Portable constant-temperature saccharification tray

Abstract

The utility model relates to the field of beer brewing equipment, and provides a portable constant-temperature saccharification tray which comprises a reaction box, the bottom end of the reaction box is fixedly connected with a supporting column, the surface of one end of the reaction box is fixedly connected with a shell, and the top end of the reaction box is movably connected with a permeable plate. First fixing blocks are fixedly connected to the two sides of the bottom end of the ventilation plate, heat conduction plates are arranged on the two sides of the inner wall of the reaction box, first heat conduction blocks are fixedly connected to one sides of the heat conduction plates, heating pipes are arranged on the inner sides of the first heat conduction blocks, and second heat conduction blocks are fixedly connected to one sides of the surfaces of the heating pipes; handles are fixedly connected to the two sides of the surface of the reaction box, and anti-skid sleeves are arranged on the surfaces of the handles. According to the technical scheme, materials in the reaction box are stirred through the turning plate, so that the problem that the reaction effect is poor due to the fact that starch is possibly caked in malt when saccharification reaction is carried out in a tray is solved.

Description

Technical Field

[0001] The utility model relates to the field of beer brewing equipment, and in particular to a convenient constant-temperature saccharification tray. Background Art

[0002] The saccharification tray is usually used in beer brewing or other fermentation processes to saccharify starch in malt and convert starch into fermentable sugars. This process is a very critical step in beer brewing, because the sugars required for fermentation are extracted from the raw materials, and the saccharification tray is designed to maximize the enzymatic hydrolysis of starch in malt in order to produce fermentable syrup.

[0003] The brew tray needs to provide a well-controlled, efficient environment to ensure the maximum amount of fermentable sugars is obtained from the raw materials. This assists the fermentation stage of the brewing process, resulting in high-quality beer or other fermented products.

[0004] The patent specification with the announcement number CN214510649U discloses a portable tray, comprising: a frame having a central hole, an annular groove is opened around the central hole at the bottom end of the frame; a clamping block is fixed to the groove wall of the annular groove, a gap is provided between the clamping block and the groove bottom of the annular groove, and a plurality of the clamping blocks are evenly spaced around the central hole; a bottom plate is inserted into the gap, and the bottom plate is also fixedly connected to the annular groove by glue. The advantage of the utility model is that the clamping block plays the role of pre-defining the gap, and the position of the bottom plate is locked after the bottom plate is inserted into the gap, and the bottom plate will not be offset and tilted due to operation shaking during the glue application and fixing stage, thus avoiding the situation of repeated adjustment of the bottom plate, and reducing the instability of the bottom plate support surface of the tray after assembly, effectively improving the assembly efficiency and product quality.

[0005] However, in the implementation of the relevant technology, it was found that the above-mentioned portable tray has the following problems: when the saccharification reaction is carried out in the tray, the starch may clump in the malt, resulting in poor reaction effect. Utility Model Content

[0006] The utility model provides a convenient constant-temperature saccharification tray, which solves the problem that when a saccharification reaction is carried out in the tray, starch may agglomerate in malt, resulting in poor reaction effect.

[0007] The technical solution of the utility model is as follows:

[0008] A convenient constant temperature saccharification tray comprises a reaction box, the bottom end of the reaction box is fixedly connected to a support column, the surface of one end of the reaction box is fixedly connected to a shell, the top of the reaction box is movably connected to a breathable plate, both sides of the bottom end of the breathable plate are fixedly connected to a first fixed block, both sides of the inner wall of the reaction box are provided with heat conducting plates, one side of the heat conducting plate is fixedly connected to a first heat conducting block, the inner side of the first heat conducting block is provided with a heating tube, one side of the surface of the heating tube is fixedly connected to a second heat conducting block, both sides of the surface of the reaction box are fixedly connected to handles, and the surfaces of the handles are provided with anti-slip sleeves.

[0009] Preferably, two sides of the top of the reaction box are provided with snap-fit ​​grooves, and the first fixing block and the snap-fit ​​grooves form a sliding structure.

[0010] Preferably, a servo motor is provided on the inner wall of the shell, the output end of the servo motor passes through the reaction box and is rotatably connected to the first gear through a coupling, second gears are meshed on both sides of the first gear, and one side of the second gear is fixedly connected to a flip plate through a connecting rod.

[0011] Preferably, the length of the flap plate is the same as the length of the inner wall of the reaction box, and the flap plate forms a rotating structure inside the reaction box.

[0012] Preferably, a heat transfer plate is provided at the inner bottom end of the reaction box, one end of the heat transfer plate is fixedly connected to a heat transfer tube, and one end of the heat transfer tube is provided with a temperature display screen.

[0013] Preferably, a rotating motor is arranged below the reaction box, and the output end of the rotating motor is rotatably connected to a transmission column through a coupling, and a first transmission belt is rotatably connected to the upper surface of the transmission column, and first threaded sleeves are sleeved on both ends of the first transmission belt, and a second transmission belt is rotatably connected to the middle end of the transmission column surface, and second threaded sleeves are sleeved on both ends of the second transmission belt, and threaded columns are threadedly connected to the inner walls of the first and second threaded sleeves, and a connecting plate is fixedly connected to the bottom end of the threaded column, and limiting rods are fixedly connected to both sides of the top end of the connecting plate, and a second fixed block is fixedly connected to the bottom end of the connecting plate, and a universal wheel is arranged on the inner side of the second fixed block.

[0014] Preferably, the diameter of the transmission column is larger than the diameter of the first threaded sleeve and the second threaded sleeve, and the first transmission belt and the second transmission belt are staggered and distributed on the surface of the transmission column.

[0015] Preferably, a square groove is provided on the surface of the support column, and the square groove and the limiting rod form a sliding structure.

[0016] The working principle and beneficial effects of the utility model are:

[0017] 1. In the utility model, the material inside the reaction box is stirred by rotating the flip plate, so that the starch hydrolyzing enzyme can fully contact the starch in the malt during the saccharification process, effectively converting the starch into fermentable sugars, and ensuring that the starch and hydrolyzing enzyme in the malt are fully mixed, promoting the hydrolysis process, making it more uniform and efficient, and preventing starch from agglomerating during the saccharification process, ensuring that the hydrolyzing enzyme can evenly act on the starch particles in the malt. In addition, it also helps to maintain a uniform temperature distribution in the constant temperature saccharification tray to prevent the occurrence of local over-high or over-low temperatures.

[0018] 2. In the utility model, the universal wheel is driven by the threaded column to lift and lower. The saccharification tray usually needs to be moved and positioned in a brewery or laboratory, which can better make it easier to move to the required position because it can easily lift and lower the tray, making it easy to carry, effectively increasing the flexibility and convenience of the work process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the stirring assembly proposed in the utility model;

[0022] Figure 3 This is a schematic diagram of the heating component structure proposed by the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the lifting wheel assembly proposed by the utility model;

[0024] Figure 5 This is a schematic diagram of the external structure proposed by the utility model.

[0025] In the figure: 1. reaction box; 2. support column; 3. shell; 4. air permeable plate; 5. first fixed block; 6. heat conducting plate; 7. first heat conducting block; 8. heating tube; 9. second heat conducting block; 10. handle; 11. anti-slip cover; 12. servo motor; 13. first gear; 14. second gear; 15. flip plate; 16. snap-in groove; 17. heat transfer plate; 18. heat transfer tube; 19. temperature display screen; 20. rotating motor; 21. first transmission belt; 22. first threaded sleeve; 23. limit rod; 24. square groove; 25. transmission column; 26. second transmission belt; 27. second threaded sleeve; 28. threaded column; 29. ​​connecting piece; 30. second fixed block; 31. universal wheel. DETAILED DESCRIPTION

[0026] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example 1

[0028] like Figure 1 to Figure 3 As shown, it includes a reaction box 1, the bottom end of the reaction box 1 is fixedly connected to a support column 2, the surface of one end of the reaction box 1 is fixedly connected to a shell 3, the top of the reaction box 1 is movably connected to a ventilation plate 4, both sides of the bottom end of the ventilation plate 4 are fixedly connected to first fixed blocks 5, both sides of the inner wall of the reaction box 1 are provided with heat conducting plates 6, one side of the heat conducting plate 6 is fixedly connected to a first heat conducting block 7, a heating tube 8 is provided on the inner side of the first heat conducting block 7, one side of the surface of the heating tube 8 is fixedly connected to a second heat conducting block 9, both sides of the surface of the reaction box 1 are fixedly connected to handles 10, the surface of the handles 10 is provided with anti-slip covers 11, and the top of the ventilation plate 4 is provided with a plurality of ventilation holes.

[0029] In this embodiment, engaging grooves 16 are provided on both sides of the top of the reaction box 1 , the first fixing block 5 and the engaging grooves 16 form a sliding structure, and the first fixing block 5 and the engaging grooves 16 form a mortise and tenon structure.

[0030] In this embodiment, a servo motor 12 is provided on the inner wall of the shell 3, and the output end of the servo motor 12 passes through the reaction box 1 and is rotatably connected to the first gear 13 through a coupling. Second gears 14 are meshed on both sides of the first gear 13, and one side of the second gear 14 is fixedly connected to a flip plate 15 through a connecting rod. The central axis of the second gear 14 and the central axis of the flip plate 15 are always on the same horizontal line.

[0031] In this embodiment, the length of the flap 15 is the same as the length of the inner wall of the reaction box 1 , and the flap 15 forms a rotating structure inside the reaction box 1 . Two flaps 15 are symmetrically distributed inside the reaction box 1 .

[0032] In this embodiment, a heat transfer plate 17 is provided at the inner bottom end of the reaction box 1, one end of the heat transfer plate 17 is fixedly connected to a heat transfer tube 18, one end of the heat transfer tube 18 is provided with a temperature display screen 19, and the temperature display screen 19 is fixedly connected below one end of the reaction box 1.

[0033] Example 2

[0034] like Figure 4 , Figure 5 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes

[0035] In this embodiment, a rotating motor 20 is arranged below the reaction box 1, and the output end of the rotating motor 20 is rotatably connected to a transmission column 25 through a coupling, and a first transmission belt 21 is rotatably connected to the upper surface of the transmission column 25, and first threaded sleeves 22 are sleeved at both ends of the first transmission belt 21, and a second transmission belt 26 is rotatably connected to the middle end of the surface of the transmission column 25, and second threaded sleeves 27 are sleeved at both ends of the second transmission belt 26, and threaded columns 28 are threadedly connected to the inner walls of the first threaded sleeve 22 and the second threaded sleeve 27, and a connecting piece 29 is fixedly connected to the bottom end of the threaded column 28, and the two sides of the top of the connecting piece 29 are fixedly connected to the limiting rod 23, and the bottom end of the connecting piece 29 is fixedly connected to the second fixed block 30, and a universal wheel 31 is arranged on the inner side of the second fixed block 30, and the transmission column 25 is fixedly connected to the bottom end of the reaction box 1 through a rotating shaft.

[0036] In this embodiment, the diameter of the transmission column 25 is larger than the diameter of the first threaded sleeve 22 and the second threaded sleeve 27, the first transmission belt 21 and the second transmission belt 26 are staggered and distributed on the surface of the transmission column 25, and the first threaded sleeve 22 and the second threaded sleeve 27 are symmetrically distributed in two groups at the bottom end of the reaction box 1.

[0037] In this embodiment, a square groove 24 is formed on the surface of the support column 2 . The square groove 24 and the limiting rod 23 form a sliding structure, and the limiting rod 23 and the square groove 24 form a limiting structure.

[0038] Working principle: Before using this device, the reaction box 1 is moved by the universal wheel 31, and the transmission column 25 is driven to rotate by the rotating motor 20. After the transmission column 25 rotates, the first threaded sleeve 22 and the second threaded sleeve 27 can be driven to rotate by the first transmission belt 21 and the second transmission belt 26. After the first threaded sleeve 22 and the second threaded sleeve 27 rotate, the threaded column 28 can be lifted and lowered, and the threaded column 28 drives the connecting piece 29 to descend. The connecting piece 29 drives the second fixed block 30 to descend so that the universal wheel 31 contacts the ground. During the descent, the limit rod 23 and the square groove 24 are engaged to prevent the connecting piece 29 from deflecting during the descent.

[0039] When using the device, the first fixing block 5 slides on the inner side of the clamping groove 16 to prevent external impurities and dust from entering the interior of the reaction box 1. The servo motor 12 inside the shell 3 drives the first gear 13 to rotate, and the first gear 13 is meshed with the second gears 14 on both sides. The second gear 14 drives the flip plate 15 to rotate to stir the material inside the reaction box 1. The heating tube 8 is used for heating. The generated heat can be transferred to the interior of the reaction box 1 through the heat conduction plate 6, the first heat conduction block 7 and the second heat conduction block 9. The temperature of the material can be transferred to the heat transfer tube 18 through the heat transfer plate 17, and the temperature of the material is transferred to the temperature display screen 19 through the heat transfer tube 18. The temperature display screen 19 can display the temperature of the material in real time.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A portable constant temperature saccharification tray, comprising a reaction box (1), characterized in that: The bottom end of the reaction box (1) is fixedly connected to a support column (2), the surface of one end of the reaction box (1) is fixedly connected to a shell (3), the top end of the reaction box (1) is movably connected to a ventilation plate (4), both sides of the bottom end of the ventilation plate (4) are fixedly connected to first fixed blocks (5), both sides of the inner wall of the reaction box (1) are provided with heat conduction plates (6), one side of the heat conduction plate (6) is fixedly connected to a first heat conduction block (7), a heating tube (8) is provided on the inner side of the first heat conduction block (7), one side of the surface of the heating tube (8) is fixedly connected to a second heat conduction block (9), both sides of the surface of the reaction box (1) are fixedly connected to handles (10), and the surface of the handles (10) is provided with anti-slip sleeves (11).

2. A portable constant temperature saccharification tray according to claim 1, characterized in that: The top side of the reaction box (1) is provided with snap-fit ​​grooves (16), and the first fixing block (5) and the snap-fit ​​grooves (16) form a sliding structure.

3. A portable constant temperature saccharification tray according to claim 1, characterized in that: A servo motor (12) is disposed on the inner wall of the housing (3); an output end of the servo motor (12) passes through the reaction box (1) and is rotatably connected to a first gear (13) via a coupling; second gears (14) are meshed on both sides of the first gear (13); and one side of the second gear (14) is fixedly connected to a flip plate (15) via a connecting rod.

4. A portable constant temperature saccharification tray according to claim 3, characterized in that: The length of the flap plate (15) is the same as the length of the inner wall of the reaction box (1), and the flap plate (15) forms a rotating structure inside the reaction box (1).

5. The portable constant temperature saccharification tray according to claim 1, characterized in that: A heat transfer plate (17) is provided at the inner bottom end of the reaction box (1), one end of the heat transfer plate (17) is fixedly connected to a heat transfer tube (18), and one end of the heat transfer tube (18) is provided with a temperature display screen (19).

6. The portable constant temperature saccharification tray according to claim 1, characterized in that: A rotating motor (20) is arranged below the reaction box (1), and the output end of the rotating motor (20) is rotatably connected to a transmission column (25) through a coupling, and a first transmission belt (21) is rotatably connected to the upper surface of the transmission column (25), and first threaded sleeves (22) are sleeved on both ends of the first transmission belt (21), and a second transmission belt (26) is rotatably connected to the middle end of the surface of the transmission column (25), and second threaded sleeves (27) are sleeved on both ends of the second transmission belt (26), and threaded columns (28) are threadedly connected to the inner walls of the first threaded sleeve (22) and the second threaded sleeve (27), and a connecting piece (29) is fixedly connected to the bottom end of the threaded column (28), and both sides of the top end of the connecting piece (29) are fixedly connected to limit rods (23), and a second fixed block (30) is fixedly connected to the bottom end of the connecting piece (29), and a universal wheel (31) is arranged on the inner side of the second fixed block (30).

7. A portable constant temperature saccharification tray according to claim 6, characterized in that: The diameter of the transmission column (25) is greater than the diameters of the first threaded sleeve (22) and the second threaded sleeve (27), and the first transmission belt (21) and the second transmission belt (26) are staggered and distributed on the surface of the transmission column (25).

8. The portable constant temperature saccharification tray according to claim 7, characterized in that: A square groove (24) is provided on the surface of the support column (2), and the square groove (24) and the limiting rod (23) form a sliding structure.

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