Improved novel LED lamp

Abstract

The utility model discloses an improved novel LED lamp which comprises a lampshade, an LED lamp filament, a lamp holder and a positioning seat. The LED lamp filament comprises a substrate, an LED light source, a packaging layer, two conductive parts, two conductive wires and an injection molding rubber plug. Packaging layers covering the LED light sources are packaged on the two surfaces of the substrate; the two conductive parts are arranged at the lower end of the surface of the substrate and are electrically connected with the LED light sources respectively; the upper ends of the two conductive wires are respectively connected with the two conductive parts; the middle parts and the upper ends of the two conductive wires and the lower ends of the substrate and the two conductive parts are all covered by injection molding rubber plugs; the injection molding rubber plugs extend upwards to a position close to the bottom of the packaging layer; the positioning seat is mounted at an opening in the lower end of the lampshade; a vertically-through positioning hole is formed in the middle of the positioning seat; the lower end of the injection molding rubber plug is clamped in the positioning hole; and the lower ends of the two conductive wires respectively penetrate through the positioning holes downwards and are connected with the lamp holder. The injection molding rubber plug wraps the middle part and the upper end of the conductive wire, so that the conductive wire can be prevented from being deformed and bent.

Description

Technical Field

[0001] The utility model relates to the technical field of LED lamps, in particular to an improved new LED lamp. Background Art

[0002] In recent years, due to the rapid development of the LED industry, LED bulbs have gradually replaced traditional lighting fixtures. In addition, LED bulbs, as a cold light source, have been widely used in life.

[0003] Application publication number CN110425434A discloses a plastic LED filament bulb and a production method thereof, wherein the plastic LED filament bulb specifically discloses a lampshade, a lamp holder and a plastic wick, wherein the lower end of the lampshade is provided with a plug-in section, and the plastic wick includes an injection-molded plug adapted to the inner diameter of the plug-in section, a first conductive wire, a second conductive wire with a resistance driving element and an LED filament, the two ends of the LED filament are respectively welded and fixed to the upper ends of the first conductive wire and the second conductive wire, the middle part of the first conductive wire and the resistance driving element of the second conductive wire are automatically braided and then injection-molded to form a plastic wick body, and the plastic wick is fixed in the lampshade by inserting the injection-molded plug into the plug-in section through interference fit.

[0004] However, the aforementioned LED filament still has some problems. For example, although the middle portion of the first conductive filament and the resistance driving element of the second conductive filament are both injection-molded as injection-molded rubber plugs, a portion of the first and second conductive filaments between the top of the injection-molded rubber plug and the LED filaments is still exposed. This exposed portion of the conductive filament is susceptible to bending and deformation during transportation due to vibration, gravity, and other factors, which in turn affects the normal operation of the bulb. In other words, the conductive filament's deformation resistance is not good enough. Utility Model Content

[0005] In response to the problems existing in the above-mentioned prior art, the purpose of the present invention is to provide an improved new LED lamp, in which the injection molded plug can completely cover the middle and upper ends of the conductive wire. This design not only ensures the stability of the conductive wire wrapped by the injection molded plug and prevents its deformation and bending, but also facilitates use and transportation, etc.; the upper end of the injection molded plug can also be used to print corresponding patterns or logos for promotion or to improve the aesthetics.

[0006] In order to achieve the above purpose, the technical solution of the utility model is:

[0007] An improved new LED lamp, comprising a lampshade, an LED filament, a lamp holder and a positioning seat; the LED filament comprises a substrate, an LED light source, an encapsulation layer, two conductive parts, two conductive wires and an injection-molded rubber plug; the LED light source is arranged on the surface of the substrate, and the encapsulation layer covering the LED light source is encapsulated on both surfaces of the substrate; the two conductive parts are respectively arranged at the lower end of one surface of the substrate and are respectively electrically connected to the LED light source; the upper ends of the two conductive wires are respectively connected to the two conductive parts; the middle parts and upper ends of the two conductive wires and the lower ends of the substrate and the two conductive parts are all formed by injection molding of the injection-molded rubber plug. The lampshade is covered by the plug, and the injection molded plug extends upward to a position close to the bottom of the packaging layer, so that the middle and upper ends of the two conductive wires are not easy to bend and deform and their stability is improved. At the same time, the injection molded plug can be used to prevent electric shock and the upper end surface can be used for printing patterns or logos; the positioning seat is installed in the opening at the lower end of the lampshade; a positioning hole is provided in the middle of the positioning seat that passes through the upper and lower parts; the lower end of the injection molded plug can be matched and stuck in the positioning hole to position the LED filament; the lower ends of the two conductive wires respectively pass through the positioning holes downward; the lamp head is sleeved on the outside of the opening at the lower end of the lampshade and is respectively connected to the lower ends of the two conductive wires.

[0008] The following technical solutions are also included:

[0009] Furthermore, the lower end of the injection-molded rubber plug is interference-fitted with the positioning hole, thereby facilitating assembly of the injection-molded rubber plug and improving assembly efficiency.

[0010] Furthermore, the injection molded plug includes a printing portion located at the top and a positioning portion located at the bottom; the printing portion and the positioning portion are both flat and the thickness of the positioning portion is greater than the thickness of the printing portion; the positioning portion can be used for interference fit with the positioning hole, and the outer surface of the printing portion can be used for printing patterns or logos.

[0011] Furthermore, the surrounding outer surfaces of the positioning portion and the surrounding side surfaces of the positioning hole are two planes and two arc-shaped surfaces connected in sequence at intervals, thereby making the connection between the positioning portion and the positioning hole very stable.

[0012] Furthermore, the positioning base includes a central portion with the positioning hole at its center, a plurality of support bars radially connected to the outer surfaces of the central portion, and baffles connected to the outer ends of the support bars. A heat dissipation hole extending vertically through the support bars is formed between adjacent support bars. This arrangement allows the positioning base to connect to the injection molded rubber plug through the central portion, while the heat dissipation hole improves the heat dissipation efficiency of the LED filament, thereby extending the life of the LED filament to a certain extent.

[0013] Furthermore, first protrusions extend outwardly from the periphery of the bottom of the baffle, adapted to engage with the bottom surface of the lampshade. When the positioning base is securely mounted in the opening at the lower end of the lampshade, the first protrusions abut against the bottom surface of the lampshade. This arrangement allows the positioning base to be positioned using the first protrusions during installation, preventing it from exceeding a predetermined travel range.

[0014] Furthermore, second protrusions extend outwardly from the periphery of the bottom of the positioning portion and are configured to engage with the bottom surface of the central portion. When the lower end of the injection plug is securely positioned within the positioning hole, the second protrusions engage the bottom surface of the positioning portion. This arrangement allows the second protrusions to limit the position of the injection plug during installation, preventing it from exceeding a predetermined travel range.

[0015] Furthermore, a plurality of evenly distributed anti-slip convex strips are provided on the outer sides of the positioning seat so that the positioning seat can be installed in the opening at the lower end of the lampshade with an interference fit. The above arrangement can ensure the connection stability between the positioning seat and the lampshade.

[0016] Furthermore, external threads are provided around the opening on the four sides of the lower end of the lampshade, and internal threads corresponding to the external threads are provided in the lamp holder, so that a threaded connection can be achieved between the lamp holder and the lampshade.

[0017] Furthermore, a resistor is included; the resistor is connected to one of the conductive threads and is covered by the injection-molded rubber plug.

[0018] The beneficial effects of the utility model are:

[0019] (1) The present invention extends the injection molded plug upward to a position close to the bottom of the packaging layer, thereby completely covering the middle and upper ends of the conductive wires. That is, the conductive wires are not exposed above the injection molded plug as in the prior art. This design not only ensures the stability of the conductive wires covered by the injection molded plug and prevents them from deforming and bending, but also facilitates use and transportation. Moreover, the upper end of the injection molded plug can also be used to print corresponding patterns, such as logos or other logos, etc., for promotion or to improve aesthetics. Of course, the injection molded plug also has the function of preventing people from electric shock.

[0020] (2) In the present invention, since the injection-molded rubber plug of the LED filament is detachably mounted on the positioning hole of the positioning seat, the LED filament or the positioning seat can be replaced separately when damaged without affecting other components; moreover, if it is necessary to replace a lampshade with an opening of a different size, it is only necessary to directly and synchronously replace the positioning seat with a different outer diameter, but the size of the positioning hole on each positioning seat needs to remain unchanged, that is, the LED filament does not need to be replaced at this time, so that the unreplaced LED filament can continue to be used on the new positioning seat. This design can reduce the replacement cost and use cost of the lamp to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 The utility model is an explosion Figure 1 ;

[0023] Figure 3 The utility model is an explosion Figure 2 ;

[0024] Figure 4 This is a schematic diagram of the structure of the utility model after removing the lamp holder;

[0025] Figure 5 This is a structural diagram of the LED filament and positioning seat of the utility model;

[0026] Figure 6 This is a schematic structural diagram of the LED filament of the present invention with the printed portion removed.

[0027] Reference numerals:

[0028] 1. Lampshade; 11. Opening; 12. External thread;

[0029] 2. LED filament; 21. substrate; 22. packaging layer; 23. conductive wire; 24. injection molding plug; 241. printing part; 242. positioning part; 243. second bump;

[0030] 3. Lamp holder; 31. Internal thread;

[0031] 4. Positioning seat; 41. Center; 411. Positioning hole; 42. Support bar; 43. Baffle; 44. Heat dissipation hole; 45. First protrusion; 46. Anti-slip protrusion. DETAILED DESCRIPTION

[0032] The following describes in detail the specific implementation methods according to the present disclosure in conjunction with the accompanying drawings.

[0033] like Figures 1-6As shown, an improved new type of LED lamp includes a lampshade 1, an LED filament 2, a lamp holder 3 and a positioning seat 4.

[0034] like Figure 2-Figure 6 As shown, the LED filament 2 includes a substrate 21, an LED light source (not shown), an encapsulation layer 22, two conductive parts (not shown), two conductive wires 23, and an injection-molded rubber plug 24. The LED light source is disposed on the surface of the substrate 21, and both surfaces of the substrate 21 are encapsulated with the encapsulation layer 22 covering the LED light source. The two conductive parts are respectively disposed at the lower ends of one surface of the substrate 21 and are electrically connected to the LED light source. The upper ends of the two conductive wires 23 are respectively connected to the two conductive parts, specifically by welding. Therefore, the provision of the conductive parts enables electrical connection between the conductive wire 23 and the LED light source.

[0035] like Figure 2-Figure 5 As shown, for the two conductive threads 23, the middle parts and upper ends of the two conductive threads 23 and the lower ends of the substrate 21 and the two conductive parts are all covered by injection-molded injection plugs 24, and the injection-molded plugs 24 extend upward to a position close to the bottom of the encapsulation layer 22, so that the middle parts and upper ends of the two conductive threads 23 are not easily bent and deformed and their stability is improved. At the same time, the injection-molded plugs 24 can be used to prevent electric shock and the upper end surface can be used for printing patterns or logos.

[0036] like Figure 2-Figure 5 As shown, the positioning seat 4 is installed in the opening 11 at the lower end of the lampshade 1; in addition, a positioning hole 411 is provided in the middle of the positioning seat 4 and passes through the positioning hole 411; the lower end of the injection-molded plug 24 can be matched and clamped in the positioning hole 411 to position the LED filament 2 and prevent it from loosening; the lower ends of the two conductive wires 23 respectively pass through the positioning holes 411 downward.

[0037] like Figure 2-Figure 5 As shown, the lamp holder 3 is sleeved outside the opening 11 at the lower end of the lampshade 1 and connected to the lower ends of the two conductive wires 23. Therefore, by electrically connecting the lamp holder 3 to an external power source, the two conductive wires 23 and the conductive portion can be used to power the LED light source. Since the connection structure between the lamp holder 3 and the two conductive wires 23 is conventional, it will not be described in detail here.

[0038] like Figure 2-Figure 5 As shown, in this embodiment, the lower end of the injection plug 24 is interference-fitted with the positioning hole 411 , thereby facilitating assembly of the injection plug 24 and improving assembly efficiency. Of course, it is also convenient for assembly and disassembly.

[0039] like Figure 2-Figure 5As shown, in this embodiment, the injection molded plug 24 includes a printing portion 241 located at the top and a positioning portion 242 located at the bottom; moreover, the printing portion 241 and the positioning portion 242 are both flat and the thickness of the positioning portion 242 is greater than the thickness of the printing portion 241; the positioning portion 242 can be used for interference fit with the positioning hole 411, and the outer surface of the printing portion 241 can be used for printing patterns or logos.

[0040] In this embodiment, the injection-molded rubber plug 24 is made of insulating material.

[0041] like Figure 2-Figure 5 As shown, in this embodiment, the surrounding outer surfaces of the positioning portion 242 and the surrounding side surfaces of the positioning hole 411 are two planes and two arc-shaped surfaces connected in sequence at intervals, so that the connection between the positioning portion 242 and the positioning hole 411 can be very stable, and the positioning portion 242 is not easy to rotate in the positioning hole 411.

[0042] like Figure 2-Figure 5 As shown, in this embodiment, the positioning base 4 includes a central portion 41 with a positioning hole 411 at its center, a plurality of support bars 42 radially connected to the outer sides of the central portion 41, and baffles 43 connected to the outer ends of the support bars 42. A heat dissipation hole 44 extending vertically through each of the adjacent support bars 42 is formed. Therefore, this arrangement allows the positioning base 4 to connect to the injection molded plug 24 via the central portion 41. The heat dissipation holes 44 improve the heat dissipation efficiency of the LED filament 2, thereby extending the service life of the LED filament 2 to a certain extent.

[0043] like Figure 2-Figure 5 As shown, in this embodiment, first protrusions 45 extend outward from the bottom periphery of the baffle 43 to mate with the bottom surface of the lampshade 1. When the positioning base 4 is installed in the opening 11 at the lower end of the lampshade 1, the first protrusions 45 abut against the bottom surface of the lampshade 1. Therefore, the provision of the first protrusions 45 allows the positioning base 4 to be positioned during installation, preventing it from exceeding a predetermined travel range. For example, when pushing the positioning base 4 upward in the opening 11, the positioning base 4 is properly installed until the first protrusions 45 abut against the bottom surface of the lampshade 1.

[0044] like Figure 2-Figure 5As shown, in this embodiment, second protrusions 243 extend outward from the periphery of the bottom of the positioning portion 242 to mate with the bottom surface of the central portion 41. When the lower end of the injection plug 24 is securely positioned within the positioning hole 411, the second protrusions 243 abut against the bottom surface of the positioning portion 242. Similarly, the provision of the second protrusions 243 allows the injection plug 24 to be positioned during installation, preventing it from exceeding a predetermined travel range. For example, when the injection plug 24 is pushed upward within the positioning hole 411, the second protrusions 243 contact the bottom surface of the positioning portion 242, confirming that the injection plug 24 is in place.

[0045] like Figure 2-Figure 5 As shown, in this embodiment, a plurality of evenly distributed anti-slip ridges 46 are provided on the outer sides of the positioning base 4, allowing the positioning base 4 to be installed in the opening 11 at the lower end of the lampshade 1 with an interference fit. Specifically, the anti-slip ridges 46 are provided on the outer sides of the baffle 43. Therefore, the provision of the anti-slip ridges 46 ensures a stable connection between the positioning base 4 and the lampshade 1.

[0046] like Figure 2-Figure 5 As shown, in this embodiment, external threads 12 are provided around the opening 11 on all sides of the lower end of the lampshade 1, and internal threads 31 corresponding to the external threads 12 are provided in the lamp holder 3, so that a threaded connection can be achieved between the lamp holder 3 and the lampshade 1, thereby facilitating the disassembly and assembly of the lamp holder 3.

[0047] The present invention also includes a resistor (not shown); the resistor is connected to a conductive thread 23 and covered by an injection-molded rubber plug 24. In this embodiment, the resistor is located within the positioning portion 242. Since the arrangement of a resistor on the conductive thread 23 is conventional, it will not be further described here.

[0048] In this embodiment, the encapsulation layer 22 includes a phosphor material that emits uniform light when excited by the light emitted by the LED light source. In addition, the surface of the encapsulation layer 22 is curved, so that the light can be dispersed more evenly.

[0049] In this embodiment, the lampshade 1 is made of transparent plastic.

[0050] During assembly, first, the positioning seat 4 is installed accordingly in the opening 11 of the lampshade 1 until the first protrusion 45 abuts against the bottom surface of the lampshade 1; next, the LED filament 2 with the injection-molded plug 24 is inserted upward into the positioning hole 411 until the second protrusion 243 abuts against the bottom surface of the center part 41; next, the lamp holder 3 is installed.

[0051] To sum up, the utility model extends the injection plug 24 upward to a position close to the bottom of the packaging layer 22, so that the middle and upper ends of the conductive wire 23 can be completely covered, that is, the conductive wire 23 will not be exposed above the injection plug 24. This design not only ensures the stability of the conductive wire 23 wrapped by the injection plug 24 and prevents it from deformation and bending, but also facilitates use and transportation. Moreover, the upper end of the injection plug 24 can also be used to print corresponding patterns, such as logos or other logos, etc., for promotion or improvement of aesthetics. Of course, the injection plug 24 also has the function of preventing people from electric shock.

[0052] In addition, since the injection-molded plug 24 of the LED filament 2 is detachably mounted in the positioning hole 411 of the positioning seat 4, the LED filament 2 or the positioning seat 4 can be replaced separately when damaged without affecting other components. Moreover, if it is necessary to replace the lampshade 1 with an opening 11 of a different size, it is only necessary to directly and synchronously replace the positioning seat 4 of a different outer diameter. However, the size of the positioning hole 41 on each positioning seat 4 needs to remain unchanged, that is, the LED filament 2 does not need to be replaced at this time, so that the unreplaced LED filament 2 can continue to be used on the new positioning seat 4. This design can reduce the replacement cost and usage cost of the lamp to a certain extent.

[0053] The scope of the present disclosure is not defined by the above-described embodiments but by the appended claims and their equivalents.

Claims

1. An improved new LED lamp, characterized by: Including lampshade, LED filament, lamp holder and positioning seat; The LED filament includes a substrate, an LED light source, an encapsulation layer, two conductive parts, two conductive wires, and an injection-molded rubber plug; the LED light source is arranged on the surface of the substrate, and the encapsulation layer covering the LED light source is encapsulated on both surfaces of the substrate; the two conductive parts are respectively arranged at the lower ends of one surface of the substrate and are respectively electrically connected to the LED light source; the upper ends of the two conductive wires are respectively connected to the two conductive parts; The middle and upper ends of the two conductive threads, as well as the lower ends of the substrate and the two conductive parts, are all covered by the injection-molded rubber plug, and the injection-molded rubber plug extends upward to a position close to the bottom of the encapsulation layer, thereby making the middle and upper ends of the two conductive threads less likely to bend and deform and improving their stability. At the same time, the injection-molded rubber plug can be used to prevent electric shock, and its upper end surface can be used for printing patterns or logos; The positioning seat is installed in the opening at the lower end of the lampshade; a positioning hole is provided in the middle of the positioning seat, which runs through the upper and lower parts; the lower end of the injection-molded rubber plug can be matched and fixed in the positioning hole to position the LED filament; the lower ends of the two conductive wires respectively pass through the positioning holes downward; The lamp holder is sleeved outside the opening at the lower end of the lampshade and is correspondingly connected to the lower ends of the two conductive wires respectively.

2. The improved new LED lamp according to claim 1, characterized in that: The lower end of the injection-molded rubber plug is interference-fitted with the positioning hole.

3. The improved new LED lamp according to claim 2, characterized in that: The injection molded plug includes a printing portion located at the top and a positioning portion located at the bottom; the printing portion and the positioning portion are both flat and the thickness of the positioning portion is greater than that of the printing portion; the positioning portion can be used for interference fit with the positioning hole, and the outer surface of the printing portion can be used for printing patterns or logos.

4. The improved new LED lamp according to claim 3, characterized in that: The outer surfaces of the positioning portion and the side surfaces of the positioning hole are composed of two planes and two arc-shaped surfaces connected in sequence at intervals.

5. The improved new LED lamp according to claim 3, characterized in that: The positioning seat includes a central portion located in the middle and having the positioning hole in the center, a plurality of support bars radially connected to the outer sides of the central portion, and baffles respectively connected to the outer ends of the plurality of support bars; a heat dissipation hole is formed between two adjacent support bars and passes through the support bars.

6. The improved new LED lamp according to claim 5, characterized in that: A first protrusion is extended outwardly around the bottom of the baffle for matching with the bottom surface of the lampshade; when the positioning seat is matchedly installed in the opening at the lower end of the lampshade, the first protrusion is attached to the bottom surface of the lampshade.

7. The improved new LED lamp according to claim 5, characterized in that: A second protrusion is extended outwardly around the bottom of the positioning portion for matching with the bottom surface of the central portion; when the lower end of the injection-molded plug is matchedly clamped in the positioning hole, the second protrusion is attached to the bottom surface of the positioning portion.

8. The improved new LED lamp according to claim 1, characterized in that: A plurality of evenly distributed anti-slip convex strips are arranged on the outer sides of the positioning seat so that the positioning seat can be installed in the opening at the lower end of the lampshade with interference fit.

9. The improved new LED lamp according to claim 1, characterized in that: External threads are arranged around the opening on the four sides of the lower end of the lampshade, and internal threads corresponding to the external threads are arranged in the lamp holder, so that the lamp holder and the lampshade can be threadedly connected.

10. The improved new LED lamp according to claim 1, characterized in that: It also includes a resistor; the resistor is connected to one of the conductive threads and is covered by the injection molded plug.

Images