Air-blowing blanking device for earphone voice diaphragm forming

By designing the air blowing cutting device for headphone sound membrane forming, the automatic cutting of the sound diaphragm is achieved using the pneumatic push rod and the blowing seat, the problem of low manual cutting efficiency of the sound diaphragm in the prior art is solved, and the working efficiency is improved.

CN222888116UActive Publication Date: 2025-05-20XUGUANG ENTERPRISE DEV (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421824747.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-20
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the use of existing hot pressing devices, the sound diaphragm needs to be manually unloaded after hot pressing, which is relatively low in efficiency.

Method used

An air blowing and cutting device for headphone sound film forming is designed. The pneumatic jaws are controlled to clamp the sound film through a pneumatic push rod, and the blowing seat is used to realize automatic cutting. Combined with the material breaking mechanism, it automatically disconnects the winding film to facilitate cutting.

Benefits of technology

The automatic cutting of the sound diaphragm is realized, which improves work efficiency and avoids the inefficiency of manual operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222888116U_ABST
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Abstract

The utility model discloses an air-blowing blanking device for earphone voice diaphragm forming, relates to the technical field of earphone voice diaphragm forming, and aims to solve the problems that in the using process of an existing hot-press forming device, manual blanking is needed after voice diaphragms are hot-pressed, and the efficiency is low. The positioning block is mounted at the rear end of the upper part of the workbench; the cutting table is installed at the front end of the upper portion of the workbench, and a material cutting mechanism is installed above the cutting table; the first pneumatic push rod is installed below the front end of the cutting table, the output end of the first pneumatic push rod penetrates through and extends to the inner side of the cutting table, a first sliding table is installed, a guide rail base is installed above the first sliding table, and a second pneumatic push rod is installed at the rear end of the guide rail base; the output end of the second pneumatic push rod penetrates through and extends into the guide rail base and is provided with a second sliding table, and pneumatic clamping jaws are installed on the two sides of the upper portion of the second sliding table.
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Description

Technical Field

[0001] The utility model relates to the technical field of earphone diaphragm forming, in particular to an air blowing blanking device for earphone diaphragm forming. Background Technique

[0002] A loudspeaker, also known as a "speaker", is a transducer that converts an electrical signal into a sound signal. The performance of a loudspeaker has a great impact on the sound quality. Audio electrical energy makes its paper cone or diaphragm vibrate through electromagnetic, piezoelectric or electrostatic effects and resonate (sympathize) with the surrounding air to emit sound. With the rapid development of electronic information technology, more and more loudspeakers are used on various electronic products. As the core component of a loudspeaker, the quality of the diaphragm design directly affects the performance of the loudspeaker.

[0003] At present, the diaphragm is mainly manufactured by hot pressing. For example, the patent with the publication number CN209920514U, named a diaphragm hot pressing forming machine, includes a frame and a top plate installed on the frame; a film cavity is provided on the lower side of the top plate, and an air pipe is connected to the film cavity; an upper heating plate is installed on the frame, and a bottom heating mechanism is provided on the lower side of the upper heating plate; the bottom heating mechanism includes a lower heating plate and a cylinder for driving the lower heating plate to move up and down, and the output end of the cylinder is connected to the lower heating plate; the diaphragm hot pressing forming machine further includes a pushing mechanism for driving the film cavity to move up and down and a heating mechanism capable of realizing regional temperature control.

[0004] However, in the process of using the existing hot pressing forming device, after the diaphragm is hot pressed, it needs to be manually blanked, and the efficiency is low. Therefore, we propose an air blowing blanking device for earphone diaphragm forming to solve the problems mentioned above. Content of the Utility Model

[0005] The purpose of the utility model is to provide an air blowing blanking device for earphone diaphragm forming to solve the problem that in the process of using the existing hot pressing forming device, after the diaphragm is hot pressed, it needs to be manually blanked, and the efficiency is low as mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an air blowing blanking device for earphone diaphragm forming, including a workbench;

[0007] It further includes:

[0008] A positioning block, which is installed at the rear end above the workbench;

[0009] A cutting table, which is installed at the front end above the workbench, and a blanking mechanism is installed above the cutting table;

[0010] The first pneumatic push rod is installed below the front end of the cutting table. The output end of the first pneumatic push rod penetrates and extends to the inside of the cutting table, and a first sliding table is installed. Above the first sliding table, a guide rail seat is installed. At the rear end of the guide rail seat, a second pneumatic push rod is installed. The output end of the second pneumatic push rod penetrates and extends to the inside of the guide rail seat, and a second sliding table is installed. On both sides above the second sliding table, pneumatic grippers are installed.

[0011] The first blowing seat is installed on one side of the workbench. Inside the front end of the guide rail seat, a second blowing seat is inclined. On the outer walls of the first blowing seat and the second blowing seat, a plurality of blowing holes are provided.

[0012] Preferably, inside both sides of the first sliding table, first guide posts are installed. Both ends of the first guide posts penetrate and extend to the inside of the cutting table and the positioning block respectively.

[0013] Preferably, inside both sides of the second sliding table, second guide posts are installed. Both ends of the second guide posts are fixedly connected to the inner walls at both ends of the guide rail seat respectively.

[0014] Preferably, the blanking mechanism includes a carrier table, a bracket, a hydraulic cylinder and a tool holder. The four corners at the lower end of the carrier table are connected to the cutting table through the bracket. The hydraulic cylinder is installed above the carrier table. The output end of the hydraulic cylinder penetrates and extends to the lower part of the carrier table, and a tool holder is installed. On the lower surface of the tool holder, a blade is installed.

[0015] Preferably, a cutting avoidance groove is provided on the upper surface of the cutting table.

[0016] Preferably, a material receiving box is provided on one side of the workbench.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] 1. In the present utility model, the pneumatic gripper is controlled by the pneumatic push rod to move to clamp the sound film material, and in cooperation with two groups of blowing seats arranged at a certain angle, the material can fall into the material receiving box, so as to realize automatic blanking, and solve the problem that in the process of using the existing hot pressing and forming device, after the sound film is hot pressed, manual blanking is required, and the efficiency is relatively low.

[0019] 2. By setting the blanking mechanism, since one end of the film material is wound around the winding roller during hot pressing, after hot pressing, the blanking mechanism can cut off the formed part of the film material, so as to facilitate subsequent blanking. Description of the Drawings

[0020] Figure 1 is the overall structural schematic diagram of the present utility model;

[0021] Figure 2 is the top view structural schematic diagram of the present utility model;

[0022] Figure 3 Structural schematic diagram of the blanking mechanism of the present utility model;

[0023] In the figure: 1, workbench; 2, positioning block; 3, cutting table; 4, blanking mechanism; 401, carrier table; 402, bracket; 403, hydraulic cylinder; 404, tool holder; 405, blade; 5, cutting avoidance groove; 6, first pneumatic push rod; 7, first sliding table; 8, first guide post; 9, guide rail seat; 10, second pneumatic push rod; 11, second sliding table; 12, pneumatic gripper; 13, second guide post; 14, first blowing seat; 15, second blowing seat; 16, blowing hole; 17, material receiving box. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0025] Please refer to Figures 1-3 , an embodiment provided by the present utility model: an air blowing blanking device for earphone diaphragm forming, including a workbench 1;

[0026] It further includes:

[0027] A positioning block 2, which is installed at the rear end above the workbench 1;

[0028] A cutting table 3, which is installed at the front end above the workbench 1, and a blanking mechanism 4 is installed above the cutting table 3;

[0029] A first pneumatic push rod 6, which is installed below the front end of the cutting table 3. The output end of the first pneumatic push rod 6 penetrates and extends to the inside of the cutting table 3, and a first sliding table 7 is installed. A guide rail seat 9 is installed above the first sliding table 7. A second pneumatic push rod 10 is installed at the rear end of the guide rail seat 9. The output end of the second pneumatic push rod 10 penetrates and extends to the inside of the guide rail seat 9, and a second sliding table 11 is installed. Pneumatic grippers 12 are installed on both sides above the second sliding table 11;

[0030] A first blowing seat 14, which is installed on one side of the workbench 1. A second blowing seat 15 is inclinedly arranged inside the front end of the guide rail seat 9. A plurality of blowing holes 16 are arranged on the outer walls of the first blowing seat 14 and the second blowing seat 15.

[0031] Please refer to Figure 1, on both sides of the first slide table 7, first guide posts 8 are installed inside. Both ends of the first guide posts 8 penetrate and extend into the inside of the cutting table 3 and the positioning block 2 respectively. On both sides of the second slide table 11, second guide posts 13 are installed inside. Both ends of the second guide posts 13 are fixedly connected to the inner walls at both ends of the guide rail base 9. The setting of the guide post structure can play an auxiliary guiding role during the movement of the slide table along with the pneumatic push rod, so as to improve the movement accuracy.

[0032] Please refer to Figure 1 and Figure 3 , the blanking mechanism 4 includes a carrier table 401, a bracket 402, a hydraulic cylinder 403 and a tool holder 404. The four corners at the lower end of the carrier table 401 are connected to the cutting table 3 through the bracket 402. The hydraulic cylinder 403 is installed above the carrier table 401. The output end of the hydraulic cylinder 403 penetrates and extends below the carrier table 401, and a tool holder 404 is installed. A blade 405 is installed on the lower surface of the tool holder 404. Since one end of the film material is wound around the winding roller during hot pressing, after hot pressing, the blanking mechanism 4 can cut off the formed part of the film material to facilitate blanking.

[0033] Please refer to Figure 1 , a cutting avoidance groove 5 is arranged on the upper surface of the cutting table 3. The setting of the cutting avoidance groove 5 can prevent the cutting table 3 from being damaged when the blanking mechanism 4 punches.

[0034] Please refer to Figure 1 , a material receiving box 17 is arranged on one side of the workbench 1. The hot-pressed sound film material can be blown into the material receiving box 17 under the action of the ejection angle formed by the first ejection seat 14 and the second ejection seat 15 to complete the automatic blanking work.

[0035] Working principle: When in use, the device is arranged on one side of the hot pressing and forming machine. After the sound film is hot pressed, the first pneumatic push rod 6 controls the contraction of the output end, so that the first slide table 7 moves towards the hot pressing and forming machine, driving the pneumatic gripper 12 on the second slide table 11 to approach the sound film material, using the pneumatic gripper 12 to grip one side of the sound film material. After that, the first pneumatic push rod 6 extends again, pulling the sound film material out for a certain distance, and cooperating with the punching of the blanking mechanism 4 to separate the sound film material from the film material wound around the winding roller. Then the second pneumatic push rod 10 extends, further driving the sound film material to move between the angles of the first ejection seat 14 and the second ejection seat 15. The first ejection seat 14 and the second ejection seat 15 are connected to an air pump through an air pipe. While the pneumatic gripper 12 releases the material, the blowing action of the first ejection seat 14 and the second ejection seat 15 controls the material to fall into the material receiving box 17 to realize automatic blanking.

[0036] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claimed rights.

Claims

1. An air blowing blanking device for forming an earphone sound membrane, comprising a workbench (1); Features: Also includes: A positioning block (2) mounted at the rear end above the workbench (1); A cutting table (3) is installed at the front end above the workbench (1), and a material cutting mechanism (4) is installed above the cutting table (3); A first pneumatic push rod (6) is installed below the front end of the cutting table (3); the output end of the first pneumatic push rod (6) penetrates and extends to the inner side of the cutting table (3), and is installed with a first slide table (7); a guide rail seat (9) is installed above the first slide table (7); a second pneumatic push rod (10) is installed at the rear end of the guide rail seat (9); the output end of the second pneumatic push rod (10) penetrates and extends to the inside of the guide rail seat (9), and is installed with a second slide table (11); pneumatic clamps (12) are installed on both sides above the second slide table (11); A first blowing seat (14) is installed on one side of the workbench (1), and a second blowing seat (15) is obliquely arranged inside the front end of the guide rail seat (9), and a plurality of blowing holes (16) are arranged on the outer walls of the first blowing seat (14) and the second blowing seat (15).

2. The air blowing blanking device for forming an earphone sound membrane according to claim 1, characterized in that: First guide columns (8) are installed inside both sides of the first slide table (7), and the two ends of the first guide columns (8) respectively penetrate and extend into the interior of the cutting table (3) and the positioning block (2).

3. The air blowing blanking device for forming an earphone sound membrane according to claim 1, characterized in that: Second guide columns (13) are installed inside both sides of the second slide (11), and the two ends of the second guide columns (13) are respectively fixedly connected to the inner walls of the two ends of the guide rail seat (9).

4. The air blowing blanking device for forming an earphone sound membrane according to claim 1, characterized in that: The material cutting mechanism (4) comprises a carrier (401), a bracket (402), a hydraulic cylinder (403) and a knife seat (404); the four corners of the lower end of the carrier (401) are connected to the cutting table (3) through the bracket (402); the hydraulic cylinder (403) is installed above the carrier (401); the output end of the hydraulic cylinder (403) passes through and extends to the bottom of the carrier (401) and is installed with the knife seat (404); the lower surface of the knife seat (404) is installed with a blade (405).

5. The air blowing blanking device for forming an earphone sound membrane according to claim 1, characterized in that: The upper surface of the cutting table (3) is provided with a cutting avoidance groove (5).

6. The air blowing blanking device for forming an earphone sound membrane according to claim 1, characterized in that: A material receiving box (17) is provided on one side of the workbench (1).

Citation Information

Patent Citations

  • Voice diaphragm hot-pressing forming machine

    CN209920514U