Die set convenient for discharging
By designing a pneumatic unloading system in the mold frame, using support columns, unloading blocks and pneumatic systems, the problems of the existing mold frame being easily damaged and the mold being stuck during unloading are solved, and safe and convenient mold unloading is achieved.
Patent Information
- Application Number
- CN202422106048.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-29
AI Technical Summary
When unloading existing mold frames, the molding mold may be difficult to push from the top of the mold frame due to its tight fit and smooth surface, and may even be damaged, which has limitations.
A mold frame is designed including a base plate, a mounting groove, a lower mold frame and a discharge assembly. Automatic unloading of the forming mold is achieved by providing support columns and unloading blocks in the discharge groove, and using support springs and pneumatic systems.
It effectively avoids the risk of mold damage during manual unloading, and solves the problem that mold clamping molds are not easy to be removed, achieving a convenient and safe unloading process.
Smart Images

Figure CN222970965U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die sets, in particular to a die set convenient for unloading workpieces. Background Technique
[0002] A die set is the support of a mold. For example, the part on a die-casting machine that combines and fixes each part of the mold according to certain rules and positions and enables the mold to be installed on the die-casting machine for work is called a die set, which is composed of a pushing mechanism, a guiding mechanism, a pre-resetting mechanism, die feet pads, and a base plate.
[0003] Chinese Patent Application No.: 201922475061.4 proposed "a die set convenient for unloading workpieces". It avoids workpieces sticking to the punch through the elastic force of a unloading spring, and then a hydraulic cylinder pushes a push plate to push the formed mold out of the die set. However, it has certain deficiencies. When unloading, it usually pushes the formed mold out from the top of the die set. Since some formed molds are closely attached and their surfaces are too smooth, applying a lateral external force from the top of the die set cannot take out the formed mold, and even may cause damage to the mold, having certain limitations. Content of the Utility Model
[0004] The purpose of this application is to provide a die set convenient for unloading workpieces to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, this application provides the following technical solution: A die set convenient for unloading workpieces, including a bottom plate. Support legs adapted to the bottom plate are welded to the outer periphery of the bottom of the bottom plate. An installation groove is opened in the middle of the outer wall of the top of the bottom plate. A lower die set is installed on the inner wall of the installation groove. The lower die set is adapted to the installation groove. A unloading component is arranged inside the lower die set. The unloading component is adapted to the lower die set. The unloading component includes unloading grooves opened on both sides inside the lower die set. Support columns are arranged on the inner wall of the bottom of the unloading grooves. A unloading block is arranged on the top of the support columns. The bottom of the unloading block contacts but is not connected to the top of the support columns. A support spring is sleeved outside the support columns. The top of the support spring is welded to the top of the unloading block. The support spring is adapted to the support columns. The initial length of the support spring is the same as the height of the support columns. A conveying pipe penetrating the lower die set is arranged at the bottom of the unloading groove.
[0006] Preferably, the end of the conveying pipe is connected to an air inlet pipe. A connecting groove is rotatably installed on the side of the air inlet pipe close to the conveying pipe. The connecting groove is rotatably connected to the conveying pipe. A sealing gasket adapted to the connecting groove is arranged on the inner wall of the connecting groove. The diameter of the connecting groove is larger than the diameters of the conveying pipe and the air inlet pipe. The air inlet pipe is in an "L" shape structure. An air extraction pump is installed on the air inlet pipe.
[0007] Preferably, an exhaust pipe is provided on the outer wall of the intake pipe. The exhaust pipe is adapted to the intake pipe and is located between the air extraction pump and the connection groove. A control valve is installed on the outer wall of the exhaust pipe. A power supply battery is installed on the top of the bottom plate. The air extraction pump is connected to the power supply battery through a wire.
[0008] Preferably, one end of the outer wall of the top of the bottom plate is welded with a mounting bracket. The mounting bracket is in an "L" shape. An electric telescopic rod is installed on the outer wall of the bottom of the mounting bracket. The end of the electric telescopic rod is connected with a mounting disc. The mounting disc is installed with an upper die holder through bolts. The upper die holder is adapted to the lower die holder.
[0009] Preferably, limiting grooves are provided at both ends of the outer wall of the top of the bottom plate. A control block is slidably installed on the inner wall of the limiting groove. The control block is adapted to the limiting groove. A limiting pin leading to the installation groove is provided on the outer wall of the control block. The limiting pin is adapted to the control block. A fixing spring is installed on the inner wall of the limiting groove. The fixing spring is connected with the control block. Limiting holes adapted to the limiting pins are provided on both sides of the lower die holder.
[0010] Preferably, fixing holes are provided on the outer wall of the top of the bottom plate and the outer wall of the control block. A fixing pin is inserted into the inner wall of the fixing hole. The length of the fixing pin is greater than the thickness of the control block.
[0011] In summary, the technical effects and advantages of the present utility model are as follows:
[0012] 1. In the present utility model, after the mold forming work is completed, air is inflated into the discharging groove through the intake pipe. As the gas in the discharging groove increases, the discharging block is gradually lifted, thereby lifting the material inside the lower die holder, facilitating the discharging of the lower die holder. After the discharging is completed, the exhaust pipe discharges the air inside the discharging groove, and the supporting spring gradually returns to its original state to pull the discharging block back to its original position. The supporting column prevents the discharging block from falling into the discharging groove. Compared with the traditional device, the formed mold can be pushed out of the lower die holder, preventing damage to the formed mold during manual discharging and avoiding the problem that the formed mold is stuck and difficult to take out.
[0013] 2. In the present utility model, when installing the lower die holder, the lower die holder is placed in the installation groove, and then the fixing pin is taken out. At this time, the control block advances under the elastic force of the fixing spring, and the limiting pin is inserted into the limiting hole of the lower die holder to fix the lower die holder, facilitating the installation and disassembly of the lower die holder. Description of the Drawings
[0014] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0015] Figure 1 Schematic diagram of the main body appearance structure in the embodiment of the present application;
[0016] Figure 2 Schematic diagram of the structure of the unloading component in the embodiment of the present application;
[0017] Figure 3 Schematic diagram of the top structure of the bottom plate in the embodiment of the present application;
[0018] Figure 4 Schematic diagram of the structure of the limiting groove in the embodiment of the present application.
[0019] In the figure: 1, bottom plate; 2, installation groove; 3, lower die holder; 4, unloading groove; 5, support column; 6, unloading block; 7, support spring; 8, conveying pipe; 9, intake pipe; 10, exhaust pipe; 11, mounting bracket; 12, electric telescopic rod; 13, upper die holder; 14, limiting groove; 15, control block; 16, limiting pin; 17, fixing spring; 18, fixing hole; 19, fixing pin. Specific embodiments
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
[0021] Embodiment: Refer to Figures 1-4A mold base facilitating unloading is shown, which includes a bottom plate 1. Support legs adapted to it are welded to the outer periphery of the bottom wall of the bottom plate 1. An installation groove 2 is formed in the middle position of the top outer wall of the bottom plate 1. A lower mold base 3 is installed on the inner wall of the installation groove 2, and the lower mold base 3 is adapted to the installation groove 2. A unloading component is arranged inside the lower mold base 3, and the unloading component is adapted to the lower mold base 3. The unloading component includes unloading grooves 4 formed on both sides inside the lower mold base 3. Support columns 5 are arranged on the bottom inner wall of the unloading grooves 4. A unloading block 6 is arranged on the top of the support columns 5. The bottom of the unloading block 6 contacts but is not connected to the top of the support columns 5. A support spring 7 is sleeved outside the support columns 5. The top of the support spring 7 is welded to the top of the unloading block 6. The support spring 7 is adapted to the support columns 5. The initial length of the support spring 7 is the same as the height of the support columns 5. A conveying pipe 8 penetrating the lower mold base 3 is arranged at the bottom of the unloading groove 4. The end of the conveying pipe 8 is connected to an air inlet pipe 9. A connecting groove is rotatably installed on the side of the air inlet pipe 9 close to the conveying pipe 8, and the connecting groove is rotatably connected to the conveying pipe 8. A sealing gasket adapted to it is arranged on the inner wall of the connecting groove. The diameter of the connecting groove is larger than the diameters of the conveying pipe 8 and the air inlet pipe 9. The air inlet pipe 9 is of an "L" - shaped structure. An air extraction pump is installed on the air inlet pipe 9. An exhaust pipe 10 is arranged on the outer wall of the air inlet pipe 9, and the exhaust pipe 10 is adapted to the air inlet pipe 9. The exhaust pipe 10 is located between the air extraction pump and the connecting groove. A control valve is installed on the outer wall of the exhaust pipe 10. A power supply battery is installed on the top of the bottom plate 1. The air extraction pump is connected to the power supply battery through a wire. An installation frame 11 is welded to one end of the top outer wall of the bottom plate 1. The installation frame 11 is of an "L" - shaped structure. An electric telescopic rod 12 is installed on the bottom outer wall of the installation frame 11. The end of the electric telescopic rod 12 is connected to an installation disc. An upper mold base 13 is installed on the installation disc through bolts, and the upper mold base 13 is adapted to the lower mold base 3.
[0022] With the above - mentioned structure: During operation, the lower mold base 3 is fixed in the installation groove 2, and then the upper mold base 13 is connected to the installation disc. After the mold forming work is completed, the upper mold base 13 rises. At this time, air is inflated into the unloading groove 4 through the air inlet pipe 9. As the gas in the unloading groove 4 increases, the unloading block 6 is gradually pushed up, thus pushing up the materials inside the lower mold base 3, facilitating the unloading of the lower mold base 3. After unloading, the air extraction pump is turned off, and the air inside the unloading groove 4 is discharged through the exhaust pipe 10. As the air is discharged, the support spring 7 gradually returns to its original state and pulls the unloading block 6 back to its original position. The support columns 5 support the unloading block 6 to prevent the unloading block 6 from falling into the unloading groove 4. Compared with traditional devices, it can push the formed mold out of the lower mold base 3, preventing damage to the formed mold during manual unloading and avoiding the problem that the formed mold is stuck and difficult to take out.
[0023] Such as Figure 4As shown in the figure, limiting grooves 14 are opened at both ends of the outer wall of the top of the bottom plate 1. A control block 15 is slidably installed on the inner wall of the limiting groove 14. The control block 15 is adapted to the limiting groove 14. A limiting pin 16 leading to the installation groove 2 is arranged on the outer wall of the control block 15. The limiting pin 16 is adapted to the control block 15. A fixing spring 17 is installed on the inner wall of the limiting groove 14. The fixing spring 17 is connected to the control block 15. Limiting holes adapted to the limiting pins 16 are opened on both sides of the lower die holder 3. Fixing holes 18 are opened on the outer wall of the top of the bottom plate 1 and on the outer wall of the control block 15. A fixing pin 19 is inserted into the inner wall of the fixing hole 18. The length of the fixing pin 19 is greater than the thickness of the control block 15. When installing the lower die holder 3, the lower die holder 3 is placed into the installation groove 2, and then the fixing pin 19 is taken out. At this time, the control block 15 advances under the elastic force of the fixing spring 17, and the limiting pin 16 is inserted into the limiting hole of the lower die holder 3 to fix the lower die holder 3, which is convenient for the installation and disassembly of the lower die holder 3.
[0024] The working principle of this utility model:
[0025] During work, the lower die holder 3 is fixed in the installation groove 2, and then the upper die holder 13 is connected to the installation disc. After the die forming work is completed, the upper die holder 13 rises. At this time, air is inflated into the discharge groove 4 through the air inlet pipe 9. As the gas in the discharge groove 4 increases, the discharge block 6 is gradually pushed up, thereby pushing up the material inside the lower die holder 3, which is convenient for discharging the lower die holder 3. After discharging is completed, the air pump is turned off, and the air inside the discharge groove 4 is discharged through the exhaust pipe 10. As the air is discharged, the support spring 7 gradually returns to its original state and pulls the discharge block 6 back to its original position. The support column 5 supports the discharge block 6 to prevent the discharge block 6 from falling into the discharge groove 4. Compared with the traditional device, it can push the formed die out of the lower die holder 3, prevent damage to the formed die during manual discharging, and avoid the problem that the formed die is stuck and not easy to take out;
[0026] When installing the lower die holder 3, the lower die holder 3 is placed into the installation groove 2, and then the fixing pin 19 is taken out. At this time, the control block 15 advances under the elastic force of the fixing spring 17, and the limiting pin 16 is inserted into the limiting hole of the lower die holder 3 to fix the lower die holder 3, which is convenient for the installation and disassembly of the lower die holder 3.
[0027] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A mold frame for easy unloading, comprising a bottom plate (1), characterized in that: The bottom outer wall of the bottom plate (1) is welded with supporting legs that match it. The middle position of the top outer wall of the bottom plate (1) is provided with a mounting groove (2). The inner wall of the mounting groove (2) is provided with a lower mold frame (3). The lower mold frame (3) is matched with the mounting groove (2). A discharge assembly is arranged inside the lower mold frame (3). The discharge assembly is matched with the lower mold frame (3). The discharge assembly includes a discharge trough (4) arranged on both sides of the lower mold frame (3). The inner wall at the bottom of the discharge trough (4) is provided with A support column (5), wherein a discharge block (6) is arranged at the top of the support column (5), wherein the bottom of the discharge block (6) is in contact with but not connected to the top of the support column (5), wherein a support spring (7) is sleeved on the outside of the support column (5), wherein the top of the support spring (7) is welded to the top of the discharge block (6), wherein the support spring (7) is adapted to the support column (5), wherein the initial length of the support spring (7) is the same as the height of the support column (5), and a conveying pipe (8) penetrating the lower mold frame (3) is arranged at the bottom of the discharge trough (4).
2. A mold frame for easy unloading according to claim 1, characterized in that: The end of the delivery pipe (8) is connected to an air intake pipe (9), a connection groove is rotatably mounted on a side of the air intake pipe (9) close to the delivery pipe (8), the connection groove is rotatably connected to the delivery pipe (8), a sealing gasket matching the connection groove is arranged on the inner wall of the connection groove, the diameter of the connection groove is larger than the diameters of the delivery pipe (8) and the air intake pipe (9), the air intake pipe (9) is an "L"-shaped structure, and an air pump is installed on the air intake pipe (9).
3. A mold frame for easy unloading according to claim 2, characterized in that: An exhaust pipe (10) is arranged on the outer wall of the air intake pipe (9), the exhaust pipe (10) is matched with the air intake pipe (9), the exhaust pipe (10) is located between the air extraction pump and the connecting groove, a control valve is installed on the outer wall of the exhaust pipe (10), a power supply battery is installed on the top of the base plate (1), and the air extraction pump is connected to the power supply battery via a wire.
4. A mold frame for easy unloading according to claim 1, characterized in that: A mounting frame (11) is welded to one end of the top outer wall of the base plate (1), and the mounting frame (11) is an "L"-shaped structure. An electric telescopic rod (12) is mounted on the bottom outer wall of the mounting frame (11), and a mounting plate is connected to the end of the electric telescopic rod (12). An upper mold frame (13) is mounted on the mounting plate via bolts, and the upper mold frame (13) is compatible with the lower mold frame (3).
5. A mold frame for easy unloading according to claim 1, characterized in that: Both ends of the top outer wall of the bottom plate (1) are provided with limit grooves (14); a control block (15) is slidably mounted on the inner wall of the limit groove (14); the control block (15) is matched with the limit groove (14); a limit pin (16) passing through the mounting groove (2) is arranged on the outer wall of the control block (15); the limit pin (16) is matched with the control block (15); a fixing spring (17) is installed on the inner wall of the limit groove (14); the fixing spring (17) is connected to the control block (15); and both sides of the lower mold frame (3) are provided with limit holes matched with the limit pin (16).
6. A mold frame for easy unloading according to claim 5, characterized in that: The top outer wall of the bottom plate (1) and the outer wall of the control block (15) are both provided with fixing holes (18), the inner wall of the fixing hole (18) is plugged with a fixing pin (19), and the length of the fixing pin (19) is greater than the thickness of the control block (15).
Citation Information
Patent Citations
Die frame convenient for unloading
CN211489575U