Filter press for environment-friendly disperse dye
By designing filter press and cleaning components in the filter press, high-efficiency filter pressing and impurity cleaning of dispersed dyes is solved, and the problem of filter plate blockage in the prior art is improved.
Patent Information
- Application Number
- CN202421579108.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-05
AI Technical Summary
When existing filter presses filter dispersed dyes, impurities are easily left on the filter plate, resulting in clogging of mesh holes and affecting filtration effect and production efficiency.
An environmentally friendly dispersed dye filter press is designed, using a filter press assembly and a cleaning assembly, and the dispersed dye is pressed through a first cylinder driving filter roller, and the bottom plate is moved upward by a lifting assembly to extrude impurities in the mesh, and then the impurities are discharged through a second cylinder driving cleaning plate.
It effectively reduces the probability that impurities block the mesh holes of the filter plate, and improves the filtration effect and production efficiency of the filter plate.
Smart Images

Figure CN222854753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing and dyeing equipment, in particular to an environmentally friendly disperse dye filter press. Background Art
[0002] Filter press is a mechanical device used for solid-liquid separation, which is widely used in mining, metallurgy, chemical industry, environmental protection and other fields. Its main function is to separate the solid particles from the liquid in the mixture through pressure to achieve the separation of solid and liquid phases; in the production and use of disperse dyes, wastewater containing pigments, additives and other chemical substances will be generated. These wastewaters usually contain insoluble solid particles, which need to be effectively separated from the solid by a filter press.
[0003] When the filter press in the prior art filters disperse dyes, impurities are likely to remain on the filter plate, and these impurities are likely to clog the mesh holes on the filter plate, which not only affects the filtering effect of the filter plate, but also prolongs the filtering time and reduces production efficiency. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an environmentally friendly disperse dye filter press.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions: an environmentally friendly disperse dye filter press, comprising a support leg and a filter press box arranged at the upper end of the support leg, the top of the filter press box is fixed and connected with a feed pipe, the side wall of the filter press box is fixed and connected with a discharge pipe and a discharge pipe, a filter plate is arranged in the filter press box, and a receiving groove is opened on the inner wall of the filter press box;
[0006] The filter press box is provided with a filter press assembly for filtering disperse dyes, the filter press assembly includes a first cylinder fixed to the side wall of the filter press box, the piston rod of the first cylinder penetrates the side wall of the filter press box and is slidably connected, the filter press assembly also includes a filter press roller arranged in the receiving groove and fixed to the end of the piston rod of the first cylinder, and the inner wall of the filter press box is provided with a movable groove;
[0007] A cleaning assembly is installed on the filter press box, and the cleaning assembly includes a second cylinder fixed to the side wall of the filter press box away from the impurity discharge pipe, and the piston rod of the second cylinder penetrates the side wall of the filter press box and is slidably connected. The cleaning assembly also includes a cleaning plate arranged in the movable groove and fixed to the end of the piston rod of the second cylinder, and the lower surface of the cleaning plate is tightly pressed against the surface of the filter plate. The inner wall of the filter press box is slidably connected with a bottom plate, and a plurality of top rods cooperating with the mesh holes on the filter plate are fixed on the upper surface of the bottom plate. A lifting assembly for driving the bottom plate to rise and fall is installed on the filter press box.
[0008] By adopting the above technical scheme, disperse dyes enter the filter press box through the feed pipe, and the filter press roller is moved back and forth by starting the first cylinder to filter the disperse dyes on the surface of the filter plate. After the filtration is completed, the bottom plate is moved upward by the lifting assembly, and multiple push rods are entered into the mesh holes on the filter plate to squeeze out the impurities remaining in the mesh holes. Then, the cleaning plate is moved to the side of the impurity discharge pipe by starting the second cylinder to discharge the impurities from the impurity discharge pipe, thereby reducing the probability of impurities clogging the mesh holes of the filter plate, improving the filtering effect of the filter plate, and thus improving production efficiency.
[0009] Furthermore, a slide groove is provided on the inner wall of the filter press box, and a fixed groove is provided on the side wall of the filter press box. The lifting assembly includes a slider fixed to the side wall of the bottom plate and slidingly connected to the inner wall of the slide groove, and a driving motor fixed to the bottom wall of the fixed groove. The output shaft of the driving motor passes through the top wall of the fixed groove and is rotatably connected. The lifting assembly also includes a threaded rod that passes through the slider and is threadedly connected. The upper end of the threaded rod is rotatably connected to the top wall of the slide groove, and the lower end of the threaded rod is fixed to the end of the output shaft of the driving motor.
[0010] By adopting the above technical solution, when it is necessary to lift the bottom plate, the staff starts the driving motor to drive the threaded rod to rotate. Since the threaded rod is threadedly connected to the slider, and the slider is slidingly connected to the inner wall of the slide groove, the slider drives the bottom plate to move, making it easier for the push rod to push out impurities in the mesh of the filter plate.
[0011] Furthermore, a controller is provided on the side wall of the filter press box, and the controller is electrically connected to the first cylinder, the second cylinder and the driving motor.
[0012] By adopting the above technical solution, the controller is connected to the first cylinder, the second cylinder and the drive motor, so that the staff can control the filter press assembly, the cleaning assembly and the drive assembly through the controller.
[0013] Furthermore, a mounting groove is provided on the inner wall of the filter press box, the filter plate is slidingly connected to the inner wall of the mounting groove, a spring is provided in the mounting groove, the upper end of the spring is fixed to the bottom of the filter plate, and the lower end of the spring is fixed to the bottom wall of the mounting groove.
[0014] By adopting the above technical solution, when the filter press roller squeezes the disperse dye, the spring cooperates with the filter press roller to improve the filtration effect of the disperse dye on the filter plate.
[0015] Furthermore, a rubber sheet is fixed to the top wall of the installation groove.
[0016] By adopting the above technical solution, the rubber sheet is made of rubber material, which is elastic and has a buffering effect on the filter plate, thereby reducing the wear between the upper surface of the filter plate and the top wall of the installation groove.
[0017] Furthermore, the upper surface of the bottom plate is arranged to be inclined downward toward one side of the discharge pipe.
[0018] By adopting the above technical solution, the inclined bottom plate allows the filtered disperse dye to flow to one side of the discharge pipe, which is conducive to the rapid discharge of the filtered disperse dye and reduces the probability of residual disperse dye on the bottom plate.
[0019] Furthermore, a wear-resistant pad is fixed to the bottom of the base plate.
[0020] By adopting the above technical solution, the wear-resistant pad is made of rubber material, and the material is elastic, which reduces the wear of the bottom of the base plate.
[0021] Furthermore, a flaring groove is provided at the intersection between the inner wall of the fixing groove and the side wall of the filter press box, and a trapezoidal baffle matching the flaring groove is hingedly connected to the side wall of the filter press box.
[0022] By adopting the above technical solution, the trapezoidal baffle protects the driving motor in the fixed groove, and the cross-sections of the expanded groove and the trapezoidal baffle are both trapezoidal, which is convenient for the staff to open and close the trapezoidal baffle to maintain the driving motor.
[0023] In summary, the utility model has the following beneficial effects:
[0024] 1. In the present application, disperse dyes enter the filter press box through the feed pipe, and the first cylinder is started to move the filter press roller back and forth to filter the disperse dyes on the surface of the filter plate. After the filter pressing is completed, the bottom plate is moved upward by the lifting assembly, and multiple push rods are entered into the mesh holes on the filter plate to squeeze out the impurities remaining in the mesh holes. Then, the second cylinder is started to move the cleaning plate to the side of the impurity discharge pipe, so that the impurities are discharged from the impurity discharge pipe, which reduces the probability of impurities blocking the mesh holes of the filter plate, improves the filtering effect of the filter plate, and thus improves the production efficiency;
[0025] 2. In this application, when the bottom plate needs to be raised or lowered, the staff starts the driving motor to drive the threaded rod to rotate. Since the threaded rod is threadedly connected to the slider, and the slider is slidably connected to the inner wall of the slide groove, the slider drives the bottom plate to move, so that the ejector rod can eject the impurities in the mesh of the filter plate;
[0026] 3. In the present application, the controller is connected to the first cylinder, the second cylinder and the driving motor, so that the staff can control the filter press assembly, the cleaning assembly and the driving assembly through the controller. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;
[0028] Figure 2 It is a schematic cross-sectional structure diagram of an embodiment of the utility model;
[0029] Figure 3 yes Figure 2 The enlarged schematic diagram of point A in the middle;
[0030] Figure 4 It is a schematic diagram of the cross-sectional structure of an embodiment of the utility model for highlighting a filter press assembly.
[0031] In the figure: 1. supporting leg; 2. filter press box; 21. containing slot; 22. moving slot; 23. sliding slot; 24. fixing slot; 25. mounting slot; 26. expanding slot; 3. feeding pipe; 4. drainage pipe; 5. discharging pipe; 6. filter plate; 7. filter press assembly; 71. first cylinder; 72. filter press roller; 8. cleaning assembly; 81. second cylinder; 82. cleaning plate; 9. bottom plate; 10. push rod; 11. lifting assembly; 111. sliding block; 112. driving motor; 113. threaded rod; 12. controller; 13. spring; 14. rubber sheet; 15. wear-resistant pad; 16. trapezoidal baffle. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0033] like Figure 1-4 As shown, an embodiment of the present application discloses an environmentally friendly disperse dye filter press, including support legs 1, a filter press box 2, a feed pipe 3, a debris removal pipe 4, a discharge pipe 5, a filter plate 6, a filter press assembly 7, a cleaning assembly 8, a bottom plate 9, a push rod 10, a lifting assembly 11 and a controller 12.
[0034] The supporting leg 1 is a rectangular parallelepiped structure, and a plurality of supporting legs 1 are provided. The filter press box 2 is fixed on the upper ends of the plurality of supporting legs 1, a receiving groove 21 is provided on the inner wall of the filter press box 2, a moving groove 22 is provided on the inner wall of the filter press box 2, a sliding groove 23 is provided on the inner wall of the filter press box 2, and a fixing groove 24 is provided on the side wall of the filter press box 2. The feed pipe 3 is a circular tubular structure, and the feed pipe 3 is fixed and connected to the top of the filter press box 2. The impurity discharge pipe 4 is a rectangular tubular structure, and the impurity discharge pipe 4 is fixed and connected to the side wall of the filter press box 2. The discharge pipe 5 is a rectangular tubular structure, and the discharge pipe 5 is fixed and connected to the side wall of the filter press box 2. The filter plate 6 is a rectangular plate-like structure, and a plurality of mesh holes are provided on the surface of the filter plate 6, and the filter plate 6 is arranged in the filter press box 2.
[0035] The filter press assembly 7 is installed on the filter press box 2 for filtering disperse dyes, and the filter press assembly 7 includes a first cylinder 71 and a filter press roller 72. The first cylinder 71 is fixed on the side wall of the filter press box 2, and the piston rod of the first cylinder 71 penetrates the side wall of the filter press box 2 and is slidably connected. The filter press roller 72 is fixed to the end of the piston rod of the first cylinder 71, and the filter press roller 72 is arranged in the receiving groove 21.
[0036] The cleaning assembly 8 is installed on the filter press box 2, and the cleaning assembly 8 includes a second cylinder 81 and a cleaning plate 82. The second cylinder 81 is fixed on the side wall of the filter press box 2, and the piston rod of the second cylinder 81 penetrates the side wall of the filter press box 2 and is slidably connected. The cleaning plate 82 is a rectangular plate structure, and the cleaning plate 82 is fixed to the piston rod of the second cylinder 81 and penetrates. The cleaning plate 82 is set in the movable groove 22, and the lower surface of the cleaning plate 82 is tightly pressed against the surface of the filter plate 6.
[0037] The bottom plate 9 is arranged in the filter press box 2, and the bottom plate 9 is slidably connected to the inner wall of the filter press box 2. The top rod 10 is a vertically arranged rod-shaped structure, and the top rod 10 is fixed on the upper surface of the bottom plate 9. The top rod 10 is provided with multiple and cooperates with the mesh. The lifting assembly 11 is installed on the filter press box 2, and is used to drive the bottom plate 9 to rise and fall. The lifting assembly 11 includes a slider 111, a drive motor 112 and a threaded rod 113. The slider 111 is a rectangular parallelepiped structure, and the slider 111 is fixed to the side wall of the bottom plate 9, and the slider 111 is slidably connected to the inner wall of the slide groove 23. The drive motor 112 is fixed on the inner bottom wall of the fixed groove 24, and the output shaft of the drive motor 112 passes through the inner top wall of the fixed groove 24 and is rotatably connected. The threaded rod 113 is a vertically arranged rod-shaped structure, and the threaded rod 113 is penetrated and arranged on the slider 111 and is threadedly connected. The upper end of the threaded rod 113 is rotatably connected to the top wall of the slide groove 23, and the lower end of the threaded rod 113 is fixed to the output shaft end of the drive motor 112, and the axis of the threaded rod 113 coincides with the axis of the output shaft of the drive motor 112. The controller 12 is arranged on the side wall of the filter press box 2, and the controller 12 is electrically connected to the first cylinder 71, the second cylinder 81 and the drive motor 112.
[0038] The disperse dye enters the filter press box 2 through the feed pipe 3, and the first cylinder 71 is started by the controller 12 to make the filter press roller 72 move back and forth to filter the disperse dye on the surface of the filter plate 6. After the filtration is completed, the driving motor 112 is started by the controller 12 to drive the threaded rod 113 to rotate. Since the threaded rod 113 is threadedly connected with the slider 111, and the slider 111 is slidably connected with the inner wall of the slide groove 23, the slider 111 drives the bottom plate 9 to move upward, and makes multiple push rods 10 enter the mesh on the filter plate 6, so that the impurities remaining in the mesh are squeezed out, and then the second cylinder 81 is started by the controller 12 to move the cleaning plate 82 to the side of the impurity discharge pipe 4, so that the impurities are discharged from the impurity discharge pipe 4, thereby reducing the probability of impurities clogging the mesh of the filter plate 6, improving the filtering effect of the filter plate 6, and thus improving the production efficiency.
[0039] In order to improve the filtration effect, an installation groove 25 is opened on the inner wall of the filter press box 2, and the filter plate 6 is slidingly connected to the inner wall of the installation groove 25. A spring 13 is arranged in the installation groove 25. The upper end of the spring 13 is fixed to the bottom of the filter plate 6, and the lower end of the spring 13 is fixed to the bottom wall of the installation groove 25. When the filter press roller 72 squeezes the disperse dye, the spring 13 cooperates with the filter press roller 72, thereby improving the filtration effect of the disperse dye on the filter plate 6.
[0040] In order to reduce the wear between the upper surface of the filter plate 6 and the inner top wall of the mounting groove 25, a rubber sheet 14 is fixed to the inner top wall of the mounting groove 25. The rubber sheet 14 is made of rubber material, which is elastic and has a buffering effect on the filter plate 6, thereby reducing the wear between the upper surface of the filter plate 6 and the inner top wall of the mounting groove 25.
[0041] In order to quickly discharge the disperse dye after filtration, the upper surface of the bottom plate 9 is tilted downward toward the discharge pipe 5. The tilted bottom plate 9 allows the filtered disperse dye to flow toward the discharge pipe 5, which is beneficial to quickly discharge the filtered disperse dye and reduces the probability of residual disperse dye on the bottom plate 9.
[0042] In order to reduce the wear of the bottom of the bottom plate 9 , a wear-resistant pad 15 is fixed to the bottom of the bottom plate 9 . The wear-resistant pad 15 is made of rubber material, and the material is elastic, thereby reducing the wear of the bottom of the bottom plate 9 .
[0043] In order to protect the driving motor 112, a flared groove 26 is opened at the intersection between the inner wall of the fixed groove 24 and the side wall of the filter press box 2. The side wall of the filter press box 2 is hinged with a trapezoidal baffle 16 that cooperates with the flared groove 26. The trapezoidal baffle 16 protects the driving motor 112 in the fixed groove 24. The cross-sections of the flared groove 26 and the trapezoidal baffle 16 are both trapezoidal, which is convenient for the staff to open and close the trapezoidal baffle 16 to maintain the driving motor 112.
[0044] The use principle of an environmentally friendly disperse dye filter press in the present embodiment is as follows: the disperse dye enters the filter press box 2 through the feed pipe 3, and the first cylinder 71 is started by the controller 12 to make the filter press roller 72 move back and forth to filter the disperse dye on the surface of the filter plate 6. After the filtration is completed, the driving motor 112 is started by the controller 12 to drive the threaded rod 113 to rotate. Since the threaded rod 113 is threadedly connected with the slider 111, and the slider 111 is slidably connected with the inner wall of the slide groove 23, the slider 111 drives the bottom plate 9 to move upward, and makes multiple push rods 10 enter the mesh on the filter plate 6, so that the impurities remaining in the mesh are squeezed out, and then the second cylinder 81 is started by the controller 12 to move the cleaning plate 82 to the side of the impurity discharge pipe 4, so that the impurities are discharged from the impurity discharge pipe 4, thereby reducing the probability of impurities blocking the mesh of the filter plate 6, improving the filtering effect of the filter plate 6, and thus improving the production efficiency.
[0045] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An environmentally friendly disperse dye filter press, comprising a support leg (1) and a filter press box (2) arranged at the upper end of the support leg (1), characterized in that: A feed pipe (3) is fixed to and connected to the top of the filter press box (2), a waste discharge pipe (4) and a discharge pipe (5) are fixed to and connected to the side wall of the filter press box (2), a filter plate (6) is arranged in the filter press box (2), and a receiving groove (21) is opened on the inner wall of the filter press box (2); The filter press box (2) is provided with a filter press assembly (7) for filtering disperse dyes, the filter press assembly (7) comprising a first cylinder (71) fixed to the side wall of the filter press box (2), the piston rod of the first cylinder (71) passing through the side wall of the filter press box (2) and being slidably connected, the filter press assembly (7) further comprising a filter press roller (72) arranged in the receiving groove (21) and fixed to the end of the piston rod of the first cylinder (71), and the inner wall of the filter press box (2) is provided with a movable groove (22); The filter press box (2) is provided with a cleaning assembly (8), the cleaning assembly (8) comprising a second cylinder (81) fixed to the side wall of the filter press box (2) away from the impurity discharge pipe (4), the piston rod of the second cylinder (81) passing through the side wall of the filter press box (2) and being slidably connected, the cleaning assembly (8) further comprising a cleaning plate (82) arranged in the movable groove (22) and fixed to the end of the piston rod of the second cylinder (81), the lower surface of the cleaning plate (82) being pressed against the surface of the filter plate (6), the inner wall of the filter press box (2) being slidably connected with a bottom plate (9), the upper surface of the bottom plate (9) being fixed with a plurality of top rods (10) cooperating with mesh holes on the filter plate (6), and a lifting assembly (11) for driving the bottom plate (9) to rise and fall is provided on the filter press box (2).
2. The environmentally friendly disperse dye filter press according to claim 1, characterized in that: The inner wall of the filter press box (2) is provided with a slide groove (23), and the side wall of the filter press box (2) is provided with a fixed groove (24). The lifting assembly (11) comprises a slider (111) fixed to the side wall of the bottom plate (9) and slidably connected to the inner wall of the slide groove (23), and a driving motor (112) fixed to the inner bottom wall of the fixed groove (24). The output shaft of the driving motor (112) passes through the inner top wall of the fixed groove (24) and is rotatably connected. The lifting assembly (11) also comprises a threaded rod (113) that passes through the slider (111) and is threadedly connected. The upper end of the threaded rod (113) is rotatably connected to the inner top wall of the slide groove (23), and the lower end of the threaded rod (113) is fixed to the end of the output shaft of the driving motor (112).
3. The environmentally friendly disperse dye filter press according to claim 2, characterized in that: A controller (12) is provided on the side wall of the filter press box (2), and the controller (12) is electrically connected to the first cylinder (71), the second cylinder (81) and the drive motor (112).
4. The environmentally friendly disperse dye filter press according to claim 3, characterized in that: The inner wall of the filter press box (2) is provided with a mounting groove (25), the filter plate (6) is slidably connected to the inner wall of the mounting groove (25), a spring (13) is arranged in the mounting groove (25), the upper end of the spring (13) is fixed to the bottom of the filter plate (6), and the lower end of the spring (13) is fixed to the inner bottom wall of the mounting groove (25).
5. The environmentally friendly disperse dye filter press according to claim 4, characterized in that: A rubber sheet (14) is fixed to the inner top wall of the installation groove (25).
6. The environmentally friendly disperse dye filter press according to claim 2, characterized in that: The upper surface of the bottom plate (9) is arranged to be inclined downward toward one side of the discharge pipe (5).
7. The environmentally friendly disperse dye filter press according to claim 6, characterized in that: A wear-resistant pad (15) is fixed to the bottom of the base plate (9).
8. The environmentally friendly disperse dye filter press according to claim 7, characterized in that: An expansion groove (26) is provided at the intersection between the inner wall of the fixing groove (24) and the side wall of the filter press box (2), and a trapezoidal baffle (16) cooperating with the expansion groove (26) is hingedly connected to the side wall of the filter press box (2).