Shot separator for lifting hook type shot blasting machine
By designing the cooperation between the fan blade and the filter in the shot blasting cleaning machine, and combining the cam to make the filter in a shaking state, the problems of steel ball accumulation and filter clogging are solved, and the separation efficiency is improved.
Patent Information
- Application Number
- CN202421675719.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing shot blasting cleaning machines are prone to accumulation when the steel balls enter the separator. Too much debris in the filter screen leads to a large amount of screening, which easily causes the filter screen to be blocked and affects the separation efficiency.
A hook shot blasting cleaning machine ball separator is designed. The combination of fan blades and filters is used to blow out light debris through the rotation of fan blades, and the filters are shaken through the cam, preventing steel balls and waste from accumulating, and reducing the amount of filters.
It effectively reduces the screening amount of the filter, prevents blockage, improves the screening efficiency, and realizes the effective separation of steel balls and waste materials.
Smart Images

Figure CN222971920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot blasting machines, and particularly relates to a shot material separator for a hook type shot blasting machine. Background Art
[0002] A hook type shot blasting machine suspends metal parts inside the equipment through a hook, and then inside the machine, the metal surface is cleaned by a high-speed rotating shot blasting ejector. The steel shots or other abrasive substances in the shot blasting ejector will impact the metal surface at high speed, washing away the dirt and oxides on its surface, thus completing the cleaning process.
[0003] When the steel shots after shot blasting in the existing shot blasting machine enter the separator, they are prone to accumulate in one place and are not easy to disperse. At the same time, the steel shots and sundries enter the separator for screening, causing the filter screen to screen too many sundries at the same time. The screening amount of the filter screen is large, which easily causes the filter screen to become blocked and affects the separation efficiency. Content of the Utility Model
[0004] For this reason, the utility model provides a shot material separator for a hook type shot blasting machine. Through the cooperation of a fan blade and a filter screen, it solves the problems that when the steel shots enter the separator, they are prone to accumulate in one place, and at the same time, the filter screen screens too many sundries, the screening amount of the filter screen is large, and it is easy to cause the filter screen to become blocked.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A shot material separator for a hook type shot blasting machine, including a separation box. A feeding port is fixedly arranged at the top of the separation box. A waste material port and a steel shot port are respectively arranged outside the separation box. A protective cover is fixedly arranged inside the separation box. A cross-shaped support is fixedly arranged inside the protective cover. A transmission shaft is inserted inside the cross-shaped support. A fan blade is fixedly arranged outside the transmission shaft. An isolation cover is fixedly arranged on one side of the protective cover. The top of the isolation cover is fixedly connected to the top of the separation box. A ventilation net is fixedly arranged inside the isolation cover. A waste material falling plate is fixedly arranged at the bottom of the isolation cover. A filter screen is arranged at the bottom of the waste material falling plate. Rotating shafts are fixedly arranged on both sides of the filter screen. A connecting shaft and a steel shot falling plate are arranged at the bottom of the filter screen. Two cams are fixedly sleeved outside the connecting shaft. A driving assembly is sleeved outside the transmission shaft and the connecting shaft.
[0006] Preferably, the driving assembly includes two synchronous pulleys, which are respectively fixedly sleeved outside the transmission shaft and the connecting shaft. A synchronous belt is sleeved outside the two synchronous pulleys, and the two synchronous pulleys are driven and connected through the synchronous belt.
[0007] Preferably, the waste material falling plate is fixedly arranged inside the separation box, and one side of the waste material falling plate penetrates through the waste material port and extends outside the waste material port.
[0008] Preferably, the two rotating shafts are respectively connected to the two side walls of the separation box through bearings.
[0009] Preferably, there is a motor inside the protective cover. The motor is fixedly connected to one side wall of the separation box, and the output end of the motor is fixedly connected to one end of the transmission shaft.
[0010] Preferably, the transmission shaft passes through the cross bracket and is connected to the cross bracket through a bearing.
[0011] Preferably, an obstacle avoidance groove is provided at the connection between the protective cover and the waste material dropping plate, and the synchronous belt passes through the obstacle avoidance groove.
[0012] Preferably, both ends of the connecting shaft are respectively connected to the two side walls of the separation box through bearings.
[0013] Preferably, the steel shot dropping plate passes through the steel shot opening and is fixedly connected to the steel shot opening.
[0014] The embodiments of the present utility model have the following advantages:
[0015] 1. The rotation of the fan blades is driven by the transmission shaft. The rotation of the fan blades causes air to blow into the isolation cover through the ventilation net, blowing out the light impurities in the steel shots and waste from the isolation cover, and causing the light impurities to slide out of the separation box through the inclined surface of the waste material dropping plate from the waste outlet. After preliminary cleaning, the steel shots and waste fall on top of the filter screen, achieving the purpose of reducing the screening amount of the filter screen, and thus preventing the filter screen from being blocked due to a large screening amount during screening;
[0016] 2. The rotation of the cam causes the filter screen to be in a jitter state, shaking off the steel shots and waste on top of the filter screen, preventing the steel shots and waste from accumulating on top of the filter screen, facilitating the spreading of the steel shots and waste on top of the filter screen for screening, improving the screening effect. At the same time, after the waste is screened by the filter screen, it falls to the bottom of the separation box. The steel shots slide down to the steel shot dropping plate through the inclined surface and jitter of the filter screen, and slide out of the separation box through the inclined surface of the steel shot dropping plate from the steel shot opening, achieving the purpose of separating the steel shots and waste. Description of the Drawings
[0017] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only exemplary, and for those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.
[0018] The structures, ratios, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those who are familiar with this technology to understand and read, and are not used to limit the conditions for the implementation of the present utility model. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed by the present utility model.
[0019] Figure 1 It is a schematic diagram of the overall structure provided by the present utility model;
[0020] Figure 2 It is a front view partial sectional three-dimensional view provided by the present utility model;
[0021] Figure 3 It is a right view partial sectional three-dimensional view provided by the present utility model;
[0022] Figure 4 It is a connection relationship diagram at the driving component provided by the present utility model.
[0023] In the figure: 1 separation box, 2 feeding port, 3 waste material port, 4 steel shot port, 5 protective cover, 6 cross support, 7 isolation cover, 8 ventilation net, 9 waste material dropping plate, 10 filter screen, 11 rotating shaft, 12 motor, 13 transmission shaft, 14 fan blade, 15 synchronous pulley, 16 synchronous belt, 17 connecting shaft, 18 cam, 19 steel shot dropping plate. Specific embodiments
[0024] The following specific embodiments illustrate the implementation manners of the present utility model. Those who are familiar with this technology can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
[0025] Refer to the attached Figure 1 - attached Figure 4, a shot material separator for a hook type shot blasting cleaning machine provided by the utility model, includes a separation box 1. A feeding port 2 is fixedly arranged at the top of the separation box 1. A waste port 3 and a steel shot port 4 are respectively arranged outside the separation box 1. A protective cover 5 is fixedly arranged inside the separation box 1. A cross support 6 is fixedly arranged inside the protective cover 5. A transmission shaft 13 is inserted inside the cross support 6. A fan blade 14 is fixedly arranged outside the transmission shaft 13. An isolation cover 7 is fixedly arranged on one side of the protective cover 5. The top of the isolation cover 7 is fixedly connected with the top of the separation box 1. A ventilation net 8 is fixedly arranged inside the isolation cover 7. A waste material falling plate 9 is fixedly arranged at the bottom of the isolation cover 7. A filter screen 10 is arranged at the bottom of the waste material falling plate 9. Shafts 11 are fixedly arranged on both sides of the filter screen 10. A connecting shaft 17 and a steel shot falling plate 19 are arranged at the bottom of the filter screen 10. Two cams 18 are fixedly sleeved outside the connecting shaft 17. A driving component is sleeved outside the transmission shaft 13 and the connecting shaft 17;
[0026] In this implementation scheme, in order to achieve the purpose of preliminarily cleaning the waste before screening the steel shot and waste, reducing the screening amount of the filter screen, and at the same time preventing the steel shot and waste from accumulating on the filter screen and being inconvenient to spread out, the fan blade 14 rotates to make the air blow into the isolation cover 7 through the ventilation net 8, blowing out the light impurities in the steel shot and waste outside the isolation cover 7, and making the light impurities slide out of the separation box 1 through the inclined surface of the waste material falling plate 9 from the waste port 3. The steel shot and waste after preliminary cleaning fall on the top of the filter screen 10, achieving the purpose of reducing the screening amount of the filter screen 10, and further preventing the filter screen 10 from being blocked due to a large screening amount during screening. The cam 18 rotates to make the filter screen 10 in a vibrating state, shaking the steel shot and waste falling on the top of the filter screen 10, preventing the steel shot and waste from accumulating on the top of the filter screen 10, facilitating the steel shot and waste to spread out on the top of the filter screen 10 for screening, and improving the screening effect;
[0027] Among them, in order to achieve the purpose of the fan blade 14 and the cam 18 rotating simultaneously, the following technical scheme is adopted in this device: The driving component includes two synchronous pulleys 15. The two synchronous pulleys 15 are respectively fixedly sleeved outside the transmission shaft 13 and the connecting shaft 17. A synchronous belt 16 is sleeved outside the two synchronous pulleys 15. The two synchronous pulleys 15 are drivingly connected through the synchronous belt 16. An avoidance groove is opened at the connection between the protective cover 5 and the waste material falling plate 9. The synchronous belt 16 passes through the avoidance groove. A motor 12 is arranged inside the protective cover 5. The motor 12 is fixedly connected with one side wall of the separation box 1. The output end of the motor 12 is fixedly connected with one end of the transmission shaft 13. The transmission shaft 13 passes through the cross support 6 and is connected with the cross support 6 through a bearing. Both ends of the connecting shaft 17 are connected with both side walls of the separation box 1 through bearings. The motor 12 is started. The motor 12 rotates to drive the transmission shaft 13 to rotate. The rotation of the transmission shaft 13 makes the connecting shaft 17 rotate through the cooperation of the synchronous pulley 15 and the synchronous belt 16. The rotation of the connecting shaft 17 drives the cam 18 to rotate;
[0028] Among them, in order to achieve the purpose of facilitating the separate discharge of steel shots and waste materials, the present device adopts the following technical solution: The waste material blanking plate 9 is fixedly arranged inside the separation box 1. One side of the waste material blanking plate 9 penetrates through the waste material opening 3 and extends outside the waste material opening 3. The steel shot blanking plate 19 penetrates through the steel shot opening 4 and is fixedly connected to the steel shot opening 4. The fan blade 14 rotates to blow air through the ventilation net 8 into the inside of the isolation cover 7, blowing out the light impurities in the steel shots and waste materials outside the isolation cover 7, and enabling the light impurities to slide out of the separation box 1 through the inclined surface of the waste material blanking plate 9 from the waste material opening 3. After preliminary cleaning, the steel shots and waste materials fall on the top of the filter screen 10 and are screened through the filter screen 10. The waste materials fall to the bottom of the separation box 1 after being screened by the filter screen 10. The steel shots slide onto the steel shot blanking plate 19 through the inclined surface and jitter of the filter screen 10 raised by the filter screen 10, and slide out of the separation box 1 through the inclined surface of the steel shot blanking plate 19 through the steel shot opening 4, achieving the purpose of separating the steel shots and waste materials;
[0029] Among them, in order to achieve the purpose of preventing the filter screen 10 from falling when jittering, the present device adopts the following technical solution: The two rotating shafts 11 are respectively connected to the two side walls of the separation box 1 through bearings. The filter screen 10 is connected to the bearings of the separation box 1 through the rotating shafts 11, enabling the filter screen 10 to be lifted and move through the rotating shafts 11 when jittering, so that the filter screen 10 is lifted at a certain angle, facilitating the steel shots on the top of the filter screen 10 to slide onto the steel shot blanking plate 19.
[0030] The usage process of the present utility model is as follows: When using the present utility model, the device is connected to a hook type shot blasting cleaning machine, so that the waste and steel shots after shot blasting can enter the inside of the separation box 1 through the feeding port 2. The motor 12 is connected to an external power source. When it is necessary to separate the steel shots and the waste, the waste and the steel shots enter the isolation cover 7 inside the separation box 1 through the feeding port 2. At the same time, the motor 12 is started. The rotation of the motor 12 causes the fan blade 14 to rotate through the transmission shaft 13. The rotation of the fan blade 14 causes the air to blow into the isolation cover 7 through the ventilation net 8, blowing out the light impurities in the steel shots and the waste outside the isolation cover 7, and causing the light impurities to slide out of the separation box 1 through the inclined surface of the waste blanking plate 9 from the waste outlet 3. The steel shots and the waste after preliminary cleaning fall on the top of the filter screen 10, achieving the purpose of reducing the screening amount of the filter screen 10, thereby preventing the filter screen 10 from being blocked due to a large screening amount during screening. At the same time, when the transmission shaft 13 rotates, the connection shaft 17 is caused to rotate through the cooperation of the synchronous pulley 15 and the synchronous belt 16. The rotation of the connection shaft 17 causes the filter screen 10 to be in a shaking state through the cam 18, shaking off the steel shots and the waste falling on the top of the filter screen 10, preventing the steel shots and the waste from accumulating on the top of the filter screen 10, facilitating the spreading of the steel shots and the waste on the top of the filter screen 10 for screening, and improving the screening effect. At the same time, after the waste is screened by the filter screen 10, it falls to the bottom of the separation box 1. The steel shots slide onto the steel shot blanking plate 19 through the inclined surface and shaking of the filter screen 10, and slide out of the separation box 1 through the inclined surface of the steel shot blanking plate 19 from the steel shot outlet 4, achieving the purpose of separating the steel shots and the waste.
[0031] The above is only the preferred embodiment of the present utility model. Any person skilled in the art may modify the present utility model by using the technical solutions described above or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present utility model falls within the scope of protection required by the present utility model.
Claims
1. A shot separator for a hook-type shot blasting machine, comprising a separation box (1), characterized in that: The top of the separation box (1) is fixedly provided with a feed inlet (2); the outside of the separation box (1) is respectively provided with a waste material inlet (3) and a steel shot inlet (4); the inside of the separation box (1) is fixedly provided with a protective cover (5); the inside of the protective cover (5) is fixedly provided with a cross bracket (6); a transmission shaft (13) is inserted into the inside of the cross bracket (6); a fan blade (14) is fixedly provided on the outside of the transmission shaft (13); an isolation cover (7) is fixedly provided on one side of the protective cover (5); the top of the isolation cover (7) is connected to the separation box (1). The top is fixedly connected, a ventilation net (8) is fixedly arranged inside the isolation cover (7), a waste material drop plate (9) is fixedly arranged at the bottom of the isolation cover (7), a filter screen (10) is arranged at the bottom of the waste material drop plate (9), rotating shafts (11) are fixedly arranged on both sides of the filter screen (10), a connecting shaft (17) and a steel shot drop plate (19) are arranged at the bottom of the filter screen (10), two cams (18) are fixedly sleeved outside the connecting shaft (17), and a driving assembly is sleeved outside the transmission shaft (13) and the connecting shaft (17).
2. The shot separator for a hook-type shot blasting machine according to claim 1, characterized in that: The driving assembly comprises two synchronous wheels (15), the two synchronous wheels (15) are respectively fixedly sleeved on the outside of the transmission shaft (13) and the connecting shaft (17), the two synchronous wheels (15) are sleeved on the outside with a synchronous belt (16), and the two synchronous wheels (15) are driven and connected via the synchronous belt (16).
3. The shot separator for a hook-type shot blasting machine according to claim 1, characterized in that: The waste material dropping plate (9) is fixedly arranged inside the separation box (1), and one side of the waste material dropping plate (9) passes through the waste material opening (3) and extends out of the waste material opening (3).
4. The shot separator for a hook-type shot blasting machine according to claim 1, characterized in that: The two rotating shafts (11) are respectively connected to the two side walls of the separation box (1) via bearings.
5. The shot separator for a hook-type shot blasting machine according to claim 1, characterized in that: A motor (12) is provided inside the protective cover (5); the motor (12) is fixedly connected to a side wall of the separation box (1); and the output end of the motor (12) is fixedly connected to one end of a transmission shaft (13).
6. The shot separator for a hook-type shot blasting machine according to claim 1, characterized in that: The transmission shaft (13) passes through the cross bracket (6) and is connected to the cross bracket (6) via a bearing.
7. The shot separator for a hook-type shot blasting machine according to claim 2, characterized in that: An obstacle avoidance groove is provided at the connection between the protective cover (5) and the waste material blanking plate (9), and the synchronous belt (16) passes through the obstacle avoidance groove.
8. The shot separator for a hook-type shot blasting machine according to claim 1, characterized in that: The two ends of the connecting shaft (17) are respectively connected to the two side walls of the separation box (1) via bearings.
9. The shot separator for a hook-type shot blasting machine according to claim 1, characterized in that: The steel shot blanking plate (19) passes through the steel shot opening (4) and is fixedly connected to the steel shot opening (4).
Citation Information
Cited By
A shot separator for a hook-type shot blasting machine
CN224657379U