Electric vehicle handlebar positioning point printing tool

By designing a printing tool for electric vehicle handlebars, the problems of low manual operation efficiency and insufficient accuracy in the prior art are solved, and accurate marking and efficient installation of handlebar positioning points are achieved.

CN222792047UActive Publication Date: 2025-04-25JIANGSU HUAYU ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421488490.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-25
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In the prior art, the marking process of the handlebar positioning point of the electric vehicle relies on manual operation, resulting in low operating efficiency, high operation strength and insufficient accuracy of the punching position.

Method used

A tool for applying a positioning point of the electric vehicle handlebar is designed, including a base plate, a lower die, a guide rod, an upper die, a printing template, a stamping rod and a limit sleeve. Through the clamping of the upper and lower dies and the sliding cooperation of the printing template, the accurate positioning and marking of the horizontal section of the handlebar is achieved.

Benefits of technology

Through this tooling, the accuracy of the punching point position can be ensured, work efficiency can be improved, work intensity can be reduced, and the accuracy of the marking position can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an electric vehicle handlebar positioning point printing tool which comprises a bottom plate, a lower die and an upper die, guide rods are fixed on the lower die in a left-right spaced mode, the upper die is in sliding fit with the guide rods, and the upper die and the lower die are attached to clamp the horizontal section of a handlebar. A printing template is arranged above the upper die, springs are connected between the four corner ends of the printing template and the upper die, the upper ends of the guide rods are in sliding fit with the printing template, stamping rods are fixed to the printing template, and the lower ends of the stamping rods are in sliding fit with the upper die and correspond to printing points on the horizontal section of the handlebar in position. A punching plate fixedly connected with a punching machine pressing head is fixed to the upper end face of the printing template. A limiting sleeve is installed on the bottom plate on the rear side of the lower die, and the end face of the horizontal section of the handlebar abuts against the end face of the limiting sleeve. The limiting sleeve is arranged on the rear side of the lower die to position the end face of the horizontal section of the handlebar, the upper die and the lower die are matched to clamp the horizontal section of the handlebar, positioning points can be punched on the horizontal section of the handlebar, operation is convenient, and marking is accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicles, in particular to a tool for printing positioning points on a handlebar of an electric vehicle. Background Art

[0002] Electric bicycles are increasingly used by the public for their green, environmentally friendly and energy-saving features. As an important component of electric bicycles, the quality of the handlebars plays a significant role in the comfort and safety of riders.

[0003] The handlebar is a tube component formed by bending and welding steel pipes. It is symmetrical in center. The middle of the middle bending section is fixed to the frame through a vertical pipe, and the handlebars are installed at the ends of the horizontal sections on both sides. In order to facilitate the installation of other parts in the subsequent assembly process, it is necessary to punch holes on the horizontal section of the handlebar where the parts are to be installed, and mark them in advance as positioning points to ensure the accurate installation position of the parts during assembly and improve installation efficiency.

[0004] The traditional marking point method is operated manually. The operator marks the punching position, holds the handlebars and adjusts the handlebar position to align the punching point with the falling position of the punch press, and then punches. When the punching position is changed in this process, the handlebar position must be adjusted again. Therefore, the operation efficiency is low, the work intensity is also high, and the punching position is visually observed, which is not accurate enough. Summary of the invention

[0005] The technical problem to be solved by the utility model is: in order to overcome the deficiencies in the prior art, the utility model provides a tool for printing positioning points of handlebars of an electric vehicle which can ensure accurate punching point positions and improve work efficiency.

[0006] The utility model adopts the following technical scheme to solve the technical problems: a tool for printing positioning points of handlebars of an electric vehicle, comprising a bottom plate, a bottom plate having a lower die fixed thereon, guide rods being fixed on the lower die at a distance from each other on the left and right sides, an upper die being slidably provided on the guide rods, and the upper die and the lower die being fitted together to clamp the horizontal section of the handlebar during printing; a printing template being provided above the upper die, springs being connected between the four corner ends of the printing template and the upper die, the upper end of the guide rod being slidably matched with the printing template, a punching rod being fixed on the printing template, the lower end of the punching rod being slidably matched with the upper die and corresponding to the position of the printing point on the horizontal section of the handlebar; a punching plate being fixed on the upper end face of the printing template, and a connecting block being fixedly connected to the punch head of the punching machine being fixed on the punching plate; a limiting sleeve being installed on the bottom plate located at the rear side of the lower die, and the end face of the horizontal section of the handlebar being abutted against the end face of the limiting sleeve.

[0007] The upper surface of the lower mold is provided with lower semicircular grooves at intervals on the left and right sides, and the lower surface of the upper mold is provided with upper semicircular grooves corresponding to the lower semicircular grooves at intervals on the left and right sides. When the upper mold and the lower mold are fitted, the horizontal section of the handlebar is clamped between the lower semicircular groove and the upper semicircular groove.

[0008] A limiting module is fixed on the bottom plate at the front side of the lower mold, and two cross-shaped limiting arc grooves are opened on the upper surface of the limiting module. When printing, the bevel edge of the curved part of the handlebar is clamped in the limiting arc groove.

[0009] Two groups of punching rods are fixed on the printing template at a distance from each other on the left and right sides, and two punching rods in each group are distributed front and back.

[0010] The beneficial effect of the utility model is that the utility model realizes positioning of the end face of the horizontal section of the handlebar by arranging a limiting sleeve on the rear side of the lower mold, and the horizontal section of the handlebar is clamped by the upper and lower molds, so that a mark can be made on the horizontal section of the handlebar as a positioning point for installing other components, the operation is convenient and quick, and the marking position is accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0012] Figure 1 It is a structural schematic diagram of the utility model.

[0013] Figure 2 The utility model is a schematic diagram of printing a positioning point on the horizontal section at the left end of the handlebar.

[0014] Figure 3 It is a schematic diagram of printing a positioning point on the horizontal section at the right end of the handlebar of the utility model.

[0015] In the figure: 1. base plate, 2. lower die, 2-1. lower semicircular groove, 3. guide rod, 4. upper die, 4-1. upper semicircular groove, 5. handlebar, 6. printing template, 7. spring, 8. stamping rod, 9. stamping plate, 10. connecting block, 11. limiting sleeve, 12. limiting module, 12-1. limiting groove, 13. support, 14. mounting plate. DETAILED DESCRIPTION

[0016] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0017] like Figure 1 The tooling for printing positioning points of handlebars of an electric vehicle shown in the figure comprises a base plate 1, a lower mold 2 is fixed on the base plate 1, lower semicircular grooves 2-1 are provided on the upper surface of the lower mold 2 at intervals on the left and right, an upper mold 4 is provided directly above the lower mold 2, upper semicircular grooves 4-1 are provided on the lower surface of the upper mold 4 at intervals on the left and right, when the upper mold 4 is fitted with the lower mold 2, the upper semicircular groove 4-1 corresponds to the lower semicircular groove 2-1 to form a circular hole, and the horizontal section of the handlebar 5 is clamped in the circular hole during printing.

[0018] Guide rods 3 are fixed on the lower mold 2 at a distance from each other on the left and right sides, and the upper mold 4 is slidably matched with the guide rods 3. A printing template 6 is provided above the upper mold 4. Springs 7 are respectively connected between the four corners of the printing template 6 and the upper mold 4, and the upper end of the guide rod 3 is slidably matched with the printing template 6.

[0019] Two groups of punching rods 8 are fixed on the printing template 6 between the two guide rods 3, and each group of two punching rods 8 is distributed front and back. The lower ends of the punching rods 8 are slidably matched with the upper mold 4, and the lower ends of the punching rods 8 correspond to the positions of the printing points on the horizontal section of the handlebar 5; a punching plate 9 is fixed on the upper end surface of the printing template 6, and a connecting block 10 fixed to the punch head is fixed on the punching plate 9.

[0020] The bottom plate 1 located at the rear side of the lower mold 2 is fixed with supports 13 at intervals on the left and right sides. A limiting sleeve 11 is installed on the support 13. When printing, the end surface of the horizontal section of the handlebar 5 abuts against the end surface of the limiting sleeve 11 to achieve positioning.

[0021] A mounting plate 14 is fixed on the bottom plate 1 located at the front side of the lower mold 2 , and a limiting module 12 is fixed on the mounting plate 14 . The upper surface of the limiting module 12 is provided with two cross-shaped limiting arc grooves 12 - 1 .

[0022] like Figure 2 , Figure 3 As shown, during printing, the bevel of the curved portion of the handlebar 5 is clamped in the limiting arc groove 12-1, the horizontal section of the handlebar 5 is clamped in the circular hole, and the handlebar 5 is pushed backward so that its end face abuts against the end face of the limiting sleeve 11 to achieve positioning, and then the punch press is pressed downward, and the printing template 6 is pushed downward by the punching plate 9. The downward movement of the printing template 6 drives the punching rod 8 downward, and the lower end of the punching rod 8 can mark the horizontal section of the handlebar 5 as a positioning point for installing other components; after marking the horizontal section of the handlebar 5 at the left end, the handlebar 5 is rotated 180 degrees, and a mark is made on the horizontal section of the handlebar 5 at the right end in the same clamping manner as described above as a positioning point for installing other components.

[0023] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A tool for printing positioning points on handlebars of an electric vehicle, comprising a base plate (1), characterized in that: A lower mold (2) is fixed on the bottom plate (1), guide rods (3) are fixed on the lower mold (2) at intervals on the left and right, an upper mold (4) is slidably provided on the guide rod (3), and when printing, the upper mold (4) and the lower mold (2) fit together to clamp the horizontal section of the handlebar (5); a printing template (6) is provided above the upper mold (4), and springs (7) are connected between the four corners of the printing template (6) and the upper mold (4), and the upper end of the guide rod (3) is slidably matched with the printing template (6), and printing is performed. A punching rod (8) is fixed on the template (6), and the lower end of the punching rod (8) is slidably matched with the upper mold (4) and corresponds to the position of the printing point on the horizontal section of the handlebar (5); a punching plate (9) is fixed on the upper end surface of the printing template (6), and a connecting block (10) fixedly connected to the punch head is fixed on the punching plate (9); a limiting sleeve (11) is installed on the bottom plate (1) located on the rear side of the lower mold (2), and the end surface of the horizontal section of the handlebar (5) abuts against the end surface of the limiting sleeve (11) to achieve positioning.

2. The electric vehicle handlebar positioning point printing tool as claimed in claim 1, characterized in that: The upper surface of the lower mold (2) is provided with lower semicircular grooves (2-1) at intervals on the left and right sides, and the lower surface of the upper mold (4) is provided with upper semicircular grooves (4-1) corresponding to the lower semicircular grooves (2-1) at intervals on the left and right sides. When the upper mold (4) and the lower mold (2) are fitted together, the horizontal section of the handlebar (5) is clamped between the lower semicircular groove (2-1) and the upper semicircular groove (4-1).

3. The electric vehicle handlebar positioning point printing tool as claimed in claim 2, characterized in that: A limiting module (12) is fixed on the bottom plate (1) on the front side of the lower mold (2), and two limiting arc grooves (12-1) intersecting in a cross shape are provided on the upper surface of the limiting module (12). When printing, the beveled edge of the curved portion of the handlebar (5) is clamped in the limiting arc groove (12-1).

4. The electric vehicle handlebar positioning point printing tool as claimed in claim 3, characterized in that: Two groups of punching rods (8) are fixed on the printing template (6) at a distance from each other on the left and right sides, and each group of two punching rods (8) are distributed front and back.