Drainage elbow machining die

By designing drainage bend processing molds, using injection molding process and high-performance thermoplastic vulcanized rubber materials, the problems of size fluctuations and long curing time during the molding process are solved, rapid production and environmentally friendly processing are achieved, and production efficiency is improved.

CN223085297UActive Publication Date: 2025-07-11WUXI BAOTEYUAN PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422088364.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-11
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing washing machine drain bends have fluctuations in the size of rubber material during the molding process, which affects the dimensional accuracy and has a long curing time, resulting in low production efficiency.

Method used

The drainage bend pipe processing mold consisting of support seats, sealing templates, mold core plates, hot runner plates and drive ejection components is used to process the drainage bend pipes. Through the injection molding process, high-performance thermoplastic vulcanized rubber materials are used, combined with heating components and oblique top members to achieve rapid mold release.

Benefits of technology

Reduced processing time, from 5-6 minutes to 15-20 seconds, improved production efficiency, and reduced costs with environmentally friendly materials.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223085297U_ABST
    Figure CN223085297U_ABST
Patent Text Reader

Abstract

The utility model discloses a drainage elbow machining mold which comprises a supporting seat, a mold sealing plate arranged above the supporting seat, a mold core plate arranged in the mold sealing plate, a hot runner plate arranged above the mold core plate, and a top sealing plate arranged above the hot runner plate. A driving ejection assembly is arranged on the inner side of the supporting base and comprises an air cylinder and a driving rod, a forming cavity is formed in the mold core plate, and a heating assembly is arranged in the hot runner plate and comprises a heating strip. According to the utility model, after materials are injected through the feeding hole of the top sealing plate, the materials are heated by the heating strip on the hot runner plate, flow into the mold core plate from the feeding piece to be formed, then are pushed by the air cylinder to leak out of the mold, and are demolded by matching the air tap with the inclined ejection piece, so that the processing time and the production cost are effectively reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing molds, and particularly relates to a processing mold for a drainage elbow pipe. Background Art

[0002] The washing machine drainage elbow pipe is a component used to connect a washing machine and a drainage pipe. Its main function is to ensure that the sewage discharged from the washing machine can be discharged smoothly, and at the same time prevent the odor and gas from the sewer from flowing back into the washing machine. The drainage elbow pipe usually has a curved design to enable the water flow to flow smoothly and reduce the resistance of the water flow.

[0003] Most of the existing washing machine drainage elbow pipes are made of rubber by molding. Rubber requires a long curing time during the molding process, and the rubber material may have dimensional fluctuations during the molding process, thereby affecting the dimensional accuracy of the drainage elbow pipe. Summary of the Utility Model

[0004] The purpose of the utility model is: to solve the above problems, the utility model provides a processing mold for a drainage elbow pipe.

[0005] The utility model specifically adopts the following technical solutions to achieve the above purpose, including:

[0006] A support seat, a sealing template is arranged above the support seat, a core plate is arranged inside the sealing template, a hot runner plate is arranged above the core plate, and a sealing top plate is arranged above the hot runner plate;

[0007] A driving ejection assembly is arranged inside the support seat, the driving ejection assembly includes a cylinder and a driving rod, and the driving ejection assembly is used to eject the core plate;

[0008] A forming cavity is arranged inside the core plate, and the core plate is used for injection molding of the elbow pipe;

[0009] A heating assembly is arranged inside the hot runner plate, the heating assembly includes heating strips, and the heating assembly is used to heat the material.

[0010] As a further description of the above technical solution, a connecting plate is arranged between the support seat and the sealing template, a top ejection groove is arranged at one end of the connecting plate, and the driving rod abuts against the core plate through the top ejection groove.

[0011] As a further description of the above technical solution, the sealing template includes an upper sealing plate and a lower sealing plate, the core plate is arranged above the lower sealing plate, and the hot runner plate is arranged inside the upper sealing plate.

[0012] As a further description of the above technical solution, a feeding port is arranged at the top of the sealing top plate, and the feeding port is used to inject the material.

[0013] As a further description of the above technical solution, guide rods penetrate through both ends of the connecting plate and the sealing formwork.

[0014] As a further description of the above technical solution, limiting blocks are symmetrically arranged on both sides of the connecting plate and the sealing formwork.

[0015] As a further description of the above technical solution, an air nozzle is arranged at the tail of the core plate, and a lifter is arranged on one side of the air nozzle.

[0016] As a further description of the above technical solution, the top of the lifter covers the air nozzle, and a spring is arranged at the bottom of the lifter.

[0017] As a further description of the above technical solution, heating strips are symmetrically arranged at the top and bottom of the hot runner plate, and the hot runner plate is fixed above the core plate through a connecting piece.

[0018] As a further description of the above technical solution, a feeding piece is arranged on one side of the connecting piece, a material guiding cavity is formed in the feeding piece, and materials flow into the molding cavity through the material guiding cavity.

[0019] The beneficial effects of the present utility model are as follows:

[0020] In the present utility model, after injecting materials through the feeding port of the sealing top plate, the materials are heated by the heating strips on the hot runner plate and then flow into the core plate for molding from the feeding piece. Subsequently, the materials are pushed out of the mold by a cylinder and demolded through the cooperation of the air nozzle and the lifter, effectively reducing the processing time and production cost and improving the production efficiency.

[0021] To more clearly illustrate the structural features and functions of the present utility model, the present utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings

[0022] Figure 1 is a structural schematic diagram of the drainage elbow processing mold of the present utility model Figure 1 ;

[0023] Figure 2 is a structural schematic diagram of the drainage elbow processing mold of the present utility model Figure 2 ;

[0024] Figure 3 is a structural schematic diagram of the drainage elbow processing mold of the present utility model Figure 3 ;

[0025] Figure 4 is a structural schematic diagram of the drainage elbow processing mold of the present utility model Figure 4 ;

[0026] Figure 5It is the front view of the processing die for the drainage elbow of the present utility model;

[0027] Figure 6 It is the top view of the processing die for the drainage elbow of the present utility model;

[0028] Figure 7 It is the structural schematic Figure 5 ;

[0029] Figure 8 It is the side view of the lifter and the air nozzle of the present utility model.

[0030] Reference numerals:

[0031] 1. Support base; 2. Connecting plate; 21. Ejection groove; 3. Sealing template; 31. Upper sealing plate; 32. Lower sealing plate; 4. Die core plate; 41. Forming cavity; 5. Hot runner plate; 51. Connecting piece; 6. Sealing top plate; 61. Feeding port; 7. Driving ejection assembly; 71. Cylinder; 72. Driving rod; 8. Heating assembly; 81. Heating strip; 9. Guide rod piece; 10. Limiting block; 11. Air nozzle; 12. Lifter; 121. Spring; 13. Feeding piece; 131. Feeding cavity. Detailed implementation manners

[0032] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

[0033] As Figures 1-8 shown, in one embodiment, a processing die for a drainage elbow includes: a support base 1, a sealing template 3 is arranged above the support base 1, and a die core plate 4 and a hot runner plate 5 are arranged inside the sealing template 3, and the hot runner plate 5 is arranged above the die core plate 4, and a sealing top plate 6 is further arranged above the hot runner plate 5.

[0034] Specifically, a feeding port 61 is arranged at the top of the sealing top plate 6 for injecting materials. In this embodiment, the injected materials can be high-performance plastic materials such as thermoplastic vulcanizate (TPV), which have good fluidity during the processing, are suitable for injection molding, and can be recycled, meeting the requirements of modern environmental protection.

[0035] As Figures 1-8 shown, in this embodiment, a driving ejection assembly 7 is arranged inside the support base 1 for ejecting the die core plate 4 to facilitate the subsequent removal of the injection-molded washing machine drainage elbow.

[0036] Further, the driving and ejecting assembly 7 includes a cylinder 71 and a driving rod 72. A connecting plate 2 is provided between the support base 1 and the mold closing plate 3. An ejecting groove 21 is provided at one end of one side of the connecting plate 2. The driving rod 72 abuts against the core plate 4 through the ejecting groove. After processing, the cylinder 71 drives the driving rod 72 to eject the core plate 4.

[0037] As Figures 1-8 shown, in this embodiment, guide rods 9 penetrate through both ends of the connecting plate 2 and the mold closing plate 3, and limit blocks 10 are symmetrically arranged on both sides of the connecting plate 2 and the mold closing plate 3. Through the guide rods 9 and the limit blocks 10, the connecting plate 2 and the mold closing plate 3 can be limited, and their movement strokes in the vertical direction can be controlled.

[0038] As Figures 1-8 shown, in this embodiment, the mold closing plate 3 includes an upper closing plate 31 and a lower closing plate 32. The core plate 4 is arranged on the upper part of the lower closing plate 32, and the hot runner plate 5 is arranged inside the upper closing plate 31.

[0039] Further, a forming cavity 41 is arranged inside the core plate 4 for bending pipe injection molding; the hot runner plate 5 is fixed above the core plate 4 through a connecting member 51, and a heating assembly 8 is arranged inside the hot runner plate 5 for heating the injected material.

[0040] Specifically, the heating assembly 8 includes heating strips 81. The heating strips 81 are symmetrically arranged at the top and bottom of the hot runner plate 5 and are laid along the grooves provided on the upper ring of the hot runner plate 5. The heating strips 81 can be heating components such as heating wires, and after being energized, they heat the material injected from the feed port 61.

[0041] In addition, a feeding member 13 is arranged on one side of the connecting member 51, and a guiding cavity 131 is provided in the feeding member 13. The material injected from the feed port 61 flows into the forming cavity 41 through the guiding cavity 131 after being heated.

[0042] As Figures 1-8 shown, in this embodiment, a nozzle 11 is further arranged at the tail of the core plate 4 for blowing air to demold the formed bent pipe; a lifter 12 is arranged on one side of the nozzle 11 for pushing the bent pipe away to facilitate taking out the processed bent pipe.

[0043] Specifically, the top of the lifter 12 covers the nozzle 11, and a spring 121 is arranged at the bottom of the lifter 12, which can push the bent pipe away under the action of elastic force.

[0044] Working principle: After injecting the material through the feed port 61 of the top closing plate 6, it is heated by the heating strips 81 on the hot runner plate 5 and then flows into the core plate 4 through the feeding member 13 for forming. Subsequently, the cylinder 71 is used to push out of the mold, and the nozzle 11 cooperates with the lifter 12 for demolding.

[0045] Through the above technical solution, the present application changes the original compression molding process to an injection molding process. The processing time for a single-piece product is reduced from the original 5-6 minutes to 15-20 seconds, and a plastic material that is easier to shape and more environmentally friendly is used, effectively reducing the processing time and production cost and improving the production efficiency.

[0046] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A drainage elbow processing die, characterized in that Including: A support base (1), above which a sealing template (3) is provided. Inside the sealing template (3), a core plate (4) is arranged. Above the core plate (4), a hot runner plate (5) is provided. Above the hot runner plate (5), a sealing top plate (6) is provided; Inside the support base (1), a driving ejection assembly (7) is arranged. The driving ejection assembly (7) includes a cylinder (71) and a driving rod (72). The driving ejection assembly (7) is used to eject the core plate (4); Inside the core plate (4), a molding cavity (41) is arranged. The core plate (4) is used for bending pipe injection molding; At the tail of the core plate (4), a nozzle (11) is provided. On one side of the nozzle (11), a lifter (12) is provided. The top of the lifter (12) wraps the nozzle (11). At the bottom of the lifter (12), a spring (121) is provided; Inside the hot runner plate (5), a heating assembly (8) is arranged. The heating assembly (8) includes heating bars (81). The heating assembly (8) is used to heat the material.

2. The drainage elbow processing die according to claim 1, characterized in that, Between the support base (1) and the sealing template (3), a connecting plate (2) is provided. At one end of one side of the connecting plate (2), an ejection groove (21) is provided. The driving rod (72) abuts against the core plate (4) through the ejection groove.

3. The drainage elbow processing die according to claim 1, characterized in that, The sealing template (3) includes an upper sealing plate (31) and a lower sealing plate (32). The core plate (4) is arranged on the upper part of the lower sealing plate (32). The hot runner plate (5) is arranged inside the upper sealing plate (31).

4. The drainage elbow processing die according to claim 1, characterized in that, At the top of the sealing top plate (6), a feeding port (61) is provided. The feeding port (61) is used to inject the material.

5. The drainage elbow processing die according to claim 2, characterized in that, Guide rods (9) are arranged through both ends of the connecting plate (2) and the sealing template (3).

6. The drainage elbow processing die according to claim 2, characterized in that, Limiting blocks (10) are symmetrically arranged on both sides of the connecting plate (2) and the sealing template (3).

7. The drainage elbow processing die according to claim 1, characterized in that, The heating bars (81) are symmetrically arranged at the top and bottom of the hot runner plate (5). The hot runner plate (5) is fixed above the core plate (4) through a connecting piece (51).

8. The drainage elbow processing die according to claim 7, characterized in that, On one side of the connecting piece (51), a feeding piece (13) is provided. The feeding piece (13) is provided with a material guiding cavity (131). The material flows into the molding cavity (41) through the material guiding cavity (131).