Machining device suitable for special-shaped steel component

By designing a processing device including adsorption components and positioning components, the problems of clamping difficulties and low processing efficiency caused by uneven surface surfaces in the processing of special-shaped steel components are solved, and stable clamping and efficient processing of special-shaped steel components are achieved.

CN222971990UActive Publication Date: 2025-06-13LINYI PENGJIAN YUANFENG HANGXIAO STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202422014542.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-13
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

During the processing of special-shaped steel components, due to the uneven surface of their surface, multiple sets of fixtures are required for stable clamping, resulting in serious surface occlusion, limited processing position, and affecting efficiency.

Method used

A processing device including adsorption assembly and positioning assembly is designed. The suction cup driven by a vacuum pump and a clamp driven by an electric push rod is realized to achieve stable clamping and horizontal placement of the special-shaped steel components, ensuring no obstruction on the surroundings and tops, making it convenient for multi-point processing.

Benefits of technology

The device can effectively and stably clamp the special-shaped steel components, ensure that they are in a horizontal state during processing, reduce the number of position adjustments, improve processing efficiency, and improve the stability of the use of suction cups through rubber pads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a machining device suitable for a special-shaped steel member, and relates to the technical field of steel member machining. The adsorption assembly is fixedly connected to the top of the bottom plate, the adsorption assembly comprises a vacuum pump, the output end of the vacuum pump is fixedly connected with a connecting pipe, and the end face of the connecting pipe is fixedly connected with a communicating pipe. According to the special-shaped steel component clamping device, when the special-shaped steel component is machined, the special-shaped steel component can be stably clamped and fixed to the horizontal position to be machined through matched use of the adsorption assembly and the positioning assembly, the special-shaped steel component is clamped and fixed through the suction cups by means of negative pressure, and the whole special-shaped steel component can be placed in the horizontal state to be clamped; and meanwhile, the periphery and the top of the special-shaped steel component are not shielded, multiple positions of the special-shaped steel component can be conveniently machined, the positions do not need to be adjusted many times, machining operation of the special-shaped steel component is convenient and fast, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel member processing, in particular to a processing device suitable for special-shaped steel members. Background Art

[0002] Steel structures are structures composed of steel materials and are one of the main building structure types.

[0003] In the prior art, when processing special-shaped steel members, due to the relatively complex uneven surface of the special-shaped steel members, when clamping and fixing the special-shaped steel members, multiple sets of clamps need to be used for stable clamping at the outer side position of the special-shaped steel members. This fixing method will cause more occlusion on the surface of the special-shaped steel members, and the processing position is greatly limited, resulting in repeated position adjustment during processing and affecting the processing efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that in the prior art, when processing special-shaped steel members, due to the relatively complex uneven surface of the special-shaped steel members, when clamping and fixing the special-shaped steel members, multiple sets of clamps need to be used for stable clamping at the outer side position of the special-shaped steel members. This fixing method will cause more occlusion on the surface of the special-shaped steel members, and the processing position is greatly limited, resulting in repeated position adjustment during processing and affecting the processing efficiency, and to propose a processing device suitable for special-shaped steel members.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A processing device suitable for special-shaped steel members, including: a bottom plate; an adsorption component, the adsorption component is fixedly connected to the top of the bottom plate, the adsorption component includes a vacuum pump, the output end of the vacuum pump is fixedly connected with a connecting pipe, the end face of the connecting pipe is fixedly connected with a communicating pipe, a plurality of hoses are fixedly connected to the outer surface of the communicating pipe at equal intervals, the end face of the hose is fixedly connected with a fixed pipe, and a suction cup is fixedly connected to the upper end face of the fixed pipe; a positioning component, the number of the positioning components is set to be multiple, and the multiple positioning components are fixedly connected to the top of the bottom plate at equal intervals, and the positioning component includes a connecting seat, and a moving seat is arranged inside the connecting seat.

[0006] Preferably, a plurality of support rods are fixedly connected to the top of the bottom plate, and a processing frame is fixedly connected between the upper end faces of the plurality of support rods.

[0007] Preferably, the outer cross-section of the moving seat is smaller than the inner cross-section of the connecting seat, and a support plate is fixedly connected to the top of the moving seat.

[0008] Preferably, the plurality of support plates are respectively fixedly connected to the plurality of fixed pipes, and a rubber ring is arranged on the top of the suction cup.

[0009] Preferably, a plug rod is slidably connected through the outer surface of the connecting seat, and a clamping plate is fixedly connected to the end surface of the plug rod.

[0010] Preferably, the clamping plate is located inside the connecting seat, the clamping plate is matched with the moving seat, and a rubber pad is arranged on the outer surface of the clamping plate.

[0011] Preferably, a fixing frame is fixedly connected to the top of the bottom plate, an electric push rod is fixedly connected to the outer surface of the fixing frame, a connecting plate is fixedly connected to the end surface of the electric push rod, and the connecting plate is fixedly connected to a plurality of plug rods.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0013] 1. In the present utility model, when processing special-shaped steel members, the special-shaped steel members can be stably clamped and fixed in a horizontal position for processing through the combined use of the adsorption component and the positioning component. The suction cup clamps and fixes the special-shaped steel members by using negative pressure, and the whole special-shaped steel member can be placed horizontally to complete the clamping. At the same time, there is no obstruction around and on the top of the special-shaped steel member, which is convenient for processing multiple positions of the special-shaped steel member without repeatedly adjusting the position, and the processing operation of the special-shaped steel member is more convenient, improving the processing efficiency.

[0014] 2. In the present utility model, when the electric push rod runs to drive the clamping plate to move and clamp and fix the moving seat, the rubber pad will fill the position between the clamping plate and the moving seat. The setting of the rubber pad plays a role in increasing the friction force and improving the stability of the suction cup use position. Description of the Drawings

[0015] Figure 1 is a three-dimensional view of a processing device for special-shaped steel members proposed by the present utility model;

[0016] Figure 2 is a side view of a processing device for special-shaped steel members proposed by the present utility model;

[0017] Figure 3 is a schematic structural diagram of an adsorption component of a processing device for special-shaped steel members proposed by the present utility model;

[0018] Figure 4 is a schematic structural diagram of a positioning component of a processing device for special-shaped steel members proposed by the present utility model.

[0019] Legend: 1. Bottom plate; 2. Support rod; 3. Processing frame; 4. Adsorption component; 401. Vacuum pump; 402. Connecting pipe; 403. Communication pipe; 404. Hose; 405. Fixed pipe; 406. Suction cup; 407. Rubber ring; 5. Positioning component; 501. Connecting seat; 502. Moving seat; 503. Support plate; 504. Insert rod; 505. Clamping plate; 506. Rubber pad; 6. Fixed frame; 7. Electric push rod; 8. Connecting plate. Detailed implementation mode

[0020] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0021] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the limitations of the specific embodiments disclosed in the following specification.

[0022] Embodiment 1, as Figures 1-4 shown, the present utility model provides a processing device applicable to special-shaped steel members, including: a bottom plate 1; an adsorption component 4, the adsorption component 4 is fixedly connected to the top of the bottom plate 1, the adsorption component 4 includes a vacuum pump 401, the output end of the vacuum pump 401 is fixedly connected with a connecting pipe 402, the end face of the connecting pipe 402 is fixedly connected with a communication pipe 403, the outer surface of the communication pipe 403 is fixedly connected with a plurality of hoses 404 at equal intervals, the end face of the hose 404 is fixedly connected with a fixed pipe 405, the upper end face of the fixed pipe 405 is fixedly connected with a suction cup 406; a positioning component 5, the number of the positioning components 5 is set to be multiple, the multiple positioning components 5 are fixedly connected to the top of the bottom plate 1 at equal intervals, the positioning component 5 includes a connecting seat 501, a moving seat 502 is arranged inside the connecting seat 501, a plurality of support rods 2 are fixedly connected to the top of the bottom plate 1, a processing frame 3 is fixedly connected between the upper end faces of the plurality of support rods 2, the outer cross section of the moving seat 502 is smaller than the inner cross section of the connecting seat 501, the top of the moving seat 502 is fixedly connected with a support plate 503, the plurality of support plates 503 are respectively fixedly connected with the plurality of fixed pipes 405, a rubber ring 407 is arranged on the top of the suction cup 406, an insert rod 504 is slidably connected through the outer surface of the connecting seat 501, a clamping plate 505 is fixedly connected to the end face of the insert rod 504, the clamping plate 505 is located inside the connecting seat 501, the clamping plate 505 is matched with the position of the moving seat 502, a rubber pad 506 is arranged on the outer surface of the clamping plate 505, a fixed frame 6 is fixedly connected to the top of the bottom plate 1, an electric push rod 7 is fixedly connected to the outer surface of the fixed frame 6, a connecting plate 8 is fixedly connected to the end face of the electric push rod 7, and the connecting plate 8 is fixedly connected with the plurality of insert rods 504.

[0023] The effect achieved by the entire Embodiment 1 is that when processing special-shaped steel members, the special-shaped steel members can be stably clamped and fixed in a horizontal position for processing through the combined use of the adsorption component 4 and the positioning component 5. During processing, the clamping plate 505 is in a fitting state with the moving seat 502, and the clamping plate 505 exerts a certain frictional force on the moving seat 502. First, place the special-shaped steel member above the plurality of suction cups 406. Since the bottom of the special-shaped steel member is in a special-shaped and uneven state, at this time, keep the whole special-shaped steel member in a horizontal state. At this time, each suction cup 406 at the bottom will drive the moving seat 502 to move downward after being pressed, that is, each suction cup 406 is at a different height position. After confirming the position of the special-shaped steel member, start the electric push rod 7 to extend. The electric push rod 7 can drive the clamping plate 505 to apply pressure towards the moving seat 502 through the connection of the connecting plate 8 and the insertion rod 504, so that the position of the moving seat 502 is clamped and fixed. Subsequently, start the vacuum pump 401 to operate. After the vacuum pump 401 operates, through the connection of the connecting pipe 402, the communicating pipe 403, the hose 404 and the fixed pipe 405, the contact space between the suction cup 406 and the special-shaped steel member is pumped to a vacuum, so that the suction cup 406 uses negative pressure to clamp and fix the special-shaped steel member. The whole special-shaped steel member can be placed in a horizontal state to complete the clamping. At the same time, there is no obstruction around and on the top of the special-shaped steel member, which is convenient for processing multiple positions of the special-shaped steel member without the need to adjust the position multiple times. The processing operation of the special-shaped steel member is more convenient, improving the processing efficiency.

[0024] Embodiment 2, as Figures 1-4 shown, the clamping plate 505 is located inside the connecting seat 501, the clamping plate 505 is matched with the position of the moving seat 502, and a rubber pad 506 is arranged on the outer surface of the clamping plate 505.

[0025] The effect achieved by the entire Embodiment 2 is that when the electric push rod 7 operates to drive the clamping plate 505 to move to clamp and fix the moving seat 502, the rubber pad 506 will fill the position between the clamping plate 505 and the moving seat 502. The setting of the rubber pad 506 plays a role in increasing the frictional force, improving the stability of the position where the suction cup 406 is used.

[0026] Working principle: When processing special-shaped steel members, the special-shaped steel members can be stably clamped and fixed in a horizontal position for processing through the combined use of the adsorption component 4 and the positioning component 5. During processing, the clamping plate 505 is in a fitting state with the moving seat 502, and the clamping plate 505 applies a certain frictional force to the moving seat 502. First, place the special-shaped steel member above the plurality of suction cups 406. Since the bottom of the special-shaped steel member is in a special-shaped and uneven state, at this time, keep the whole special-shaped steel member in a horizontal state. At this time, after the bottom suction cups 406 are pressed, they will drive the moving seat 502 to move downward, that is, each suction cup 406 is at a different height position. After confirming the position of the special-shaped steel member, start the electric push rod 7 to extend. The electric push rod 7 can drive the clamping plate 505 to apply pressure to the moving seat 502 through the connection of the connecting plate 8 and the insertion rod 504, so that the position of the moving seat 502 is clamped and fixed. Then start the vacuum pump 401 to operate. After the vacuum pump 401 operates, through the connection of the connecting pipe 402, the communicating pipe 403, the hose 404 and the fixed pipe 405, the contact space between the suction cup 406 and the special-shaped steel member is evacuated to a vacuum, so that the suction cup 406 uses negative pressure to clamp and fix the special-shaped steel member. When the electric push rod 7 operates to drive the clamping plate 505 to move to clamp and fix the moving seat 502, the rubber pad 506 will be filled between the clamping plate 505 and the moving seat 502. The setting of the rubber pad 506 plays a role in increasing the frictional force.

[0027] The wiring diagram of the vacuum pump 401 and the electric push rod 7 in the present utility model belongs to the common knowledge in the art. Its working principle is already known technology, and its model is selected according to actual use. Therefore, the control method and wiring layout of the vacuum pump 401 and the electric push rod 7 will not be explained in detail.

[0028] The above is only a preferred embodiment of the present utility model, and does not limit the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still belong to the protection scope of the technical solution of the present utility model.

Claims

1. A processing device suitable for special-shaped steel components, characterized in that: include: Bottom plate (1); An adsorption assembly (4), the adsorption assembly (4) being fixedly connected to the top of the bottom plate (1), the adsorption assembly (4) comprising a vacuum pump (401), the output end of the vacuum pump (401) being fixedly connected to a connecting pipe (402), the end surface of the connecting pipe (402) being fixedly connected to a connecting pipe (403), the outer surface of the connecting pipe (403) being fixedly connected to a plurality of hoses (404) at equal intervals, the end surface of the hose (404) being fixedly connected to a fixed pipe (405), and the upper end surface of the fixed pipe (405) being fixedly connected to a suction cup (406); A positioning assembly (5), wherein the number of the positioning assemblies (5) is set to be multiple, and the multiple positioning assemblies (5) are fixedly connected to the top of the base plate (1) at equal distances, and the positioning assembly (5) comprises a connecting seat (501), and a movable seat (502) is arranged inside the connecting seat (501).

2. The processing device for special-shaped steel components according to claim 1, characterized in that: A plurality of support rods (2) are fixedly connected to the top of the bottom plate (1), and a processing frame (3) is fixedly connected between the upper end surfaces of the plurality of support rods (2).

3. The processing device for special-shaped steel components according to claim 1 is characterized in that: The outer cross-section of the movable seat (502) is smaller than the inner cross-section of the connecting seat (501), and a support plate (503) is fixedly connected to the top of the movable seat (502).

4. The processing device for special-shaped steel components according to claim 3 is characterized in that: The plurality of support plates (503) are respectively fixedly connected to the plurality of fixing tubes (405), and a rubber ring (407) is provided on the top of the suction cup (406).

5. The processing device for special-shaped steel components according to claim 1, characterized in that: An insert rod (504) is slidably connected through the outer surface of the connecting seat (501), and a clamping plate (505) is fixedly connected to the end surface of the insert rod (504).

6. The processing device for special-shaped steel components according to claim 5, characterized in that: The clamping plate (505) is located inside the connecting seat (501), the clamping plate (505) matches the position of the movable seat (502), and a rubber pad (506) is arranged on the outer surface of the clamping plate (505).

7. The processing device for special-shaped steel components according to claim 5, characterized in that: The top of the base plate (1) is fixedly connected to a fixing frame (6), the outer surface of the fixing frame (6) is fixedly connected to an electric push rod (7), the end surface of the electric push rod (7) is fixedly connected to a connecting plate (8), and the connecting plate (8) is fixedly connected to a plurality of insertion rods (504).