Aluminum flat tube qualification inspection device
By designing a aluminum flat tube qualification inspection device including UV lamps, spray racks and clamping drive components, the problem of corrosion resistance inspection of aluminum flat tubes in the prior art is solved, and the rapid and effective corrosion resistance detection of aluminum flat tubes is achieved to ensure its corrosion resistance in the use environment.
Patent Information
- Application Number
- CN202421495453.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During use, existing aluminum flat tubes are susceptible to ultraviolet irradiation and rainwater, resulting in surface corrosion and affecting their quality. It is difficult for the existing technology to effectively conduct corrosion-resistant inspections.
A qualified inspection device for aluminum flat tubes is designed, adopting a corrosion-resistant detection structure, including a detection box, UV lamp, spray rack and clamping drive components. By simulating ultraviolet radiation and spray testing in daily use environments, all-round corrosion resistance inspection is carried out.
It realizes rapid corrosion-resistant inspection of aluminum flat tubes, which can effectively evaluate its corrosion resistance in the use environment and ensure product quality.
Smart Images

Figure CN222979388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inspection equipment, in particular to a qualified inspection device for aluminum flat tubes. Background Technique
[0002] An aluminum flat tube is a tubular product made of aluminum material, with an elliptical or rectangular cross-section, and is usually used in various industrial and construction applications. Compared with traditional circular aluminum tubes, the aluminum flat tube has a larger contact area and is more suitable for certain specific engineering projects. The existing usage environment of aluminum flat tubes is very complex, and surface corrosion may be caused by ultraviolet radiation and rainwater, affecting the quality of aluminum flat tubes. Therefore, corrosion resistance qualified inspection is required before leaving the factory. Content of the Utility Model
[0003] To achieve the above objectives, the utility model is realized through the following technical solutions: A qualified inspection device for aluminum flat tubes, comprising: an equipment base, on which a corrosion resistance detection structure is installed;
[0004] The corrosion resistance detection structure includes: a detection box, an installation cavity, a pair of fixing plates, a clamping drive assembly, a water collecting tank, a pair of delivery pumps, a pair of connecting water pipes, a spraying rack, and a UV lamp;
[0005] The detection box is installed on the equipment base, the installation cavity is opened inside the detection box, a pair of fixing plates are installed on both sides inside the installation cavity, the clamping drive assembly is installed on the installation cavity and the pair of fixing plates, the water collecting tank is installed in the middle of the lower wall surface of the installation cavity, a pair of delivery pumps are installed on the rear wall surface of the detection box, the pair of delivery pumps are connected to the water collecting tank, the lower ends of the pair of connecting water pipes are installed on the pair of delivery pumps, the spraying rack is installed on the rear wall surface inside the installation cavity, the upper ends of the pair of connecting water pipes penetrate the detection box and are installed on the spraying rack, and the UV lamp is installed on the upper wall surface of the installation cavity.
[0006] Preferably, a safety door is installed on the detection box.
[0007] Preferably, heat dissipation holes are opened at both sides of the front wall surface of the detection box.
[0008] Preferably, fixing blocks are installed on the pair of connecting water pipes.
[0009] Preferably, the clamping drive assembly includes: a pair of drive motors, a pair of first gears, a pair of rotary bearings, a pair of rotary frames, a pair of second gears, a pair of drive chains, and a number of clamping and fixing frames;
[0010] A pair of drive motors are installed in the installation cavity. A pair of first gears are installed on the output ends of the pair of drive motors. A pair of rotary bearings are embedded on a pair of fixing plates. A pair of rotary frames are installed on the pair of rotary bearings. A pair of second gears are installed on the pair of rotary frames. A pair of drive chains are engaged with the pair of first gears and the pair of second gears. A number of clamping and fixing frames are installed on the pair of rotary frames.
[0011] Preferably, the pair of drive motors are installed in the installation cavity through fixing bolts.
[0012] Beneficial effects
[0013] The utility model provides a qualified inspection device for aluminum flat tubes, which has the following beneficial effects: This solution uses a corrosion-resistant detection structure. The aluminum flat tubes are fixed by means of clamping and fixing, and at the same time, the daily use environment of the aluminum flat tubes is simulated by means of ultraviolet irradiation and spraying, so as to carry out corrosion resistance detection and achieve rapid qualified inspection of the aluminum flat tubes. Description of the drawings
[0014] Figure 1 It is the front view sectional structure schematic diagram of the qualified inspection device for aluminum flat tubes described in the utility model.
[0015] Figure 2 It is the front view structure schematic diagram of the qualified inspection device for aluminum flat tubes described in the utility model.
[0016] Figure 3 It is the rear view structure schematic diagram of the qualified inspection device for aluminum flat tubes described in the utility model.
[0017] Figure 4 It is the partial enlarged front view sectional structure schematic diagram of the qualified inspection device for aluminum flat tubes described in the utility model.
[0018] In the figure: 1 - equipment base; 2 - detection box; 3 - installation cavity; 4 - fixing plate; 5 - water collecting tank; 6 - delivery pump; 7 - connecting water pipe; 8 - spraying frame; 9 - UV lamp; 10 - safety door; 11 - heat dissipation hole; 12 - fixing block; 13 - drive motor; 14 - first gear; 15 - rotary bearing; 16 - rotary frame; 17 - second gear; 18 - drive chain; 19 - clamping and fixing frame; 20 - fixing bolt. Specific embodiments
[0019] Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.
[0020] Embodiment: Please refer to Figures 1-4, the present utility model provides a technical solution: an aluminum flat tube qualification inspection device. Considering that the corrosion resistance effect of aluminum flat tubes cannot be guaranteed when leaving the factory, and surface corrosion will occur with sunlight and rain during subsequent installation and use, affecting the use effect of aluminum flat tubes. Based on the above content, the following technical means are set in this case;
[0021] Specifically, this device at least includes a device base 1, a detection box 2, an installation cavity 3, a pair of fixing plates 4, a clamping drive assembly, a water collecting tank 5, a pair of delivery pumps 6, a pair of connecting water pipes 7, a spray rack 8, and a UV lamp 9;
[0022] The clamping drive assembly clamps and fixes the aluminum flat tube to be inspected. The UV lamp 9 at the top is started to irradiate, simulating sunlight irradiation during daily use. At the same time, the delivery pump 6 is started to pump the water in the water collecting tank 5 to the spray rack 8 through the connecting water pipe 7, and the water is sprayed downward onto the aluminum flat tube through the spray rack 8 for corrosion resistance detection. At the same time, the clamping drive assembly drives the aluminum flat tube to rotate to make the irradiation and spraying uniform, and conducts a full - range corrosion resistance inspection on the aluminum flat tube.
[0023] More specifically, the clamping drive assembly includes: a pair of drive motors 13, a pair of first gears 14, a pair of rotary bearings 15, a pair of rotary frames 16, a pair of second gears 17, a pair of drive chains 18, and several clamping and fixing frames 19;
[0024] The aluminum flat tube is fixed by the clamping and fixing frame 19. The drive motor 13 drives the first gear 14 installed on its output end to rotate. The first gear 14 drives the second gear 17 to rotate through the drive chain 18, thereby driving the rotary frame 16 to rotate on the rotary bearing 15. The pair of drive motors 13 rotate synchronously to drive the fixed aluminum flat tube to rotate, ensuring uniform spraying and irradiation.
[0025] Furthermore, the detection box 2 is installed on the device base 1. The installation cavity 3 is opened inside the detection box 2. A pair of fixing plates 4 are installed on both sides inside the installation cavity 3. The clamping drive assembly is installed on the installation cavity 3 and the pair of fixing plates 4. The water collecting tank 5 is installed in the middle of the lower wall surface of the installation cavity 3. A pair of delivery pumps 6 are installed on the rear wall surface of the detection box 2. The pair of delivery pumps 6 are connected to the water collecting tank 5. The lower ends of the pair of connecting water pipes 7 are installed on the pair of delivery pumps 6. The spray rack 8 is installed on the rear wall surface inside the installation cavity 3. The upper ends of the pair of connecting water pipes 7 penetrate the detection box 2 and are installed on the spray rack 8. The UV lamp 9 is installed on the upper wall surface of the installation cavity 3;
[0026] A pair of drive motors 13 are installed in the installation cavity 3. A pair of first gears 14 are installed on the output ends of the pair of drive motors 13. A pair of rotary bearings 15 are embedded in a pair of fixing plates 4. A pair of rotary frames 16 are installed on the pair of rotary bearings 15. A pair of second gears 17 are installed on the pair of rotary frames 16. A pair of drive chains 18 are engaged with the pair of first gears 14 and the pair of second gears 17. A number of clamping and fixing frames 19 are installed on the pair of rotary frames 16.
[0027] In the specific implementation process, further, a safety door 10 is installed on the detection box 2.
[0028] In the specific implementation process, further, heat dissipation holes 11 are provided on both sides of the front wall surface of the detection box 2.
[0029] In the specific implementation process, further, fixing blocks 12 are installed on the pair of connecting water pipes 7.
[0030] In the specific implementation process, further, the pair of drive motors 13 are installed in the installation cavity 3 through fixing bolts 20.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A qualified inspection device for aluminum flat tubes, comprising: The device base (1) is characterized in that a corrosion-resistant detection structure is installed on the device base (1); The corrosion-resistant detection structure comprises: a detection box (2), a mounting cavity (3), a pair of fixing plates (4), a clamping drive assembly, a water collecting tank (5), a pair of delivery pumps (6), a pair of connecting water pipes (7), a spray rack (8) and a UV lamp (9); The detection box (2) is installed on the equipment base (1), the installation cavity (3) is opened inside the detection box (2), a pair of fixing plates (4) are installed at two sides of the installation cavity (3), the clamping drive assembly is installed on the installation cavity (3) and the pair of fixing plates (4), the water collecting tank (5) is installed at the middle position of the lower wall of the installation cavity (3), the pair of delivery pumps (6) are installed on the rear wall of the detection box (2), the pair of delivery pumps (6) are connected to the water collecting tank (5), the lower ends of a pair of connecting water pipes (7) are installed on the pair of delivery pumps (6), the spray rack (8) is installed on the rear wall of the installation cavity (3), the upper ends of a pair of connecting water pipes (7) penetrate the detection box (2) and are installed on the spray rack (8), and the UV lamp (9) is installed on the upper wall of the installation cavity (3).
2. The aluminum flat tube qualified inspection device according to claim 1 is characterized in that: A safety door (10) is installed on the detection box (2).
3. The aluminum flat tube qualified inspection device according to claim 1 is characterized in that: Heat dissipation holes (11) are provided on both sides of the front wall of the detection box (2).
4. The aluminum flat tube qualified inspection device according to claim 1 is characterized in that: A fixing block (12) is installed on a pair of connecting water pipes (7).
5. The aluminum flat tube qualified inspection device according to claim 1 is characterized in that: The clamping drive assembly comprises: a pair of drive motors (13), a pair of first gears (14), a pair of rotary bearings (15), a pair of rotary frames (16), a pair of second gears (17), a pair of transmission chains (18) and a plurality of clamping fixed frames (19); A pair of driving motors (13) are installed in the installation cavity (3), a pair of first gears (14) are installed on the output ends of the pair of driving motors (13), a pair of rotating bearings (15) are embedded in the pair of fixing plates (4), a pair of rotating frames (16) are installed on the pair of rotating bearings (15), a pair of second gears (17) are installed on the pair of rotating frames (16), a pair of transmission chains (18) are meshed with the pair of first gears (14) and the pair of second gears (17), and a plurality of clamping fixing frames (19) are installed on the pair of rotating frames (16).
6. The aluminum flat tube qualified inspection device according to claim 5 is characterized in that: A pair of driving motors (13) are installed in the installation cavity (3) via fixing bolts (20).