High-rotating-speed vacuum homogenizing emulsifying machine for cream
By designing a high-speed vacuum homogenized emulsifier in the emulsifier and adopting a rotating and vertical motion cleaning pipe system, the problem of the emulsifier lacks cleaning function is solved, and comprehensive cleaning of the emulsifier is achieved, preventing cross-contamination and equipment damage, and maintaining product quality and equipment life.
Patent Information
- Application Number
- CN202421802244.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing emulsifiers lack cleaning functions, resulting in cross-contamination between different batches of products, affecting product quality, and may lead to internal corrosion or mechanical failure of the equipment, increasing maintenance and repair costs.
A high-speed vacuum homogenized emulsifier of cream is designed. The cleaning tube is used to drive the driving gear and passive gear to mesh through a micro motor to drive the cleaning tube to rotate, and the two cleaning tubes are synchronously rotated through the pulley and the transmission belt. Combined with the driving motor, the extension block is driven up and down to realize the vertical and rotating movement of the cleaning tube, and the interior of the emulsifier is comprehensively cleaned.
Effectively remove residues inside the emulsifier, prevent cross-contamination, maintain stable product quality, prevent equipment corrosion and wear, extend the service life of the equipment and reduce maintenance frequency.
Smart Images

Figure CN222829537U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nursing cream production, in particular to a high-speed vacuum homogenizing emulsifying machine for cream. Background Art
[0002] Care cream is a cosmetic used for skin care, usually designed to soften, moisturize and protect the skin. Care cream usually contains various moisturizing ingredients, vitamins, antioxidants and other nutrients, which can help moisturize dry skin, improve skin texture, reduce fine lines and wrinkles, and form a protective film to prevent moisture loss and external stimuli from damaging the skin.
[0003] After searching, the existing Chinese patent publication number is: CN209631098U, which provides an emulsifying machine, which includes a stirring head, and the stirring head includes: an emulsifying shaft; an emulsifying part, the emulsifying part is axially connected to the emulsifying shaft and rotates with the emulsifying shaft to output shear force to the liquid medium; a pushing part, the pushing part is axially connected to the emulsifying shaft and rotates synchronously with the emulsifying part, and the pushing part is used to push the liquid medium to the emulsifying part along the axial direction of the emulsifying shaft. This patent solves the defect that a single stirring head cannot take into account both dispersion and shear force output by separately arranging a pushing part and an emulsifying part to respectively realize the functions of dispersing the liquid medium and applying shear force to the liquid medium, thereby effectively improving the stirring capacity of the stirring equipment and meeting the stirring and mixing requirements of materials such as waterproof materials.
[0004] Although the above patent separately provides a pushing part and an emulsifying part to respectively achieve the functions of dispersing the liquid medium and applying shear force to the liquid medium, the above emulsifying machine still has the following problems: lack of cleaning function. If the emulsifying machine cannot be effectively cleaned, cross contamination between different batches of products may occur, or residual products may remain after production is completed, affecting the quality of the next batch of products. The product residues accumulated after long-term use of the emulsifying machine may cause internal corrosion or mechanical failure of the equipment, increasing the cost and complexity of maintenance and repair.
[0005] In view of the above problems, a high-speed vacuum homogenizing emulsifier for cream is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide a high-speed vacuum homogenizing emulsifier for creams, which solves the problem in the background technology that the emulsifier cannot be effectively cleaned, which may cause cross-contamination between different batches of products, or residual products after production is completed, affecting the quality of the next batch of products, and the product residues accumulated after long-term use of the emulsifier may cause internal corrosion or mechanical failure of the equipment, increasing the cost and complexity of maintenance and repair.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-speed vacuum homogenizing emulsifier for cream, comprising an emulsifier body and a top cover arranged on the top of the emulsifier body, cleaning pipes are penetrated and slidably rotated on both sides of the top of the top cover, a connecting plate is fixed between the two cleaning pipes at the top end, and the connecting plate is located at the top of the top cover, a passive gear is fixed to the outer diameter of one of the cleaning pipes, and the passive gear is located between the connecting plate and the top cover, a micro motor is fixed to the top of the connecting plate, the output end of the micro motor penetrates the connecting plate and is fixed with a driving gear, and the driving gear is meshed and connected with the passive gear, pulleys are fixed to the outer diameters of the two cleaning pipes at the top end, and the pulleys are located at the top of the connecting plate and are higher than the micro motor, a transmission belt is arranged between the two pulleys, an extension block is fixed at the middle of the front end of the connecting plate, a driving motor is arranged at the bottom of the extension block, and the bottom of the driving motor is fixed to the top cover, a screw is fixed to the output end of the driving motor, and the screw is threadedly connected to the extension block;
[0008] The emulsifier body is provided with a stirring mechanism inside and a water injection mechanism arranged at the rear end of the emulsifier body.
[0009] By adopting the above technical solution, the driving motor drives the extension block to move up and down through the screw rod, thereby driving the entire cleaning pipe to move in the vertical direction. This function can enable the cleaning pipe to penetrate into different depths and comprehensively clean different areas inside the emulsifier. The micro motor drives the active gear, and then drives the cleaning pipe to rotate through the passive gear. The pulley and the transmission belt ensure that the two cleaning pipes rotate synchronously, thereby evenly cleaning the inside of the emulsifier.
[0010] As a further description of the above technical solution: the outer diameters of the two cleaning pipes are provided with evenly distributed cleaning holes, the bottom ends of the two cleaning pipes are fixed with limit plates, and the limit plates and the cleaning holes are both located inside the emulsifier body.
[0011] By adopting the above technical solution, the cleaning holes are evenly distributed on the outer surface of the cleaning pipe, allowing the cleaning liquid to enter various areas inside the emulsifier, thoroughly cleaning and flushing the internal surface to remove residual substances or dirt, and the limit plate is fixed at the bottom end of the cleaning pipe, limiting the movement range of the cleaning pipe in the vertical direction, ensuring that the movement of the cleaning pipe is carried out within a safe range without damaging the internal structure of the emulsifier or exceeding the designed operating limit.
[0012] As a further description of the above technical solution: a feed port is provided through the top of the top cover near the front end, a discharge port is provided through the bottom center of the emulsifier body, and four evenly distributed support legs are fixed to the bottom of the emulsifier body.
[0013] By adopting the above technical solution, the feed inlet and the discharge port allow the care cream material to enter the interior of the emulsifier body and be discharged after mixing and emulsification, while the four supporting legs provide good stability.
[0014] As a further description of the above technical solution: the stirring mechanism includes a stirring motor fixed at the top center of the top cover, and the stirring motor is located at the bottom of the connecting plate, the output end of the stirring motor passes through the top cover and is fixed with a rotating rod, the outer diameter of the rotating rod is fixed with evenly distributed stirring shafts, and the stirring shafts are all located inside the emulsifier body and also between the two cleaning pipes.
[0015] By adopting the above technical solution, the rotating rod transmits the power output of the motor to the inside of the emulsifier body, driving the stirring shaft to perform mixing and emulsification operations.
[0016] As a further description of the above technical solution: the water injection mechanism includes a support frame fixed to the rear end of the emulsifier body, a liquid storage tank is installed on the top of the support frame, and a liquid replenishment pipe port is penetrated and arranged on the right side of the liquid storage tank.
[0017] By adopting the above technical solution, the cleaning liquid and clean water used for cleaning can be replenished into the liquid storage tank through the liquid replenishing pipe opening.
[0018] As a further description of the above technical solution: a pump body is fixed on the top of the liquid storage tank, and the inlet end of the pump body passes through the liquid storage tank, a spring-type hose is fixed on the outlet end of the pump body, and connecting joints are passed through and rotated at the top ends of the two cleaning pipes.
[0019] By adopting the above technical solution, the cleaning liquid and clean water can be pumped out from the liquid storage tank through the pump body.
[0020] As a further description of the above technical solution: a three-way joint is fixed at one end of the spring-type hose, connecting pipes are fixed at both ends of the three-way joint, and one end of the two connecting pipes is respectively connected to the two connecting joints.
[0021] By adopting the above technical solution, the three-way joint has three outlets, allowing the cleaning liquid and the clean water to flow or branch in different directions.
[0022] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0023] 1. The utility model provides a high-speed vacuum homogenizing emulsifier for creams. First, the motor drives the screw to rotate through the output end, and the extension block interacts with the thread on the screw to achieve lifting movement, so that the movement of the extension block drives the cleaning pipe part to rise or fall. When the cleaning pipe is raised to the top, the limit plate under the cleaning pipe fits tightly with the inner wall of the top cover to ensure that the cleaning pipe will not hinder the mixing and emulsification work of the emulsifier body during the emulsification process.
[0024] 2. The utility model provides a high-speed vacuum homogenizing emulsifier for creams. The cleaning pipe is in a continuous rotation process, and the pump body is in a continuous delivery of cleaning liquid or clean water. The cleaning liquid or clean water discharged through the cleaning hole can fully cover all areas on the wall surface of the emulsifier body and the stirring shaft, and effectively remove the residues attached to the inner wall. Therefore, by cleaning the inside of the emulsifier, the residues can be effectively removed to prevent them from accumulating and contaminating the newly produced products, which helps to maintain the continuity of the production process and the stability of product quality. Cleaning can also prevent corrosion and wear inside the emulsifier. Especially when the emulsion or other treated substances may have a corrosive effect on the equipment components, cleaning can extend the service life of the equipment and reduce the frequency of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0026] Figure 2 It is a rear-view stereoscopic structural schematic diagram of the utility model;
[0027] Figure 3 It is a front view cross-sectional structural schematic diagram of the utility model;
[0028] Figure 4 It is a structural schematic diagram of the cleaning pipe part in the utility model.
[0029] In the figure: 1. emulsifier body; 2. top cover; 3. feed inlet; 4. support leg; 5. discharge port; 6. stirring motor; 61. rotating rod; 62. stirring shaft; 7. cleaning pipe; 71. limit plate; 72. cleaning hole; 73. connecting plate; 74. pulley; 75. transmission belt; 76. passive gear; 77. micro motor; 78. driving gear; 79. extension block; 791. drive motor; 792. screw rod; 8. support frame; 81. liquid storage tank; 82. liquid replenishing pipe outlet; 83. pump body; 84. spring hose; 85. three-way joint; 86. connecting pipe; 87. connecting joint. DETAILED DESCRIPTION
[0030] The following will refer to the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In order to further understand the content of the utility model, the utility model is described in detail with reference to the accompanying drawings.
[0032] Reference Figure 1-Figure 3 The utility model discloses a high-speed vacuum homogenizing emulsifier for cream, comprising an emulsifier body 1 and a top cover 2 arranged on the top of the emulsifier body 1, a stirring mechanism is arranged inside the emulsifier body 1, a feeding port 3 is penetrated through and arranged at the front end of the top of the top cover 2, a discharge port 5 is penetrated through and arranged at the center of the bottom of the emulsifier body 1, four evenly distributed supporting legs 4 are fixed to the bottom of the emulsifier body 1, and the stirring mechanism comprises a stirring motor 6 fixed at the center of the top of the top cover 2, the output end of the stirring motor 6 penetrates the top cover 2 and is fixed with a rotating rod 61, and the outer diameter of the rotating rod 61 is fixed with an evenly distributed stirring shaft 62.
[0033] When in use, the care cream raw materials to be processed are added into the emulsifier body 1 through the feed port 3, and then all the pipe openings of the emulsifier body 1 are closed and sealed to ensure that the interior remains relatively sealed. At the same time, the internal air of the emulsifier body 1 is extracted through a vacuum pump and pumped to a relative vacuum state to avoid oxidation of the internal raw materials when they come into contact with air during the emulsification process. At the same time, the air and bubbles generated during the emulsification process can be effectively removed by vacuum. After being evacuated to a vacuum, the output end of the stirring motor 6 drives the rotating rod 61 and the stirring shaft 62 to rotate. Therefore, under the high-speed rotation of the stirring shaft 62, the materials inside the emulsifier body 1 are fully mixed and emulsified, thereby achieving a homogenizing effect. When the materials are emulsified and mixed, the finished product is discharged through the discharge port 5 at the bottom center of the emulsifier body 1.
[0034] Reference Figure 1-Figure 4, cleaning pipes 7 are penetrated and slidably rotated on both sides of the top of the top cover 2, a connecting plate 73 is fixed between the two cleaning pipes 7 at the top, and the connecting plate 73 is located at the top of the top cover 2, a passive gear 76 is fixed to the outer diameter of one of the cleaning pipes 7, and the passive gear 76 is located between the connecting plate 73 and the top cover 2, a micro motor 77 is fixed to the top of the connecting plate 73, the output end of the micro motor 77 penetrates the connecting plate 73 and is fixed with a driving gear 78, and the driving gear 78 is meshed and connected with the driven gear 76, and the outer diameters of the two cleaning pipes 7 are fixed with pulleys 74 at the top, and the pulleys 74 are located at the top of the connecting plate 73 and are higher than the micro motor 77, and the two belts A transmission belt 75 is arranged between the wheels 74, an extension block 79 is fixed at the middle of the front end of the connecting plate 73, a driving motor 791 is arranged at the bottom of the extension block 79, and the bottom of the driving motor 791 is fixed to the top cover 2, a screw rod 792 is fixed at the output end of the driving motor 791, and the screw rod 792 is threadedly connected to the extension block 79, the outer diameters of the two cleaning pipes 7 are provided with evenly distributed cleaning holes 72, the bottom ends of the two cleaning pipes 7 are fixed with limit plates 71, and the limit plates 71 and the cleaning holes 72 are both located inside the emulsifier body 1; the stirring motor 6 is located at the bottom of the connecting plate 73, and the stirring shaft 62 is located inside the emulsifier body 1, and is also located between the two cleaning pipes 7;
[0035] Before the emulsifier body 1 stirs and emulsifies the care cream raw materials, the output end of the driving motor 791 drives the screw rod 792 to rotate. Due to the action of the extension block 79 and the screw rod 792 on the threads, the extension block 79 drives the connecting plate 73 and the cleaning tube 7 to rise and fall. Then, the cleaning tube 7 is raised to the top, so that the limiting plate 71 under the cleaning tube 7 fits with the inner wall of the top cover 2, so as to prevent the existence of the cleaning tube 7 from affecting the mixing and emulsification work of the emulsifier body 1;
[0036] And a water injection mechanism arranged at the rear end of the emulsifier body 1, the water injection mechanism includes a support frame 8 fixed at the rear end of the emulsifier body 1, a liquid storage tank 81 is installed on the top of the support frame 8, and a liquid replenishing pipe port 82 is penetrated and arranged on the right side of the liquid storage tank 81, a pump body 83 is fixed on the top of the liquid storage tank 81, and the inlet end of the pump body 83 penetrates the liquid storage tank 81, and a spring hose 84 is fixed on the outlet end of the pump body 83, and the top ends of the two cleaning pipes 7 are penetrated and rotated with a connecting joint 87, one end of the spring hose 84 is fixed with a three-way joint 85, and both ends of the three-way joint 85 are fixed with connecting pipes 86, and one end of the two connecting pipes 86 is respectively connected to the two connecting joints 87;
[0037] When the emulsifier body 1 is mixed and emulsified, the cleaning pipe 7 is lowered into the interior of the emulsifier body 1 by driving the motor 791 and the screw 792. Figure 3As shown in the figure, the cleaning pipe 7 is in the lowered position). At the same time, the cleaning liquid or clean water in the liquid storage tank 81 is pumped into the spring hose 84 through the inlet end of the pump body 83, and then is divided into the two cleaning pipes 7 through the three-way joint 85 and the two connecting pipes 86, and finally discharged into the wall surface of the emulsifier body 1 and the stirring shaft 62 through the cleaning hole 72. Due to the existence of the pump body 83, the cleaning liquid or clean water discharged through the cleaning hole 72 will have a certain impact force, so under the action of the impact force, the wall surface of the emulsifier body 1 and the stirring shaft 62 can be flushed. When the cleaning hole 72 is being cleaned, the driving gear 78 is driven to rotate through the output end of the micro motor 77. The gear 78 and the driven gear 76 are meshed, so that the driven gear 76 drives the connected cleaning pipe 7 to rotate. At the same time, due to the existence of the pulley 74 and the transmission belt 75, when one of the cleaning pipes 7 rotates, the transmission belt 75 drives the other cleaning pipe 7 to rotate synchronously (the connecting joint 87 and the cleaning pipe 7 are in a rotating relationship, so during the rotation of the cleaning pipe 7, the connecting joint 87 does not rotate accordingly). Therefore, during the cleaning process, the cleaning pipe 7 can be continuously rotated, so that the cleaning liquid or clean water discharged from the cleaning hole 72 can more comprehensively cover all areas above the wall of the emulsifier body 1 and the stirring shaft 62, thereby effectively removing the residue attached to the inner wall.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-speed vacuum homogenizing emulsifier for creams, comprising an emulsifier body (1) and a top cover (2) arranged on the top of the emulsifier body (1), characterized in that: Cleaning pipes (7) are penetrated and slidably rotated at both left and right sides of the top of the top cover (2); a connecting plate (73) is fixed between the top ends of the two cleaning pipes (7), and the connecting plate (73) is located at the top of the top cover (2); a passive gear (76) is fixed to the outer diameter of one of the cleaning pipes (7), and the passive gear (76) is located between the connecting plate (73) and the top cover (2); a micro motor (77) is fixed to the top of the connecting plate (73); an output end of the micro motor (77) penetrates the connecting plate (73) and is fixed with a driving gear (78), and the driving gear (78) meshes with the passive gear (76). The two cleaning pipes (7) are connected together, the outer diameters of the two cleaning pipes (7) are both fixed with pulleys (74) near the top, and the pulleys (74) are both located at the top of the connecting plate (73) and higher than the micro motor (77), a transmission belt (75) is arranged between the two pulleys (74), an extension block (79) is fixed at the middle of the front end of the connecting plate (73), a driving motor (791) is arranged at the bottom of the extension block (79), and the bottom of the driving motor (791) is fixed to the top cover (2), a screw rod (792) is fixed at the output end of the driving motor (791), and the screw rod (792) is threadedly connected to the extension block (79); The emulsifier body (1) is provided with a stirring mechanism inside and a water injection mechanism arranged at the rear end of the emulsifier body (1).
2. The high-speed vacuum homogenizing emulsifier for cream according to claim 1, characterized in that: The outer diameters of the two cleaning pipes (7) are provided with evenly distributed cleaning holes (72), the bottom ends of the two cleaning pipes (7) are fixed with limit plates (71), and the limit plates (71) and the cleaning holes (72) are both located inside the emulsifier body (1).
3. The high-speed vacuum homogenizing emulsifier for cream according to claim 1, characterized in that: A feed port (3) is provided through the top of the top cover (2) near the front end, a discharge port (5) is provided through the center of the bottom of the emulsifier body (1), and four evenly distributed support legs (4) are fixed to the bottom of the emulsifier body (1).
4. The high-speed vacuum homogenizing emulsifier for cream according to claim 1, characterized in that: The stirring mechanism comprises a stirring motor (6) fixed at the top center of the top cover (2), and the stirring motor (6) is located at the bottom of the connecting plate (73), the output end of the stirring motor (6) passes through the top cover (2) and is fixed with a rotating rod (61), the outer diameter of the rotating rod (61) is fixed with evenly distributed stirring shafts (62), and the stirring shafts (62) are all located inside the emulsifier body (1) and also between the two cleaning pipes (7).
5. The high-speed vacuum homogenizing emulsifier for cream according to claim 1, characterized in that: The water injection mechanism comprises a support frame (8) fixed to the rear end of the emulsifier body (1), a liquid storage tank (81) is installed on the top of the support frame (8), and a liquid replenishment pipe opening (82) is penetrated and arranged on the right side of the liquid storage tank (81).
6. The high-speed vacuum homogenizing emulsifier for cream according to claim 5, characterized in that: A pump body (83) is fixed on the top of the liquid storage tank (81), and the inlet end of the pump body (83) passes through the liquid storage tank (81), and a spring-type hose (84) is fixed on the outlet end of the pump body (83). The top ends of the two cleaning pipes (7) are penetrated and rotatably provided with connecting joints (87).
7. The high-speed vacuum homogenizing emulsifier for cream according to claim 6, characterized in that: A three-way joint (85) is fixed to one end of the spring-type hose (84), connecting pipes (86) are fixed to both ends of the three-way joint (85), and one end of the two connecting pipes (86) is connected to the two connecting joints (87) respectively.
Citation Information
Patent Citations
Emulsifying machine
CN209631098U