Lamp production equipment convenient for double-sided processing

Abstract

The utility model discloses lamp production equipment convenient for double-sided processing, the lamp production equipment convenient for double-sided processing comprises a turnover device, the turnover device comprises a pick-and-place mechanism, two turnover components and a belt moving component, the pick-and-place mechanism comprises two grabbing components, the two turnover components are arranged at an interval and are both mounted on the belt moving component, and the two grabbing components are mounted on the two grabbing components. Each grabbing component is installed at the end, away from the moving component, of the corresponding overturning component, and the grabbing component grabbing the lamp is driven by the overturning component to rotate by 180 degrees so as to overturn the lamp. The moving component can drive the two grabbing components arranged on the two overturning components to get close to second containing areas which are formed on the tray and located on the two sides of the two first containing areas correspondingly, so that the two grabbing components place the overturned lamps in the two second containing areas correspondingly. Therefore, the lamp can be turned over and transferred.

Description

Technical Field

[0001] The utility model relates to the technical field of lamps, in particular to lamp production equipment which is convenient for double-sided processing. Background Art

[0002] During the production process, lamps typically undergo a series of steps, including housing and PCB assembly, housing and lens welding, front-side coding, performance testing, and back-side coding. Because some manufacturing steps occur on the front side of the lamp and some on the back, the lamp needs to be flipped during this process.

[0003] Lamps are typically supported on trays tailored to their shape and size to prevent their shape from affecting their stability. To maximize pallet utilization, trays typically hold multiple lamps. After the front of a lamp is processed, it is removed, flipped 180°, and placed on another part of the tray to increase the distance between adjacent lamps. This prevents interference between equipment components during subsequent processing steps, which could affect production. Currently, manual flipping and repositioning are often performed, which is time-consuming and labor-intensive, slows down overall production schedules, and results in relatively low production efficiency. Utility Model Content

[0004] In order to solve the above technical problems and achieve at least one advantage of the present invention, the present invention provides a lamp production device that is convenient for double-sided processing, the lamp production device that is convenient for double-sided processing includes a flipping device, and the flipping device includes:

[0005] A pick-and-place mechanism, comprising two grabbing members, the two grabbing members being respectively used to grab lamps corresponding to the two first placement areas of the tray from the peripheral sides of the lamps;

[0006] two flip components;

[0007] The belt-moving member comprises two flipping members arranged at intervals and both mounted on the belt-moving member, each of the grabbing members being mounted on an end portion of the flipping member away from the belt-moving member, the grabbing member grabbing the lamp is driven by the flipping member to rotate 180° to flip the lamp, and the belt-moving member can drive the two grabbing members respectively arranged on the two flipping members to approach the second placement areas formed on the tray and respectively located on both sides of the two first placement areas, so that the two grabbing members can place the flipped lamps in the two second placement areas respectively.

[0008] According to one embodiment of the present invention, the belt-shifting member includes at least one shifting assembly and at least one lifting assembly, the shifting assembly is connected to the lifting assembly, the flipping member is installed on the shifting assembly or the lifting assembly, and the grabbing members respectively arranged on the two flipping members can be driven by the shifting assembly to be translated from above the two first placement areas of the pallet to above the two second placement areas, and the flipping member and the grabbing member as a whole can be driven by the lifting assembly to be lifted and lowered to approach or move away from the pallet.

[0009] According to one embodiment of the present invention, the picking and placing mechanism also includes a suction member, which includes two suction components and a lifting member. The two suction components are respectively located above the two first placement areas of the tray and are both located on the side of the flipping member close to the grasping component. The suction components are installed on the lifting member and are driven by the lifting member to rise and fall to approach or move away from the first placement area. The suction components are used to suck the lamps located in the first placement area of the tray and raise the lamps to a predetermined height under the driving action of the lifting member to disengage from the tray. When each lamp moves together with the corresponding suction component and disengages from the tray, each grasping member surrounds a lamp in the horizontal direction, and the grasping member is used to grab the lamps sucked by the suction components from the surrounding side of the lamps.

[0010] According to an embodiment of the present invention, the lamp production equipment that is convenient for double-sided processing includes a conveying device and a coding device, the coding device includes a first coding mechanism, the first coding mechanism includes a first coding component, the first coding component is mounted above the conveying device, the tray is carried by the conveying device and conveyed to the flipping device via the conveying device and moves under the first coding component, the first coding component is used to code the front of the lamp, the first coding mechanism also includes a first photographing component, the first photographing component is located in the direction in which the tray is conveyed by the conveying device and moves away from the first coding component and continues to move, the tray is conveyed by the conveying device and moves away from the first photographing component and moves toward the flipping device, the first photographing component is used to take a picture of the lamp that has completed front-side coding.

[0011] According to one embodiment of the present invention, the lamp production equipment that is convenient for double-sided processing includes a control component, the first camera is communicatively connected to the control component, the control component determines whether the coding on the front of the lamp is qualified based on the feedback of the first camera, the grabbing member, the lifting member, the flipping member, the shifting member and the lifting member are all controllably connected to the control component, and the conveying device is controllably connected to the control component, and the control component selectively controls the operation of the flipping device and the conveying device based on the feedback of the first camera.

[0012] According to one embodiment of the present invention, the lamp production equipment that is convenient for double-sided processing also includes a testing device, and the testing device includes two pressure-maintaining testing mechanisms. The pressure-maintaining testing mechanisms are located in the direction in which the pallet is transported by the conveying device and moves away from the flipping device and continues to move. The two pressure-maintaining testing mechanisms are respectively used to detect the sealing of the lamps placed in the two second placement areas of the pallet. The pressure-maintaining testing mechanism is controllably connected to the control component, and the control component selectively controls the pressure-maintaining testing mechanism to perform a pressure-maintaining test based on feedback from the first photographic piece. The pressure-maintaining testing mechanism is communicatively connected to the control component, and the control component determines whether the lamp pressure-maintaining test is qualified based on feedback from the pressure-maintaining testing mechanism.

[0013] According to one embodiment of the present invention, the testing device further includes two power-on testing mechanisms, wherein the power-on testing mechanisms are located in the direction in which the tray is transported by the conveying device and moves away from the pressure-maintaining testing mechanism and continues to move, and the power-on testing mechanisms are used to perform power-on testing on the lamps that have passed the pressure-maintaining test, and the power-on testing mechanisms are controllably connected to the control component, and the control component selectively controls the power-on testing mechanisms to perform power-on testing according to feedback from the pressure-maintaining testing mechanisms, and the power-on testing mechanisms are communicatively connected to the control component, and the control component selectively controls the power-on testing mechanisms to perform power-on testing according to feedback from the pressure-maintaining testing mechanisms, and the power-on testing mechanisms are communicatively connected to the control component, and the control component selectively controls the power-on testing mechanisms to perform power-on testing according to feedback from the pressure-maintaining testing mechanisms. Feedback is used to determine whether the power-on test of the lamp is qualified. The power-on test mechanism includes a power-on component and a photometric component. The power-on component includes a power-on component. The photometric component includes a photosensitive sensor. The power-on component and the photosensitive sensor are both located in the moving direction of the tray moving away from the pressure-maintaining test mechanism when it is transported by the conveying device. The power-on component is used to energize the lamp. The photosensitive sensor is used to sense the light emitted by the lamp after it is energized. The photosensitive sensor is communicatively connected to the control component. The control component determines whether the power-on test of the lamp is qualified based on the feedback from the photosensitive sensor.

[0014] According to an embodiment of the present invention, the coding device further includes a second coding mechanism, which includes a second coding component. The second coding component is located directly above the conveying device and is located in the direction in which the tray is conveyed by the conveying device and moves away from the testing device and continues to move. The second coding component is used to perform reverse coding on the lamp that has passed the power-on test. The second coding component is controllably connected to the control component. The control component selectively controls the operation of the second coding component according to feedback from the photosensor. The second coding mechanism further includes a second photographing component. The second photographing component is located in the direction in which the tray is conveyed by the conveying device and moves away from the second coding component and continues to move. The second photographing component is used to take a picture of the lamp that has completed the reverse coding operation. The second photographing component is controllably connected to the control component. The control component selectively controls the operation of the second photographing component according to feedback from the photosensor, and the second photographing component is communicatively connected to the control component. The control component determines whether the reverse coding of the lamp is qualified based on the feedback from the second photographing component.

[0015] According to one embodiment of the present invention, the lamp production equipment that is convenient for double-sided processing also includes two fixing components, which are located directly above the conveying device and are controllably connected to the control component. The fixing components are used to fix the lamp, one of which is adjacent to the pressure-maintaining test mechanism, and the control component selectively controls the operation of the fixing component adjacent to the pressure-maintaining test mechanism based on feedback from the first photographic component, and the other fixing component is adjacent to the power-on test mechanism, and the control component selectively controls the operation of the fixing component adjacent to the power-on test mechanism based on feedback from the pressure-maintaining test mechanism.

[0016] According to one embodiment of the present invention, the fixing member includes a clamping assembly and a driving member, the driving member is controllably connected to the control assembly, the clamping assembly includes a clamping body, at least one clamping member and at least one elastic member, the clamping body and the clamping member are both arranged directly above the conveying device, the clamping body is installed on the driving member and is driven by the driving member to rise and fall to approach or move away from the conveying device, the clamping member is installed on the clamping body so as to be movable up and down relative to the clamping body, the two ends of the elastic member respectively correspond to the clamping member and the clamping body, when the clamping body is driven by the driving member to approach the conveying device, the clamping member is driven by the clamping body to abut against the lamp and moves upward relative to the clamping body under the abutment action of the lamp to float and clamp the lamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1The utility model shows a schematic structural diagram of the lamp production equipment that is convenient for double-sided processing.

[0018] Figure 2 The utility model shows a schematic structural diagram of the turning device of the lamp production equipment which is convenient for double-sided processing when taking materials.

[0019] Figure 3 The utility model shows a schematic structural diagram of the turning device of the lamp production equipment for facilitating double-sided processing in a state after taking the material.

[0020] Figure 4 The schematic diagram shows the structure of the flipping device of the lamp production equipment for facilitating double-sided processing according to the present invention in another state after taking the material.

[0021] Figure 5 The utility model shows a schematic structural diagram of the turning device of the lamp production equipment which is convenient for double-sided processing during material discharge.

[0022] Figure 6 A schematic diagram showing the structural relationship between the pressure-maintaining test mechanism and the fixing component of the lamp production equipment that is convenient for double-sided processing according to the present invention is shown.

[0023] Figure 7 A schematic diagram showing the structural relationship between the power-on test mechanism and the fixing component of the lamp production equipment that is convenient for double-sided processing according to the present invention is shown. DETAILED DESCRIPTION

[0024] The following description is intended to disclose the present invention and enable those skilled in the art to implement the present invention. The preferred embodiments described below are provided for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0025] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms cannot be understood as limiting the present invention.

[0026] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the elements may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0027] refer to Figures 1 to 5 According to a preferred embodiment of the present invention, a lamp production device that is convenient for double-sided processing will be described in detail below. The lamp production device that is convenient for double-sided processing includes a flipping device 10, and the flipping device 10 is configured to grab the lamp located in at least a first placement area of a pallet and flip it 180° and place it in a second placement area of the pallet.

[0028] The flipping device 10 includes a pick-and-place mechanism 11, at least one flipping member 12, and a belt-moving member 13. The pick-and-place mechanism 11 includes at least one gripping member 111. The flipping member 12 is mounted on the belt-moving member 13. The gripping member 111 is mounted on an end of the flipping member 12 away from the belt-moving member 13. The gripping member 111 is used to grab the lamp corresponding to the first placement area of the tray from the side of the lamp. The gripping member 111, having grasped the lamp, is driven by the flipping member 12 to rotate 180°, flipping the lamp and reversing the orientation of its two vertical ends. The belt-moving member 13 drives the gripping member 111, mounted on the flipping member 12, to move closer to the second placement area of the tray. The gripping member 111 then places the flipped lamp in the second placement area, achieving flipping and transferring of the lamp without manual operation, increasing the convenience of processing the lamp on both sides of the vertical axis and improving production efficiency.

[0029] Preferably, the gripping member 111 is implemented to include a clamping cylinder.

[0030] Preferably, the turning member 12 is implemented to include a motor.

[0031] Preferably, when the pallet is provided with two first placement areas and two second placement areas, and the two first placement areas are located between the two second placement areas, two flipping members 12 and two grabbing members 111 are provided, the two flipping members 12 are spaced apart and are both mounted on the belt-moving member 13, and each of the pick-and-place mechanisms 11 is mounted on one flipping member 12. The two grabbing members 111 respectively clamp the two lamps corresponding to the two first placement areas of the pallet, and the two grabbing members 111 with the lamps are respectively driven by the two flipping members 12 to flip, and finally the two flipped lamps are placed in the two second placement areas of the pallet, thereby achieving simultaneous flipping and repositioning of the two lamps and improving production efficiency.

[0032] Furthermore, the shifting member 13 includes at least one shifting component 131 and at least one lifting component 132, the shifting component 131 is connected to the lifting component 132, the flipping member 12 is installed on the shifting component 131 or the lifting component 132, the flipping member 12 and the grabbing member 111 as a whole can be driven by the shifting component 131 to make the grabbing member 111 move horizontally from above the first placement area of the tray to above the second placement area, and the flipping member 12 and the grabbing member 111 as a whole can be driven by the lifting component 132 to be lifted or lowered to be close to or away from the tray so as to transfer the lamp.

[0033] Preferably, the flip member 12 is installed on the displacement assembly 131 , and the displacement assembly 131 and the flip member 12 are integrally moved up and down by the lifting assembly 132 .

[0034] As a deformable structure, the flip member 12 is mounted on the lifting assembly 132 , and the lifting assembly 132 and the flip member 12 are driven by the displacement assembly 131 to move in translation.

[0035] Preferably, when two flipping members 12 are provided, the two flipping members 12 can be driven by the shifting assembly 131 to move closer to or farther from each other, thereby causing the clamped lamp to switch positions. When the two first placement areas of the lamp are located between the two second placement areas, the shifting assembly 131 can drive the two grasping members 111 mounted on the flipping members 12 and grasping the lamp to move away from each other, thereby preventing interference between components of the grasping members 111 when they are flipped by the flipping member 12.

[0036] Preferably, the shifting assembly 131 is provided with one, and the shifting assembly 131 is implemented to include a double-headed cylinder, and the two flipping members 12 are installed on the double-headed cylinder, and the double-headed cylinder can drive the two flipping members 12 to move closer to or away from each other, so that the two flipping members 12 are controlled by the same drive to move simultaneously.

[0037] Preferably, the lifting assembly 132 is implemented to include a cylinder.

[0038] The picking and placing mechanism 11 also includes a suction member 112, which is located on the side of the flipping member 12 close to the grasping member 111. The suction member 112 is configured to absorb the lamp located in the first placement area of the tray, and the grasping member 111 is used to grasp the lamp absorbed by the suction member 112 from the peripheral side of the lamp.

[0039] The suction member 112 includes at least one suction assembly 1121 and a lifting member 1122. The suction assembly 1121 is located above the first placement area of the tray and on the side of the flip member 12 near the gripping member 111. The suction assembly 1121 is mounted on the lifting member 1122 and is driven by the lifting member 1122 to move closer to or away from the first placement area. The suction assembly 1121 is used to suction the lamp located in the first placement area of the tray and, driven by the lifting member 1122, raise the lamp to a predetermined height to separate from the tray. When the lamp moves together with the corresponding suction member 112 and separates from the tray, the gripping member 111 horizontally surrounds the lamp so that the gripping member 111 can grasp the lamp from its surrounding side.

[0040] Preferably, the suction component 1121 is implemented to include a suction cup.

[0041] Preferably, the lifting member 1122 is implemented to include a cylinder.

[0042] Preferably, when the tray is provided with two first placement areas, two suction components 1121 are provided and correspond to the two first placement areas of the tray respectively, so as to perform suction actions simultaneously under the driving action of the lifting member 1122.

[0043] refer to Figure 1The lamp production equipment facilitating double-sided processing includes a conveyor 20 and a coding device 30. The coding device 30 includes a first coding mechanism 31. The first coding mechanism 31 includes a first coding component 311. The first coding component 311 is mounted above the conveyor 20. The tray is carried by the conveyor 20 and transferred to the flipping device 10 by the conveyor 20, where it moves under the first coding component 311. The first coding component 311 is used to code the front side of the lamp.

[0044] Preferably, the first coding component 311 is implemented by a laser marking machine.

[0045] Preferably, the transport device 20 is implemented to include but is not limited to a conveyor.

[0046] The first coding mechanism 31 further includes a first camera 312, which is located in the direction in which the tray moves away from the first coding member 311 and continues to move after being conveyed by the conveyor 20. The tray moves away from the first camera 312 and toward the turning device 10 after being conveyed by the conveyor 20. The first camera 312 is used to take a photo of the lamp after the front side coding is completed to check whether the coding position is accurate and the coding information is clear.

[0047] Preferably, the first photographing component 312 is implemented as a camera.

[0048] refer to Figure 1 The lamp production equipment facilitating double-sided processing includes a control assembly 40. The first camera 312 is in communication with the control assembly 40. The control assembly 40 determines whether the front-side coding of the lamp is qualified based on the feedback from the first camera 312. The grasping member 111, the lifting member 1122, the flipping member 12, the shifting assembly 131, and the lifting assembly 132 are all controllably connected to the control assembly 40. The conveying device 20 is also controllably connected to the control assembly 40. The control assembly 40 selectively controls the operation of the flipping device 10 and the conveying device 20 based on the feedback from the first camera 312.

[0049] Preferably, the control component 40 is implemented as a PLC controller.

[0050] Specifically, when the control component 40 determines that the coding on the front of the lamp is qualified based on the feedback of the first camera 312, the control component 40 controls the turning device 10 to operate, and the conveying device 20 is controlled by the control component 40 to retain the pallet outside the turning device 10; when the control component 40 determines that the coding on the front of the lamp is unqualified based on the feedback of the first camera 312, the control component 40 controls the turning device 10 to suspend operation, and the conveying device 20 is controlled by the control component 40 to drive the pallet to move away from the turning device 10, so as to prevent the equipment from doing useless work and reduce operating costs.

[0051] refer to Figure 1 and Figure 6 The lamp production equipment that facilitates double-sided processing also includes a testing device 50, and the testing device 50 includes at least one pressure-maintaining testing mechanism 51. The pressure-maintaining testing mechanism 51 is located in the direction in which the tray is transported by the conveying device 20 and moves away from the flipping device 10 and continues to move. The pressure-maintaining testing mechanism 51 is used to detect the sealing of the lamp placed in the second placement area of the tray. The pressure-maintaining testing mechanism 51 is controllably connected to the control component 40, and the control component 40 selectively controls the pressure-maintaining testing mechanism 51 to perform a pressure test based on the feedback of the first photographic element 312. The pressure-maintaining testing mechanism 51 is communicatively connected to the control component 40, and the control component 40 determines whether the lamp pressure test is qualified based on the feedback of the pressure-maintaining testing mechanism 51.

[0052] Specifically, when the control component 40 determines that the coding on the front of the lamp is qualified based on the feedback of the first camera 312, the control component 40 controls the flipping device 10 and the pressure-maintaining test mechanism 51 to operate successively, and the conveying device 20 is controlled by the control component 40 to retain the pallet successively outside the flipping device 10 and the pressure-maintaining test mechanism 51; when the control component 40 determines that the coding on the front of the lamp is unqualified based on the feedback of the first camera 312, the control component 40 controls the flipping device 10 and the pressure-maintaining test mechanism 51 to suspend operation, and the conveying device 20 is controlled by the control component 40 to drive the pallet to move away from the flipping device 10 and the pressure-maintaining test mechanism 51 successively.

[0053] Preferably, when the tray is provided with two second placement areas, two pressure-maintaining test mechanisms 51 are provided, so that the two pressure-maintaining test mechanisms 51 respectively perform pressure-maintaining tests on the lamps in the two second placement areas, thereby improving production efficiency.

[0054] The pressure-maintaining test mechanism 51 includes an inflatable member 511 and a leak detector 512. The inflatable member 511 is located in the direction in which the tray is transported by the conveying device 20 and moves away from the flipping device 10 and continues to move. The inflatable member 511 is controllably connected to the control component 40. The inflatable member 511 is used to inflate air into the socket formed in the lamp and maintain pressure after inflation. The leak detector 512 is connected to the inflatable member 511 through an air pipe. The leak detector 512 is used to detect the air pressure in the inflatable member 511 after the inflatable member 511 inflates and maintains pressure in the lamp, thereby detecting the sealing of the lamp. The leak detector 512 is in communication with the control component 40, and the control component 40 determines whether the pressure-maintaining test of the lamp is qualified based on the feedback from the leak detector 512.

[0055] The inflatable member 511 includes an inflatable member 5111 and an inflatable drive member 5112. The inflatable drive member 5112 is controllably connected to the control assembly 40. The inflatable member 5111 is positioned in the direction in which the tray is transported by the conveying device 20 and moves away from the flipping device 10 and continues to move. The inflatable member 5111 is mounted on the inflatable drive member 5112 and is driven by the inflatable drive member 5112 to approach the lamp to form a partially sealed plug-in connection with the lamp. The inflatable member 5111 is connected to an external gas tank and to the leak detector 512. The inflatable member 5111 is used to inflate the lamp and maintain pressure thereafter. The leak detector 512 is used to detect the air pressure within the inflatable member 5111 after the inflatable member 5111 has inflated the lamp and maintained pressure.

[0056] Preferably, the pneumatic drive member 5112 is implemented to include a cylinder.

[0057] refer to Figure 1 and Figure 7 The testing device 50 further includes at least one power-on test mechanism 52, which is located in the direction in which the tray moves away from the pressure-maintaining test mechanism 51 and continues to move after being transported by the conveying device 20. The power-on test mechanism 52 is used to perform a power-on test on the lamp that has passed the pressure-maintaining test. The power-on test mechanism 52 is controllably connected to the control component 40, and the control component 40 selectively controls the power-on test mechanism 52 to perform a power-on test based on feedback from the leak detector 512. The power-on test mechanism 52 is in communication with the control component 40, and the control component 40 determines whether the lamp has passed the power-on test based on the feedback from the power-on test mechanism 52.

[0058] Specifically, when the control component 40 determines that the pressure holding test of the lamp is qualified according to the feedback of the leak detector 512, the control component 40 controls the power-on test mechanism 52 to operate, and the conveying device 20 is controlled by the control component 40 to retain the tray outside the power-on test mechanism 52; when the control component 40 determines that the coding on the front of the lamp is unqualified according to the feedback of the first photographic piece 312 or that the pressure holding test of the lamp is unqualified according to the feedback of the leak detector 512, the control component 40 controls the power-on test mechanism 52 to suspend operation, and the conveying device 20 is controlled by the control component 40 to drive the tray to move away from the power-on test mechanism 52 to prevent the equipment from doing useless work and reduce operating costs.

[0059] Preferably, when the tray is provided with two second placement areas, two power-on test mechanisms 52 are provided, so that the two power-on test mechanisms 52 can respectively perform power-on tests on the lamps in the two second placement areas, thereby improving production efficiency.

[0060] The power-on test mechanism 52 includes an energizing member 521 and a light-measuring assembly 522. The energizing member 521 includes an energizing element 5211, and the light-measuring assembly 522 includes a photosensor 5221. Both the energizing element 5211 and the photosensor 5221 are located in the direction of movement of the tray as it is conveyed by the conveyor 20 away from the pressure-maintaining test mechanism 51. The energizing element 5211 is used to energize the lamp, and the photosensor 5221 is used to sense the light emitted by the lamp after power is applied, thereby detecting the lighting quality of the lamp. The photosensor 5221 is in communication with the control assembly 40, and the control assembly 40 determines whether the lamp has passed the power-on test based on the feedback from the photosensor 5221.

[0061] The energized component 521 further includes an energized drive member 5212, which is controllably connected to the control assembly 40. The energized component 5211 is mounted on the energized drive member 5212 and driven by the energized drive member 5212 to approach the lamp so as to be plugged into the portion of the socket formed by the lamp to connect the circuit.

[0062] Preferably, the powered driving member 5212 is implemented to include a cylinder.

[0063] The photometric component 522 also includes a photometric drive member 5222, which is controllably connected to the control component 40. The photosensor 5221 is installed on the photometric drive member 5222 and is driven by the photometric drive member 5222 to move to the outside of the lens of the lamp so that the photosensor 5221 senses the light emitted by the lamp after power is turned on.

[0064] Preferably, the photometric driving member 5222 is implemented to include a cylinder.

[0065] refer to Figure 1 、 Figure 5 and Figure 6 The lamp production equipment that facilitates double-sided processing also includes two fixing members 60. The fixing members 60 are located directly above the conveyor 20 and are controllably connected to the control assembly 40. The fixing members 60 are used to secure the lamp. One of the fixing members 60 is adjacent to the inflatable member 5111. Before the inflatable member 5111 and the lamp are partially plugged into the socket, the corresponding fixing member 60 secures the lamp to prevent the lamp from being pushed along with the tray, ensuring that the inflatable member 5111 and the lamp can be properly plugged into each other. The control assembly 40 selectively controls the operation of the fixing member 60 adjacent to the inflatable member 5111 based on feedback from the first camera 312.

[0066] Another fixing member 60 is adjacent to the power supply member 5211. Before the power supply member 5211 and the lamp are partially plugged into each other to form the socket, the corresponding fixing member 60 secures the lamp to prevent the lamp from being pushed along with the tray, ensuring that the power supply member 5211 and the lamp can be properly plugged into each other. The control assembly 40 selectively controls the operation of the fixing member 60 adjacent to the power supply member 5211 based on feedback from the leak detector 512.

[0067] The fixing member 60 includes a pressing assembly 61 and a driving member 62. The driving member 62 is controllably connected to the control assembly 40. The pressing assembly 61 is located directly above the conveying device 20. The pressing assembly 61 is mounted on the driving member 62 and is driven by the driving member 62 to move up and down to approach or move away from the conveying device 20. When the pressing assembly 61 is driven to approach the lamp on the tray carried by the conveying device 20, the pressing assembly 61 applies pressure to the lamp to fix the lamp.

[0068] Preferably, the clamping assembly 61 of one of the fixing members 60 is provided with the inflatable drive member 5112, and the clamping assembly 61 of the other fixing member 60 is provided with the energized drive member 5212 and the photometric drive member 5222, so that when the two clamping assemblies 61 move downward close to the conveying device 20, the inflatable members 511 and the energized testing mechanism 52 respectively provided on the two clamping assemblies 61 move together, so that the inflatable member 5111 or the energized member 5211 can be subsequently connected to the lamp.

[0069] Furthermore, the pressing assembly 61 includes a pressing body 611, at least one pressing member 612, and at least one elastic member 613. The pressing body 611 and the pressing member 612 are both located directly above the conveying device 20. The pressing body 611 is mounted on the driving member 62 and is driven by the driving member 62 to move up and down toward or away from the conveying device 20. The pressing member 612 is mounted on the pressing body 611 so as to be movable up and down relative to the pressing body 611. The two ends of the elastic member 613 correspond to the pressing member 612 and the pressing body 611, respectively. When the pressing body 611 is driven by the driving member 62 and approaches the conveying device 20, the pressing member 612 is driven by the pressing body 611 to abut against the lamp and, under the abutment of the lamp, moves upward relative to the pressing body 611, thereby achieving floating compression of the lamp to prevent damage to the lamp due to excessive pressure.

[0070] Preferably, when the tray is provided with two second placement areas, two pressing members 612 and two elastic members 613 are provided. When the tray is conveyed by the conveying device 20 to the bottom of the pressing assembly 61, the two pressing members 612 correspond to the lamps located in the two second placement areas, respectively, to simultaneously press the two lamps.

[0071] The coding device 30 also includes a second coding mechanism 32, which includes a second coding component 321. The second coding component 321 is located directly above the conveyor 20 and in the direction in which the tray moves away from the testing device 50 after being conveyed by the conveyor 20. The second coding component 321 is used to code the reverse side of the lamps that have passed the power-on test, achieving double-sided coding based on the first coding component 311. The second coding component 321 is controllably connected to the control assembly 40, which selectively controls the operation of the second coding component 321 based on feedback from the photosensor 5221.

[0072] Specifically, when the control component 40 determines that the power-on test of the lamp is qualified according to the feedback of the photosensor 5221, the control component 40 controls the second coding component 321 to operate, and the conveying device 20 is controlled by the control component 40 to retain the tray outside the second coding component 321; when the control component 40 determines that the front coding of the lamp is unqualified according to the feedback of the first photographic member 312, or that the lamp pressure holding test is unqualified according to the feedback of the leak detector 512, or that the lamp power-on test is unqualified according to the feedback of the photosensor 5221, the control component 40 controls the second coding component 321 to suspend operation, and the conveying device 20 is controlled by the control component 40 to drive the tray to move away from the second coding component 321 to prevent the equipment from doing useless work and reduce operating costs.

[0073] Preferably, the second coding member 321 is implemented by a laser marking machine.

[0074] The second coding mechanism 32 also includes a second camera 322, located in the direction in which the tray, after being conveyed by the conveyor 20, moves away from the second coding member 321 and continues to move. The second camera 322 is used to take a photo of the lamp after the reverse coding operation has been completed to verify the accuracy of the coding position and the clarity of the coding information. The second camera 322 is controllably connected to the control component 40, which selectively controls the operation of the second camera 322 based on feedback from the photosensor 5221. The second camera 322 is in communication with the control component 40, and the control component 40 determines whether the reverse coding of the lamp is qualified based on the feedback from the second camera 322.

[0075] Preferably, the second photographing component 322 is implemented to include a camera.

[0076] Specifically, when the control component 40 determines that the power-on test of the lamp is qualified according to the feedback of the photosensor 5221, the control component 40 controls the second coding component 321 and the second camera component 322 to operate successively, and the conveying device 20 is controlled by the control component 40 to retain the tray on the outside of the second coding component 321 and the second camera component 322 successively; when the control component 40 determines that the front coding of the lamp is unqualified according to the feedback of the first camera component 312, or the lamp pressure holding test is unqualified according to the feedback of the leak detector 512, or the lamp power-on test is unqualified according to the feedback of the photosensor 5221, the control component 40 controls the second coding component 321 and the second camera component 322 to suspend operation, and the conveying device 20 is controlled by the control component 40 to drive the tray to move away from the second coding component 321 and the second camera component 322 successively, so as to prevent the equipment from doing useless work and reduce operating costs.

[0077] The lamp production equipment that is convenient for double-sided processing further includes an equipment main body 70 , and the belt moving member 13 , the conveying device 20 , the coding device 30 , and the driving member 62 are all installed in the equipment main body 70 .

[0078] Those skilled in the art will appreciate that the embodiments of the present invention described above and shown in the accompanying drawings are provided for illustrative purposes only and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functional and structural principles of the present invention have been demonstrated and illustrated in the embodiments. Any variations or modifications may be made to the embodiments of the present invention without departing from the principles described.

Claims

1. Lamp production equipment that is convenient for double-sided processing, characterized in that: The lamp production equipment that facilitates double-sided processing includes a flipping device, and the flipping device includes: A pick-and-place mechanism, comprising two grabbing members, the two grabbing members being respectively used to grab lamps corresponding to the two first placement areas of the tray from the peripheral sides of the lamps; two flip components; The belt-moving member comprises two flipping members arranged at intervals and both mounted on the belt-moving member, each of the grabbing members being mounted on an end portion of the flipping member away from the belt-moving member, the grabbing member grabbing the lamp is driven by the flipping member to rotate 180° to flip the lamp, and the belt-moving member can drive the two grabbing members respectively arranged on the two flipping members to approach the second placement areas formed on the tray and respectively located on both sides of the two first placement areas, so that the two grabbing members can place the flipped lamps in the two second placement areas respectively.

2. The lamp production equipment that facilitates double-sided processing according to claim 1 is characterized in that: The belt-shifting member includes at least one shifting assembly and at least one lifting assembly, the shifting assembly is connected to the lifting assembly, the flipping member is installed on the shifting assembly or the lifting assembly, the grabbing members respectively arranged on the two flipping members can be driven by the shifting assembly to be translated from above the two first placement areas of the pallet to above the two second placement areas, and the flipping member and the grabbing member as a whole can be driven by the lifting assembly to be lifted and lowered to approach or move away from the pallet.

3. The lamp production equipment that facilitates double-sided processing according to claim 2 is characterized in that: The picking and placing mechanism also includes a suction component, which includes two suction assemblies and a lifting component. The two suction assemblies are respectively located above the two first placement areas of the tray and are both located on the side of the flipping component close to the grasping component. The suction components are installed on the lifting component and are driven by the lifting component to rise and fall to approach or move away from the first placement area. The suction components are used to suck the lamps located in the first placement area of the tray and raise the lamps to a predetermined height under the driving action of the lifting component to disengage from the tray. When each lamp moves together with the corresponding suction component and disengages from the tray, each grasping component surrounds a lamp in the horizontal direction, and the grasping component is used to grab the lamps sucked by the suction components from the surrounding side of the lamps.

4. The lamp production equipment that facilitates double-sided processing according to claim 3 is characterized in that: The lamp production equipment that is convenient for double-sided processing includes a conveying device and a coding device, the coding device includes a first coding mechanism, the first coding mechanism includes a first coding component, the first coding component is mounted above the conveying device, the tray is carried by the conveying device and conveyed to the flipping device by the conveying device and moves under the first coding component, the first coding component is used to code the front of the lamp, the first coding mechanism also includes a first photographing piece, the first photographing piece is located in the direction in which the tray is conveyed by the conveying device and moves away from the first coding component and continues to move, the tray is conveyed by the conveying device and moves away from the first photographing piece and moves toward the flipping device, the first photographing piece is used to take a picture of the lamp that has completed front-side coding.

5. The lamp production equipment that facilitates double-sided processing according to claim 4 is characterized in that: The lamp production equipment that is convenient for double-sided processing includes a control component. The first camera is communicatively connected to the control component. The control component determines whether the coding on the front side of the lamp is qualified based on the feedback of the first camera. The grabbing member, the lifting member, the flipping member, the shifting member and the lifting member are all controllably connected to the control component, and the conveying device is controllably connected to the control component. The control component selectively controls the operation of the flipping device and the conveying device based on the feedback of the first camera.

6. The lamp production equipment that facilitates double-sided processing according to claim 5, characterized in that: The lamp production equipment that is convenient for double-sided processing also includes a testing device, which includes two pressure-holding testing mechanisms. The pressure-holding testing mechanisms are located in the direction in which the pallet is transported by the conveying device and moves away from the flipping device and continues to move. The two pressure-holding testing mechanisms are respectively used to detect the sealing of the lamps placed in the two second placement areas of the pallet. The pressure-holding testing mechanism is controllably connected to the control component, and the control component selectively controls the pressure-holding testing mechanism to perform a pressure test based on feedback from the first photographic piece. The pressure-holding testing mechanism is communicatively connected to the control component, and the control component determines whether the lamp pressure test is qualified based on feedback from the pressure-holding testing mechanism.

7. The lamp production equipment that facilitates double-sided processing according to claim 6, characterized in that: The testing device also includes two power-on test mechanisms, the power-on test mechanisms are located in the direction in which the tray is transported by the conveying device and moves away from the pressure-maintaining test mechanism and continues to move, the power-on test mechanisms are used to perform power-on tests on the lamps that have passed the pressure-maintaining test, the power-on test mechanisms are controllably connected to the control component, the control component selectively controls the power-on test mechanisms to perform power-on tests based on feedback from the pressure-maintaining test mechanisms, the power-on test mechanisms are in communication with the control component, and the control component determines the status of the lamps based on feedback from the power-on test mechanisms. Whether the lamp is qualified by power-on test, the power-on test mechanism includes a power-on component and a light measuring component, the power-on component includes a power-on component, the light measuring component includes a photosensitive sensor, the power-on component and the photosensitive sensor are both located in the moving direction of the tray being transported by the conveying device and moving away from the pressure holding test mechanism, the power-on component is used to power the lamp, and the photosensitive sensor is used to sense the light emitted by the lamp after power is turned on, the photosensitive sensor is communicatively connected to the control component, and the control component determines whether the lamp is qualified by power-on test according to the feedback of the photosensitive sensor.

8. The lamp production equipment that facilitates double-sided processing according to claim 7, characterized in that: The coding device also includes a second coding mechanism, which includes a second coding component. The second coding component is located directly above the conveying device and in the direction in which the tray is transported by the conveying device and moves away from the testing device and continues to move. The second coding component is used to code the back of the lamp that has passed the power-on test. The second coding component is controllably connected to the control component. The control component selectively controls the operation of the second coding component based on feedback from the photosensor. The second coding mechanism also includes a second camera. The second camera is located in the direction in which the tray is transported by the conveying device and moves away from the second coding component and continues to move. The second camera is used to take a photo of the lamp that has completed the back coding operation. The second camera is controllably connected to the control component. The control component selectively controls the operation of the second camera based on feedback from the photosensor, and the second camera is communicatively connected to the control component. The control component determines whether the back coding of the lamp is qualified based on the feedback from the second camera.

9. The lamp production equipment that facilitates double-sided processing according to claim 7 or 8, characterized in that: The lamp production equipment that is convenient for double-sided processing also includes two fixing components, which are located directly above the conveying device and are controllably connected to the control component. The fixing components are used to fix the lamp, one of which is adjacent to the pressure-maintaining test mechanism, and the control component selectively controls the operation of the fixing component adjacent to the pressure-maintaining test mechanism based on the feedback of the first photographic member, and the other fixing component is adjacent to the power-on test mechanism, and the control component selectively controls the operation of the fixing component adjacent to the power-on test mechanism based on the feedback of the pressure-maintaining test mechanism.

10. The lamp production equipment that facilitates double-sided processing according to claim 9, characterized in that: The fixing member includes a clamping assembly and a driving member, the driving member is controllably connected to the control assembly, the clamping assembly includes a clamping body, at least one clamping member and at least one elastic member, the clamping body and the clamping member are both arranged directly above the conveying device, the clamping body is installed on the driving member and is driven by the driving member to rise and fall to approach or move away from the conveying device, the clamping member is installed on the clamping body so as to be movable up and down relative to the clamping body, the two ends of the elastic member respectively correspond to the clamping member and the clamping body, when the clamping body is driven by the driving member to approach the conveying device, the clamping member is driven by the clamping body to abut against the lamp and moves upward relative to the clamping body under the abutment action of the lamp to float and clamp the lamp.

Images