Bulb row sealing machine

Abstract

The utility model provides a bulb row sealing machine which comprises a device body, a workbench is arranged on the surface of the top of the device body, a transparent processing cylinder is arranged on the surface of the top of the workbench, a supporting rod is vertically installed on the edge of the surface of the top of the transparent processing cylinder, and an installation plate is installed at the top end of the supporting rod. An electric ejector rod is vertically mounted on the surface of the top of the mounting plate, a transparent processing barrel, an exhaust hole, a supporting rod, the electric ejector rod, an arc-shaped rod and an extrusion ring are arranged and used in cooperation, so that a bulb shell is conveniently fixed, and after a chip is fixed into the bulb shell, a worker inserts the bulb shell into the exhaust hole in an inverted mode; the bulb shell is connected with the transparent processing barrel in a penetrating mode, then the electric ejector rod is started, then the electric ejector rod downwards drives the extrusion ring to extrude and fix the bulb shell, then the bulb shell is packaged, the mode is easy to operate, and the stability of a bulb during packaging is conveniently improved.

Description

Technical Field

[0001] The utility model relates to the technical field of bulb sealing and exhausting, in particular to a bulb sealing and exhausting machine. Background Technique

[0002] The LED bulb has a spherical shape, which is a familiar bulb shape to people. The internal light source is an LED chip, and it has all the advantages of LED lamps: 1. Energy-saving and environmental protection; 2. Long service life; 3. No stroboscopic and green. The sealing and exhausting machine is a common mechanical equipment for manufacturing glass bulbs, mainly for feeding the lamp core into the glass tube and performing encapsulation and exhausting.

[0003] After a large number of searches, it is found that in the prior art, such as the technical problems in an automatic LED bulb sealing and exhausting machine with the application number CN202022726079.X, it can be seen that the current sealing and exhausting machines on the market only place the LED bulb on the exhaust tray for exhaust operation during the exhaust process, without fixing it. Therefore, the stability of the LED bulb during the exhaust process is poor, and the encapsulation efficiency is low.

[0004] Therefore, it is necessary to provide a bulb sealing and exhausting machine to solve the above technical problems. Content of the Utility Model

[0005] The utility model provides a bulb sealing and exhausting machine, which solves the problems in the background technique.

[0006] To solve the above technical problems, the bulb sealing and exhausting machine provided by the utility model includes a device body. A workbench is arranged on the top surface of the device body. A transparent treatment cylinder is arranged on the top surface of the workbench. Vertical support rods are installed at the edge of the top surface of the transparent treatment cylinder. The top ends of the support rods are installed with a mounting plate. An electric jack is vertically installed on the top surface of the mounting plate. The output end of the electric jack penetrates the surface of the mounting plate and is provided with an arc rod. An extrusion ring is arranged at the bottom end of the arc rod. An exhaust hole is penetrated and opened on the top surface of the transparent treatment cylinder. By setting the transparent treatment cylinder, the exhaust hole, the support rods, the electric jack, the arc rod and the extrusion ring in cooperation, it is convenient to fix the bulb shell. After the chip is fixed inside the bulb shell, the staff inserts the bulb shell upside down into the exhaust hole, so that the bulb shell is connected through the transparent treatment cylinder. Then the electric jack is started, and then the electric jack drives the extrusion ring downward to squeeze and fix the bulb shell. Then it is encapsulated, and this method is simple to operate and is convenient to improve the stability of the bulb during encapsulation.

[0007] Preferably, a rotary motor is installed at the top end inside the device body. The output end of the rotary motor penetrates through the top surface of the workbench and is provided with a main shaft. One end of the main shaft extends into the transparent processing cylinder. The outer surface of the main shaft is provided with mounting rods, and the top surface of the mounting rods is provided with burner collar rings. By setting the combined use of the rotary motor, the main shaft, the mounting rods, and the burner collar rings, it is convenient to quickly encapsulate the light bulbs. After the negative pressure pump evacuates the inside of the transparent processing cylinder, start the rotary motor. Then the rotary motor drives the mounting rods to rotate through the main shaft, causing the mounting rods to drive the burner collar rings to rotate below the exhaust holes. Then start the electric push rod, and the electric push rod pushes the burner collar rings upward through the mounting rods to contact the light bulb housing, and then encapsulate it. After one encapsulation is completed, rotate the burner collar rings below the light bulb housing in the above manner. This method is simple to operate and greatly improves the work efficiency.

[0008] Preferably, a horizontal plate is arranged inside the device body, and a negative pressure pump is arranged on the top surface of the horizontal plate. The output end of the negative pressure pump is connected to the transparent processing cylinder through a pipeline. By setting the combined use of the negative pressure pump and the pipeline, after the light bulb is placed and fixed on the exhaust hole, start the negative pressure pump. Then, under the action of the negative pressure pump, the inside of the transparent processing box and the light bulb is evacuated, which is convenient for subsequent encapsulation of the light bulb.

[0009] Preferably, a plurality of exhaust holes are provided, and the plurality of exhaust holes are arranged equidistantly around the top surface of the transparent processing cylinder. By providing a plurality of exhaust holes, it is convenient to encapsulate a plurality of light bulbs at one time, thereby improving the work efficiency.

[0010] Preferably, a first rubber ring is arranged at the bottom end of the extrusion ring, and a second rubber ring is arranged on the top surface of the exhaust hole. By providing the first rubber ring and the second rubber ring, it is avoided that the light bulb housing makes hard contact with the extrusion guard and the exhaust hole when encapsulating the light bulb, which is convenient for protecting the light bulb.

[0011] Preferably, a placement rack is installed on the top surface of the workbench. By providing the placement rack, it is convenient to place the encapsulated light bulbs, which is convenient for subsequent centralized collection.

[0012] Preferably, a controller is installed on the top surface of the placement rack. By providing the controller, it is convenient to control the electrical components inside the device body.

[0013] Compared with the related technology, the light bulb sealing and exhausting machine provided by the present invention has the following beneficial effects:

[0014] 1. Compared with the prior art, for the bulb sealing and exhausting machine, through the combined use of a transparent treatment cylinder, exhaust holes, support rods, electric ejector rods, arc-shaped rods and extrusion rings, it is convenient to fix the bulb housing. After the chip is fixed inside the bulb housing, the staff inserts the bulb housing upside down into the exhaust holes, making the bulb housing communicate with the transparent treatment cylinder. Then, start the electric ejector rod, and the electric ejector rod drives the extrusion ring downward to squeeze and fix the bulb housing. After that, perform encapsulation on it. This method is simple to operate and is convenient to improve the stability of the bulb during encapsulation. Through the combined use of a rotating motor, a main shaft, a mounting rod and a flame head collar, it is convenient to quickly perform encapsulation treatment on the bulb. After the negative pressure pump evacuates the inside of the transparent treatment cylinder, start the rotating motor, and the rotating motor drives the mounting rod to rotate through the main shaft, making the mounting rod drive the flame head collar to rotate below the exhaust holes. Then, start the electric push rod, and the electric push rod pushes the flame head collar upward through the mounting rod to contact the bulb housing, and then perform encapsulation on it. After one encapsulation is completed, in the above way, rotate the flame head collar below the gas bulb housing. This method is simple to operate and greatly improves its working efficiency.

[0015] The parts not involved in this equipment are the same as the prior art or can be implemented using the prior art. Brief Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of the bulb sealing and exhausting machine provided by the present utility model;

[0017] Figure 2 It is a schematic structural diagram of the extrusion ring of the bulb sealing and exhausting machine provided by the present utility model;

[0018] Figure 3 It is a schematic structural diagram of the transparent treatment cylinder of the bulb sealing and exhausting machine provided by the present utility model;

[0019] Figure 4 It is a schematic structural diagram of the flame head collar of the bulb sealing and exhausting machine provided by the present utility model.

[0020] Reference numerals in the figures:

[0021] 1. Device body; 2. Workbench; 3. Rotating motor; 4. Transparent treatment cylinder; 5. Support rod; 6. Mounting plate; 7. Electric ejector rod; 8. Placing rack; 9. Controller; 10. Negative pressure pump; 11. Cross plate; 12. Arc-shaped rod; 13. Extrusion ring; 14. First rubber ring; 15. Exhaust hole; 16. Second rubber ring; 17. Flame head collar; 18. Mounting rod; 19. Main shaft. Detailed Embodiment

[0022] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0023] The first embodiment

[0024] Please refer to Figures 1-4 。The bulb sealing and exhausting machine includes a device body 1. A workbench 2 is provided on the top surface of the device body 1. A transparent treatment cylinder 4 is provided on the top surface of the workbench 2. Vertical support rods 5 are installed at the edge of the top surface of the transparent treatment cylinder 4. An installation plate 6 is installed at the top ends of the support rods 5. An electric jack 7 is vertically installed on the top surface of the installation plate 6. The output end of the electric jack 7 penetrates through the surface of the installation plate 6 and is provided with an arc-shaped rod 12. An extrusion ring 13 is provided at the bottom end of the arc-shaped rod 12. An exhaust hole 15 is vertically opened on the top surface of the transparent treatment cylinder 4. By using the cooperation of the transparent treatment cylinder 4, the exhaust hole 15, the support rods 5, the electric jack 7, the arc-shaped rod 12 and the extrusion ring 13, it is convenient to fix the bulb shell. After the chip is fixed inside the bulb shell, the staff inserts the bulb shell upside down into the exhaust hole 15 to make the bulb shell communicate with the transparent treatment cylinder 4. Then start the electric jack 7, and then the electric jack 7 drives the extrusion ring 13 downward to squeeze and fix the bulb shell. After that, it is encapsulated. This method is simple to operate and is convenient to improve the stability of the bulb during encapsulation.

[0025] The working principle of the bulb sealing and exhausting machine provided by the present utility model is as follows:

[0026] By using the cooperation of the transparent treatment cylinder 4, the exhaust hole 15, the support rods 5, the electric jack 7, the arc-shaped rod 12 and the extrusion ring 13, it is convenient to fix the bulb shell. After the chip is fixed inside the bulb shell, the staff inserts the bulb shell upside down into the exhaust hole 15 to make the bulb shell communicate with the transparent treatment cylinder 4. Then start the electric jack 7, and then the electric jack 7 drives the extrusion ring 13 downward to squeeze and fix the bulb shell. After that, it is encapsulated. This method is simple to operate and is convenient to improve the stability of the bulb during encapsulation. By using the cooperation of the rotating motor 3, the main shaft 19, the mounting rod 18 and the flame head collar 17, it is convenient to quickly encapsulate the bulb. After the negative pressure pump 10 evacuates the inside of the transparent treatment cylinder 4, start the rotating motor 3. Then the rotating motor 3 drives the mounting rod 1 by the main shaft 9 to rotate, so that the mounting rod 18 drives the flame head collar 17 to rotate below the exhaust hole 15. Then start the electric push rod, and then the electric push rod pushes the flame head collar 17 upward through the mounting rod 18 to contact the bulb shell, and then encapsulate it. After one encapsulation is completed, in the above way, rotate the flame head collar 17 below the gas bulb shell. This method is simple to operate and greatly improves its working efficiency.

[0027] Compared with the related technology, the bulb sealing and exhausting machine provided by the present utility model has the following beneficial effects:

[0028] By setting the combined use of the transparent treatment cylinder 4, the exhaust hole 15, the support rod 5, the electric jack 7, the arc rod 12 and the extrusion ring 13, it is convenient to fix the bulb housing. After the chip is fixed inside the bulb housing, the staff inserts the bulb housing upside down into the exhaust hole 15, so that the bulb housing is connected to the transparent treatment cylinder 4 in a through manner. Then, the electric jack 7 is started, and then the electric jack 7 drives the extrusion ring 13 downward to extrude and fix the bulb housing. After that, it is packaged. This method is simple to operate and is convenient to improve the stability of the bulb during packaging. By setting the combined use of the rotary motor 3, the main shaft 19, the mounting rod 18 and the flame head collar 17, it is convenient to quickly package the bulb. After the negative pressure pump 10 evacuates the inside of the transparent treatment cylinder 4, the rotary motor 3 is started. Then, the rotary motor 3 drives the mounting rod 18 to rotate through the main shaft 19, so that the mounting rod 18 drives the flame head collar 17 to rotate below the exhaust hole 15. Then, the electric push rod is started, and then the electric push rod pushes the flame head collar 17 upward through the mounting rod 18 to contact the bulb housing. After that, it is packaged. After one packaging is completed, by the above method, the flame head collar 17 can be rotated below the gas bulb housing. This method is simple to operate and greatly improves its work efficiency.

[0029] Second Embodiment

[0030] Please refer to Figures 1-4 Based on the bulb sealing and exhausting machine provided in the first embodiment of the present application, the second embodiment of the present application proposes another bulb sealing and exhausting machine. The second embodiment is only the preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0031] On the basis of the first embodiment, refer to Figures 1-4 A rotary motor 3 is installed at the top end inside the device body 1. The output end of the rotary motor 3 penetrates through the top surface of the workbench 2 and is provided with a main shaft 19. One end of the main shaft 19 extends into the transparent treatment cylinder 4. The outer surface of the main shaft 19 is provided with a mounting rod 18. The top surface of the mounting rod 18 is provided with a flame head collar 17. By setting the combined use of the rotary motor 3, the main shaft 19, the mounting rod 18 and the flame head collar 17, it is convenient to quickly package the bulb. After the negative pressure pump 10 evacuates the inside of the transparent treatment cylinder 4, the rotary motor 3 is started. Then, the rotary motor 3 drives the mounting rod 18 to rotate through the main shaft 19, so that the mounting rod 18 drives the flame head collar 17 to rotate below the exhaust hole 15. Then, the electric push rod is started, and then the electric push rod pushes the flame head collar 17 upward through the mounting rod 18 to contact the bulb housing. After that, it is packaged. After one packaging is completed, by the above method, the flame head collar 17 can be rotated below the gas bulb housing. This method is simple to operate and greatly improves its work efficiency.

[0032] Based on Embodiment 1, refer to Figures 1-4 , a horizontal plate 11 is arranged inside the device body 1. A negative pressure pump 10 is arranged on the top surface of the horizontal plate 11. The output end of the negative pressure pump 10 is connected to the transparent treatment cylinder 4 through a pipeline. By setting the combined use of the negative pressure pump 10 and the pipeline, after the light bulb is placed and fixed on the exhaust hole 15, the negative pressure pump 10 is started. Then, under the action of the negative pressure pump 10, the transparent treatment box and the inside of the light bulb are vacuum-treated, which is convenient for the subsequent packaging treatment of the light bulb.

[0033] Based on Embodiment 1, refer to Figures 1-4 , a plurality of exhaust holes 15 are provided, and the plurality of exhaust holes 15 are arranged at equal intervals around the top surface of the transparent treatment cylinder 4. By providing the plurality of exhaust holes 15, it is convenient to package a plurality of light bulbs at one time, thereby improving the working efficiency.

[0034] Based on Embodiment 1, refer to Figures 1-4 , a first rubber ring 14 is arranged at the bottom end of the extrusion ring 13, and a second rubber ring 16 is arranged on the top surface of the exhaust hole 15. By providing the first rubber ring 14 and the second rubber ring 16, it is avoided that the outer shell of the light bulb is in hard contact with the extrusion protector and the exhaust hole 15 when the light bulb is packaged, which is convenient for protecting the light bulb.

[0035] Based on Embodiment 1, refer to Figures 1-4 , a placement rack 8 is installed on the top surface of the workbench 2. By providing the placement rack 8, it is convenient to place the packaged light bulbs, which is convenient for subsequent centralized collection.

[0036] Based on Embodiment 1, refer to Figures 1-4 , a controller 9 is installed on the top surface of the placement rack 8. By providing the controller 9, it is convenient to control the electrical components inside the device body 1. The control circuit of the controller 9 can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in the art. Only its use is carried out without modification, so the control method and circuit connection will not be described in detail.

[0037] It should be noted that all kinds of components used in this application document are standard parts and can be purchased from the market. The specific connection methods of each part all adopt conventional means such as bolts, rivets and welding in the existing technology. The machines, parts and electrical equipment all adopt conventional models in the existing technology. The circuit connection adopts the conventional connection method in the existing technology. The electrical equipment is all connected to the external safe power supply, and no specific description will be made here.

[0038] The above are only embodiments of the present utility model, and do not thus limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.

Claims

1. Bulb sealing and arranging machine, including the device body (1), characterized in that, A workbench (2) is provided on the top surface of the device body (1). A transparent treatment cylinder (4) is provided on the top surface of the workbench (2). Vertical support rods (5) are installed at the edge of the top surface of the transparent treatment cylinder (4). An installation plate (6) is installed at the top end of the support rods (5). An electric ejector rod (7) is vertically installed on the top surface of the installation plate (6). The output end of the electric ejector rod (7) penetrates the surface of the installation plate (6) and is provided with an arc-shaped rod (12). An extrusion ring (13) is provided at the bottom end of the arc-shaped rod (12). An exhaust hole (15) is formed through the top surface of the transparent treatment cylinder (4).

2. The bulb sealing and exhausting machine according to claim 1, wherein A rotary motor (3) is installed at the inner top end of the device body (1). The output end of the rotary motor (3) penetrates the top surface of the workbench (2) and is provided with a main shaft (19). One end of the main shaft (19) extends into the transparent treatment cylinder (4). An installation rod (18) is provided on the outer surface of the main shaft (19). A burner sleeve ring (17) is provided on the top surface of the installation rod (18).

3. The bulb sealing and exhausting machine according to claim 1, characterized in that, A horizontal plate (11) is provided inside the device body (1). A negative pressure pump (10) is provided on the top surface of the horizontal plate (11). The output end of the negative pressure pump (10) is connected to the transparent treatment cylinder (4) through a pipeline in a through manner.

4. The bulb sealing and exhausting machine according to claim 1, wherein, A plurality of exhaust holes (15) are formed, and the plurality of exhaust holes (15) are arranged in an equidistant manner around the top surface of the transparent treatment cylinder (4).

5. The bulb sealing and exhausting machine according to claim 1, wherein, A first rubber ring (14) is provided at the bottom end of the extrusion ring (13). A second rubber ring (16) is provided on the top surface of the exhaust hole (15).

6. The bulb sealing and exhausting machine according to claim 1, wherein, A placement rack (8) is installed on the top surface of the workbench (2).

7. The bulb sealing and exhausting machine according to claim 6, wherein A controller (9) is installed on the top surface of the placement rack (8).

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