Rotary sedimentation tank for beer production

By introducing a multi-stage filtration mechanism into the spiral precipitation tank for beer production, the floc impurities and wort are separated in multiple stages, which solves the problem of wort waste and improves the maintenance of the equipment.

CN222834272UActive Publication Date: 2025-05-06YANJING BEER HENGYANG
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Patent Information

Application Number
CN202420694760.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-05-06
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing beer production spiral precipitation tanks after the wort is separated, causing some wort to be discharged together with floc impurities, resulting in waste of wort.

Method used

A cyclonic precipitation tank for beer production was designed, and a multi-stage filtration mechanism was used to filter floc impurities mixed with some wort, which was fixed by spring elastic connection, making it easy to replace and operate in the later stage.

Benefits of technology

The complete separation of floc impurities is achieved, which avoids wort waste and simplifies the replacement process of the filter plate, making the operation more convenient.

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Abstract

The utility model discloses a rotary settling tank for beer production. The rotary settling tank comprises a settling shell and a multi-stage filtering mechanism, a liquid inlet pipe penetrates through the inner wall of the precipitation shell, a driving shaft is rotationally connected to the top wall of the precipitation shell through a bearing, stirring rods which are uniformly distributed are arranged at the lower end of the driving shaft, a filtering pipe penetrates through the conical bottom wall of the precipitation shell, a filtering shell is arranged at the right end of the filtering pipe, and a first discharging pipe penetrates through the right wall of the filtering shell; the multistage filtering mechanism is arranged inside the filtering shell, the multistage filtering mechanism further comprises a single chip microcomputer, the single chip microcomputer is arranged outside the precipitation shell, the input end of the single chip microcomputer is electrically connected with an external power source, and according to the rotary precipitation tank for beer production, flocculent impurities are mixed with part of wort to be subjected to multistage filtering, so that the flocculent impurities are completely separated, and the filtering efficiency is improved. And the filtering part of the device is inserted and fixed through the elastic force of the spring, so that the later replacement operation is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of beer production, in particular to a gyratory sedimentation tank for beer production. Background Art

[0002] In the saccharification process of beer production, wort needs to be precipitated in order to remove flocculent impurities generated during the boiling process. The flocculent impurities in the wort are separated by a vortex sedimentation tank. When the vortex sedimentation tank of some beer production is used, the wort is first transported to the inside of the device along the tangent position of the sedimentation tank diameter through a feed pipe. The wort rotates along the inside of the tank body, and the flocculent impurities are separated from the wort and gathered at the bottom of the tank body through the centrifugal effect of the rotating vortex. However, after the wort is separated, the flocculent impurities at the bottom of the tank body are mixed with part of the wort and directly discharged and discarded, resulting in part of the wort being wasted, which needs to be improved. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a vortex sedimentation tank for beer production. The device performs multi-stage filtration on flocculent impurities mixed with part of the wort, thereby completely separating the flocculent impurities and avoiding the waste of wort. The filtering part of the device is fixed by spring elastic plug-in, which is convenient for later replacement and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gyratory sedimentation tank for beer production, comprising a sedimentation shell and a multi-stage filtering mechanism;

[0005] Sedimentation shell: a liquid inlet pipe is provided through the inner wall thereof, a driving shaft is rotatably connected to the top wall of the sedimentation shell through a bearing, a stirring rod evenly distributed is provided at the lower end of the driving shaft, a filter tube is provided through the conical bottom wall of the sedimentation shell, a filter shell is provided at the right end of the filter tube, and a discharge pipe 1 is provided through the right wall of the filter shell;

[0006] Multi-stage filtering mechanism: It is arranged inside the filter shell. The device performs multi-stage filtering on the flocculent impurities mixed with part of the wort, thereby completely separating the flocculent impurities and avoiding the waste of wort. The filtering part of the device is fixed by spring elastic plug-in, which is convenient for later replacement.

[0007] Furthermore, it also includes a single chip microcomputer, which is arranged outside the precipitation shell, and the input end of the single chip microcomputer is electrically connected to the external power supply, so that the electrical components can be easily controlled.

[0008] Furthermore, a motor is provided on the upper side of the sedimentation shell, the input end of the motor is electrically connected to the output end of the single-chip microcomputer, and the output shaft of the motor is fixedly connected to the upper end of the drive shaft to provide power for the device to centrifugally stir the wort inside.

[0009] Furthermore, a discharge pipe 2 is penetrated through the lower end of the inner wall of the sedimentation shell, and electromagnetic valves are connected in series in the middle of the filter tube and the discharge pipe 2. The input ends of the electromagnetic valves are electrically connected to the output ends of the single-chip microcomputer to automatically regulate the opening and closing of the discharge pipe 2 and the filter tube.

[0010] Furthermore, the multi-stage filtering mechanism includes a filter plate, a handle, a slide seat, a dial button, a locking column and a locking seat. The filter plates are all plugged into the front side slots of the filter shell, the front sides of the filter plates are provided with handles, the front side of the filter shell is provided with evenly distributed slide grooves, the interiors of the slide grooves are slidably connected with slide seats, the front sides of the slide seats are provided with dial buttons, the sides of the slide seats away from the center of the filter shell are provided with locking columns, the front sides of the filter plates are provided with evenly distributed locking seats, the locking columns are plugged into adjacent locking seats, and multi-stage filtration is performed between flocculent impurities and wort to separate the flocculent impurities.

[0011] Furthermore, the multi-stage filtering mechanism also includes a fixed seat, a telescopic column and a spring. The fixed seat is evenly arranged on the front side of the filter shell. Telescopic columns and springs are provided between the sliding seat and the adjacent fixed seat. The springs are movably connected to the outer ends of the adjacent telescopic columns. The spring compression elastic force is used to avoid relative sliding between the locking column and the locking seat.

[0012] Furthermore, a conical reflux baffle is provided at the lower inner end of the sedimentation shell, which can prevent flocculent impurities precipitated in the wort from moving upward under the action of the fluid by reducing the diameter.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the gyroscopic sedimentation tank for beer production has the following advantages:

[0014] After the beer wort refluxes and settles, the wort above the device is discharged, and then the single-chip microcomputer starts the electromagnetic valve on the lower side to release the closure of the filter tube. The flocculent impurities remaining at the bottom of the device are mixed with the wort and enter the filter shell through the filter tube, and pass through the filter holes of multiple filter plates, so as to perform multi-stage separation of the flocculent impurities and the wort. Once the filtered wort is discharged through the discharge pipe, the flocculent impurities stay on the filter plate, thereby avoiding the waste of wort. When the filter plate is replaced, the dial button is turned to make the slide drive the corresponding locking column away from the locking seat along the slide groove, and the telescopic end and spring of the telescopic column are contracted, thereby releasing the longitudinal limit of the filter plate, and then the filter plate is pulled out by the handle for replacement, and installed by the same principle. After the replaced filter plate is installed, the relative sliding phenomenon between the locking column and the corresponding locking seat is avoided by the compression elastic force of the spring. The vortex sedimentation tank for beer production performs multi-stage filtration on the flocculent impurities mixed with part of the wort, thereby completely separating the flocculent impurities and avoiding the waste of wort. The filtering part of the device is plugged and fixed by the spring elastic force, and the later replacement operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the right side structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0019] In the figure: 1 sedimentation shell, 2 single chip microcomputer, 3 liquid inlet pipe, 4 driving shaft, 5 stirring rod, 6 conical reflux baffle, 7 filter tube, 8 filter shell, 9 multi-stage filtering mechanism, 91 filter plate, 92 handle, 93 fixed seat, 94 slide seat, 95 telescopic column, 96 spring, 97 dial button, 98 locking column, 99 locking seat, 10 discharge pipe 1, 11 discharge pipe 2, 12 solenoid valve, 13 motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 , This embodiment provides a technical solution: a gyratory sedimentation tank for beer production, comprising a sedimentation shell 1 and a multi-stage filtering mechanism 9;

[0022] The sedimentation shell 1: a liquid inlet pipe 3 is penetrated through its inner wall, a driving shaft 4 is rotatably connected to the top wall of the sedimentation shell 1 through a bearing, a stirring rod 5 is evenly distributed at the lower end of the driving shaft 4, a filter tube 7 is penetrated through the conical bottom wall of the sedimentation shell 1, a filter shell 8 is provided at the right end of the filter tube 7, a discharge pipe 10 is penetrated through the right wall of the filter shell 8, and a single-chip microcomputer 2 is also included. The single-chip microcomputer 2 is arranged outside the sedimentation shell 1, and the input end of the single-chip microcomputer 2 is electrically connected to an external power supply. A motor 13 is provided on the upper side of the sedimentation shell 1, and the input end of the motor 13 is electrically connected to the output end of the single-chip microcomputer 2. The output shaft of the motor 13 is fixedly connected to the upper end of the driving shaft 4. A discharge pipe 2 11 is penetrated through the lower end of the inner wall of the sedimentation shell 1, and a solenoid valve 12 is connected in series in the middle of the filter tube 7 and the discharge pipe 2 11. The input end of the solenoid valve 12 is electrically connected to the output end of the single-chip microcomputer 2. A conical reflux baffle 6 is provided at the lower end of the interior of the sedimentation shell 1. When cyclotron sedimentation is performed on beer production, first The feed pipe 3 is connected to the external beer wort conveying part, and the wort inside the feed pipe 3 enters along the diameter tangent direction of the sedimentation shell 1, so that the wort rotates along the inner wall of the sedimentation shell 1, thereby generating a vortex flow, so that the flocculent impurities in the wort enter the bottom of the sedimentation shell 1 along the conical reflux baffle 6 under the centrifugal action of the vortex flow, and at the same time, the single-chip microcomputer 2 starts the motor 13 so that its output shaft drives the drive shaft 4 to rotate, and the drive shaft 4 drives the stirring rod 5 to rotate along the vortex direction, thereby improving the vortex sedimentation effect of the device on the wort, and the conical reflux baffle 6 shortens the bottom diameter of the device, thereby preventing the flocculent impurities precipitated at the bottom of the device from moving upward along the bottom contact surface under the action of the fluid. After the beer wort is vortexed and precipitated, the single-chip microcomputer 2 starts the upper electromagnetic valve 12 to open the discharge pipe 2 11, thereby collecting the wort after precipitation and separation inside the device, and accelerating the reflux centrifugal separation speed of the flocculent impurities in the wort through auxiliary centrifugal stirring;

[0023] Multi-stage filtering mechanism 9: It is arranged inside the filter housing 8. The multi-stage filtering mechanism 9 includes a filter plate 91, a handle 92, a slide seat 94, a dial button 97, a locking column 98 and a locking seat 99. The filter plates 91 are inserted into the front slots of the filter housing 8. The front side of the filter plates 91 is provided with a handle 92. The front side of the filter housing 8 is provided with evenly distributed slide grooves. The inside of the slide grooves is slidably connected with the slide seats 94. The front side of the slide seats 94 is provided with a dial button 97. The side of the slide seats 94 away from the center of the filter housing 8 is provided with a locking column 98. The front side of the plate 91 is provided with evenly distributed locking seats 99, and the locking columns 98 are plugged with adjacent locking seats 99. The multi-stage filtering mechanism 9 also includes a fixed seat 93, a telescopic column 95 and a spring 96. The fixed seat 93 is evenly arranged on the front side of the filter shell 8. The telescopic column 95 and the spring 96 are provided between the slide seat 94 and the adjacent fixed seat 93. The spring 96 is movably connected with the outer end of the adjacent telescopic column 95. After the wort refluxes and settles, the upper end wort is discharged, and then the single chip microcomputer 2 starts the electromagnetic valve 12 on the lower side to release the filter tube 7. The filter plate 91 is closed, and the flocculent impurities remaining at the bottom of the device are mixed with the wort and enter the filter housing 8 through the filter tube 7, and pass through the filter holes of multiple filter plates 91, so as to perform multi-stage separation of the flocculent impurities and the wort. The filtered wort is discharged through the discharge pipe 10, and the flocculent impurities stay on the filter plate 91, so as to avoid wasting wort. When the filter plate 91 is replaced, the dial button 97 is turned to make the slide seat 94 drive the corresponding locking column 98 away from the locking seat 99 along the slide groove, and the telescopic end of the telescopic column 95 and the spring 96 are contracted, thereby releasing the longitudinal locking of the filter plate 91. To the limit, then the filter plate 91 is pulled out by the handle 92 for replacement, and installed by the same principle. After the replaced filter plate 91 is installed, the compression force of the spring 96 is used to avoid relative sliding between the locking column 98 and the corresponding locking seat 99. The vortex sedimentation tank for beer production performs multi-stage filtration on the flocculent impurities mixed with part of the wort, thereby completely separating the flocculent impurities and avoiding wort waste. The filtering part of the device is fixed by spring elastic plug-in, which is convenient for later replacement.

[0024] The working principle of a vortex sedimentation tank for beer production provided by the utility model is as follows: when vortex sedimentation is performed on beer production, the feed pipe 3 is first connected to the external beer wort conveying part, and the wort inside the feed pipe 3 enters along the diameter tangent direction of the sedimentation shell 1, so that the wort rotates along the inner wall of the sedimentation shell 1, thereby generating a vortex flow, so that the flocculent impurities in the wort enter the bottom of the sedimentation shell 1 along the conical reflux baffle 6 under the centrifugal action of the vortex flow, and at the same time, the single-chip microcomputer 2 starts the motor 13 so that its output shaft drives the drive shaft 4 to rotate, and the drive shaft 4 drives the stirring rod 5 to rotate along the vortex direction, thereby improving the vortex sedimentation effect of the device on the wort, and the conical reflux baffle 6 shortens the bottom diameter of the device, thereby preventing the flocculent impurities precipitated at the bottom of the device from moving to the upper end along the bottom contact surface under the action of the fluid, and after the beer wort is vortex-precipitated, the single-chip microcomputer 2 starts the upper solenoid valve 12 to open the discharge pipe 11, thereby The wort after internal sedimentation and separation is collected, and then the single-chip microcomputer 2 starts the electromagnetic valve 12 on the lower side to release the closure of the filter tube 7. The flocculent impurities remaining at the bottom of the device are mixed with the wort and enter the filter shell 8 through the filter tube 7, and pass through the filter holes of multiple filter plates 91, thereby performing multi-stage separation of the flocculent impurities and the wort, and the filtered wort is discharged through the discharge pipe 10, and the flocculent impurities stay on the filter plate 91, thereby avoiding waste of wort. When the filter plate 91 is replaced, the dial button 97 is turned to make the slide seat 94 drive the corresponding locking column 98 away from the locking seat 99 along the slide groove, and the telescopic end of the telescopic column 95 and the spring 96 are contracted, thereby releasing the longitudinal limit of the filter plate 91, and then the filter plate 91 is pulled out by the handle 92 for replacement, and installed according to the same principle. After the replaced filter plate 91 is installed, the compression elastic force of the spring 96 is used to avoid relative sliding between the locking column 98 and the corresponding locking seat 99.

[0025] It is worth noting that the single chip microcomputer 2 disclosed in the above embodiment can adopt COP8CBE9, the solenoid valve 12 can adopt ZQDF-3Y-40, and the motor 13 can adopt Y80M1-2. The single chip microcomputer 2 controls the operation of the solenoid valve 12 and the motor 13 using methods commonly used in the prior art.

[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A gyratory sedimentation tank for beer production, characterized in that: It comprises a sedimentation shell (1) and a multi-stage filtering mechanism (9); The sedimentation shell (1) has a liquid inlet pipe (3) extending through its inner wall, a driving shaft (4) is rotatably connected to the top wall of the sedimentation shell (1) via a bearing, a stirring rod (5) is evenly distributed at the lower end of the driving shaft (4), a filter tube (7) is extending through the conical bottom wall of the sedimentation shell (1), a filter shell (8) is provided at the right end of the filter tube (7), and a discharge pipe (10) is extending through the right wall of the filter shell (8); A multi-stage filtering mechanism (9): which is arranged inside the filtering shell (8); The multi-stage filtering mechanism (9) comprises a filter plate (91), a handle (92), a slide seat (94), a dial button (97), a locking column (98) and a locking seat (99); the filter plate (91) is inserted into a front slot of the filter shell (8); the front side of the filter plate (91) is provided with a handle (92); the front side of the filter shell (8) is provided with evenly distributed slide grooves, the interior of the slide grooves is slidably connected with a slide seat (94); the front side of the slide seat (94) is provided with a dial button (97); the side of the slide seat (94) away from the center of the filter shell (8) is provided with a locking column (98); the front side of the filter plate (91) is provided with evenly distributed locking seats (99); the locking columns (98) are inserted into adjacent locking seats (99); The multi-stage filtering mechanism (9) further comprises a fixed seat (93), a telescopic column (95) and a spring (96); the fixed seat (93) is evenly arranged on the front side of the filtering shell (8); a telescopic column (95) and a spring (96) are arranged between the sliding seat (94) and the adjacent fixed seat (93); and the spring (96) is movably sleeved with the outer end of the adjacent telescopic column (95).

2. A gyratory sedimentation tank for beer production according to claim 1, characterized in that: It also comprises a single-chip microcomputer (2), wherein the single-chip microcomputer (2) is arranged outside the precipitation shell (1), and an input end of the single-chip microcomputer (2) is electrically connected to an external power supply.

3. A gyratory sedimentation tank for beer production according to claim 2, characterized in that: A motor (13) is provided on the upper side of the precipitation shell (1), the input end of the motor (13) is electrically connected to the output end of the single chip computer (2), and the output shaft of the motor (13) is fixedly connected to the upper end of the driving shaft (4).

4. A gyratory sedimentation tank for beer production according to claim 2, characterized in that: A second discharge pipe (11) is provided through the lower end of the inner wall of the precipitation shell (1), and a solenoid valve (12) is connected in series between the filter tube (7) and the middle part of the second discharge pipe (11), and the input end of the solenoid valve (12) is electrically connected to the output end of the single chip computer (2).

5. A gyratory sedimentation tank for beer production according to claim 1, characterized in that: A conical reflux baffle (6) is provided at the lower inner end of the sedimentation shell (1).