by the first bolt, and do not directly contact the upper plane of the insulating column, thereby improving the reliability of fixation through rigid connection.
[0023] The utility model sets the material and size of the bushing. When the insulating column is fixed to the battery pack body by the second bolt, the second bolt contacts the bushing but does not directly contact the upper surface of the fixing foot. The bushing contacts the battery pack body, and the fixing foot does not contact the battery pack body. The rigid connection increases the fixing reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional diagram of an insulating connector according to a first embodiment of the utility model;
[0025] Figure 2 It is a front view of an insulating connector according to a first embodiment of the utility model;
[0026] Figure 3 This is a bottom view of an insulating connector according to a first embodiment of the utility model;
[0027] Figure 4 This is an assembly diagram of an insulating connector and a fuse according to Embodiment 1 of the utility model;
[0028] Figure 5 This is an assembly diagram of an insulating connector and a fuse according to Embodiment 1 of the utility model;
[0029] Figure 6 This is an assembly diagram of an insulating connector and a shunt in Embodiment 1 of the utility model;
[0030] Figure 7 This is an assembly diagram of an insulating connector and a shunt in Embodiment 1 of the utility model;
[0031] Figure 8 This is an assembly diagram of an insulating connector and a copper busbar according to a first embodiment of the utility model. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Embodiment 1
[0034] like Figure 1 As shown, this embodiment provides an insulating connector, including an insulating column 1, a fixing foot 2, an insert 3, and a bushing 4.
[0035] like Figure 1 , Figure 2 , Figure 3As shown, fixing feet 2 are fixed on both sides of the bottom of the insulating column 1, and reinforcing plates 5 are fixed on the front and rear sides of the intersection of the fixing feet 2 and the insulating column 1. The reinforcing plates 5 in this embodiment are triangular reinforcing ribs for increasing the strength of the fixing feet 2; a fixing hole is provided on the fixing feet 2; the insulating column 1 and the fixing feet 2 are made of PC+ABS resin or PA66+GF, and the insulating column 1 and the fixing feet 2 are integrally injection molded; a mounting hole is provided on the top of the insulating column 1, and an insert 3 is fixed in the mounting hole. The outer side of the insert 3 is injection molded in the mounting hole, and an internal threaded hole is provided on the inner side of the insert 3 for matching with the first bolt 10. The material of the insert 3 is stainless steel, and the insert 3 is 0.2-0.5mm higher than the upper plane of the insulating column 1, so that the fuse 7, the shunt 8, and the copper bus 9 are overlapped with the insert 3 when fixed to the insulating column 1 by the first bolt 10, and are not in direct contact with the upper plane of the insulating column 1. The reliability of the fixation can be improved by rigid connection; a reinforcing rib 6 is fixed at the bottom end of the insulating column 1 for increasing the strength.
[0036] like Figure 1 , Figure 2 As shown, two bushings 4 are provided, which are respectively injected into the fixing holes on the fixing feet 2 on both sides of the bottom of the insulating column 1. An inner light hole is opened on the inner side of the bushing 4, and an inner bolt and nut are fixed on the battery pack case (not shown). The insulating connector is fixed to the battery pack case by passing the second bolt 11 through the inner light hole of the bushing 4. The bushing 4 is made of stainless steel, and the bushing 4 protrudes from the upper and lower sides of the fixing feet 2 by 0.2-0.5mm. When the insulating column 1 is fixed to the battery pack case by the second bolt 11, the second bolt 11 contacts the bushing 4, and does not directly contact the upper surface of the fixing foot 2. The bushing 4 contacts the battery pack case, and the fixing foot 2 does not contact the battery pack case. The rigid connection increases the fixation reliability.
[0037] When in use, the insulating connector can be used alone or in combination. The insulating connectors can be used in combination horizontally or in combination vertically. Figure 4 , Figure 5 As shown, the two insulating connectors are combined horizontally or vertically (selected according to the space reserved on the battery pack body) to fix the fuse 7 on the battery pack body; Figure 6 , Figure 7 As shown, two insulating connectors are combined horizontally or vertically (selected according to the space reserved on the battery pack body) to fix the shunt 8 on the battery pack body; Figure 8 As shown, an insulating connector fixes multiple copper bars 9 on the battery pack box; the insulating connector can fix fuses, shunts, copper bars and other products of various specifications horizontally, vertically and diagonally, with high versatility and low cost.
[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An insulating connector, characterized in that: It comprises an insulating column (1), a fixing foot (2), an insert (3), and a bushing (4); Fixed feet (2) are provided on both sides of the bottom of the insulating column (1), an insert (3) is embedded in the top of the insulating column (1), and a bushing (4) is embedded in the fixed feet (2).
2. An insulating connector according to claim 1, characterized in that: Reinforcement plates (5) are fixed to the front and rear sides of the intersection of the fixed foot (2) and the insulating column (1).
3. An insulating connector according to claim 2, characterized in that: The reinforcing plate (5) is made of triangular reinforcing ribs.
4. An insulating connector according to claim 1, characterized in that: The insulating column (1) and the fixing foot (2) are integrally injection molded.
5. The insulating connector according to claim 1, characterized in that: The top of the insulating column (1) is provided with a mounting hole, an insert (3) is fixed in the mounting hole, the outer side of the insert (3) is fixed in the mounting hole, and the inner side of the insert (3) is provided with an internal threaded hole.
6. An insulating connector according to claim 5, characterized in that: The material of the insert (3) is stainless steel, and the insert (3) is 0.2-0.5 mm higher than the upper plane of the insulating column (1).
7. An insulating connector according to claim 1, characterized in that: The fixing legs (2) are each provided with a fixing hole, two bushings (4) are provided, and are respectively fixed in the fixing holes on the fixing legs (2) at both sides of the bottom of the insulating column (1), and an inner light hole is provided on the inner side of the bushing (4).
8. An insulating connector according to claim 7, characterized in that: The bushing (4) is made of stainless steel and protrudes from the upper and lower surfaces of the fixing foot (2) by 0.2-0.5 mm respectively.
9. The insulating connector according to claim 1, characterized in that: The insulating column (1) and the fixing foot (2) are made of PC+ABS resin or PA66+GF.
10. The insulating connector according to claim 1, characterized in that: A reinforcing rib (6) is fixed to the bottom end of the insulating column (1).