Automatic siphon device for controlling large-flow liquid discharge through small-flow liquid inlet

By designing an automatic siphon device that controls large-flow liquid discharge with small-flow liquid inlet, and using components such as pistons, magnets and adjusting springs, the problem of high requirements for liquid inlet flow in siphon drainage devices is solved, and automatic sewage discharge in land-based fish ponds is realized, with a simple structure and low failure rate.

CN223399330UActive Publication Date: 2025-09-30欧少伟
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Patent Information

Application Number
CN202422978014.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-09-30
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing siphon drainage devices have high requirements for liquid inlet flow and are not suitable for scenarios such as land-based fish ponds. In addition, existing devices have complex structures or high failure rates.

Method used

An automatic siphon device was designed to control large-flow liquid discharge with small-flow liquid inlet. The device used components such as a piston, a magnet, an armature, and an adjusting spring to start and stop the siphon through the water pressure difference in the siphon tube. The liquid level of the siphon was adjusted by combining the siphon liquid level control tube.

Benefits of technology

It realizes the start of large-flow liquid discharge by small-flow liquid inflow, has a simple structure and low cost, is suitable for automatic sewage discharge in land-based fish ponds, and can adjust the siphon start and stop liquid level according to actual conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic siphon device for controlling large-flow liquid discharge through small-flow liquid inlet. The automatic siphon device comprises a siphon pipe, the upper part of the siphon is bent and extends below the liquid level to be drained; a liquid outlet is formed in the side surface of the lower part of the siphon; a piston is arranged in the siphon; a magnet is arranged in the piston; an armature attracted with the magnet is also arranged in the siphon; an exhaust pipe is arranged on the piston; and the exhaust pipe penetrates through the lower part of the piston and extends into the siphon. According to the device, small-flow liquid feeding can be utilized, large-flow liquid discharging is achieved, liquid discharging is automatically stopped after the liquid reaches the set liquid level, liquid discharging is conducted again after the liquid reaches the set liquid level along with rising of the outer liquid level, the process is repeated continuously, and the device is quite suitable for water changing and pollution discharging of the land-based aquatic product culture pond.
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Description

Technical Field

[0001] The utility model belongs to the technical field of drain valves, and in particular relates to an automatic siphon device which controls large-flow liquid discharge by controlling small-flow liquid intake. Background Art

[0002] A common method for draining wastewater in land-based aquaculture involves manually removing pipes or manually activating valves. These methods, however, require significant effort and carry a high risk of error. A second method utilizes a pneumatic automatic drain device, which requires compressed air to power the drain valve and is controlled by a control circuit. This system is relatively complex and prone to failure. A third method is a simple siphon drain, which automatically drains when the external liquid level reaches a certain level and stops automatically when the set discharge volume is reached. However, this device has high requirements for the inlet flow rate at the external liquid level; the inlet flow rate must essentially match the discharge flow rate to trigger siphoning. In practice, if the inlet and discharge flows are roughly equal, draining is unnecessary. Therefore, this type of siphon drain device is not suitable for draining wastewater from fish ponds. The advantage of this device is that it can use a small inlet flow rate, then achieve a sudden, large discharge rate upon reaching the set level. Discharge automatically stops at this level, and then resumes as the external liquid level rises to reach the set level, repeating this cycle. Utility Model Content

[0003] The purpose of this utility model is to address the problem that existing siphon drainage devices require a high inlet flow rate to start drainage, making them unsuitable for land-based fish pond drainage. This utility model proposes an automatic siphon device that uses a small inlet flow to control a large discharge flow. The device can achieve a large discharge flow using a small inlet flow, automatically stops discharging when the set liquid level is reached, and resumes discharging as the external liquid level rises to the set level, repeating this cycle continuously. It is very suitable for draining sewage from land-based aquaculture ponds.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:

[0005] An automatic siphon device for controlling large-flow liquid discharge by small-flow liquid intake comprises a siphon tube; the upper portion of the siphon tube is bent and extends below the surface of liquid to be discharged; a liquid outlet is provided on the side surface of the lower portion of the siphon tube; a piston is provided in the siphon tube; a magnet is provided in the piston; an armature that engages with the magnet is also provided in the siphon tube; an exhaust pipe is provided on the piston; the exhaust pipe passes through the lower portion of the piston and extends into the upper portion of the siphon tube.

[0006] The upper part of the siphon tube is bent and passed into the liquid level below the fish pond. When the liquid level in the fish pond exceeds the lowest point of the bent part of the siphon tube, water enters the siphon tube and the air in the tube is discharged from the exhaust pipe. The water in the siphon tube continues to accumulate. When the gravity of the water in the siphon tube is greater than the sum of the suction force of the armature and the magnet and the friction force on the piston inside the siphon tube, the piston moves downward until the piston reaches below the liquid outlet. At this time, the water in the siphon tube is discharged from the liquid outlet, and the pressure in the siphon tube is instantly reduced. The water in the pool is pressed into the siphon tube under atmospheric pressure, so that a small amount of liquid is triggered to drain a large amount of water. When the water level in the pool to be drained is lower than the siphon tube orifice, air enters the siphon tube, destroying the siphon effect, stopping the siphon, and the piston returns to the top of the liquid outlet to close the drainage.

[0007] As a further technical improvement, the armature is connected to a fixing bracket, which is connected to the inner wall of the siphon tube. The fixing bracket is provided with a through-channel for water flow. The fixing bracket is used to mount the armature; water in the siphon tube can flow out through the through-channel. The fixing bracket can be a thin bracket, ensuring stability while ensuring that the gap between the fixing bracket and the inner wall of the siphon tube, i.e., the through-channel, is large enough to not affect water flow.

[0008] As a further technical improvement, the invention further comprises a piston force adjustment shaft; the lower end of the piston force adjustment shaft is connected to the piston, and the middle portion passes through the armature and the fixing frame; the upper portion of the piston force adjustment shaft is provided with an adjustment nut; an adjustment spring is sleeved on the piston force adjustment shaft between the adjustment nut and the fixing frame. The piston force adjustment shaft can move with the piston; the adjustment nut is rotated to change the compression of the adjustment spring. The greater the compression of the adjustment spring, the greater the force exerted upward on the adjustment nut, the piston force adjustment shaft, and the piston, thereby adjusting the pressure exerted on the piston when pressed downward by water, that is, adjusting the amount of liquid required to start drainage of the siphon; at this time, the piston can only be pushed open when the pressure exerted on the piston by the water in the siphon is greater than the sum of the suction force of the armature and the magnet, the friction force exerted on the piston, and the upward elastic force of the spring.

[0009] As a further technical improvement, the device further includes a siphon liquid level control tube; one end of the siphon liquid level control tube is connected to the top of the curved portion of the siphon tube, and the other end bends and extends below the surface of the liquid to be drained. The siphon liquid level control tube is used to control the liquid level at which the siphon starts and stops. Specifically, only when the liquid level in the fish pond is higher than the orifice of the siphon liquid level control tube will outside air prevent it from entering the siphon tube, allowing siphoning to occur. Conversely, when the liquid level in the fish pond is lower than the orifice of the siphon liquid level control tube, air will enter the siphon tube, destroying the siphon effect and stopping siphoning. Therefore, adjusting the position of the orifice of the siphon liquid level control tube adjusts the liquid level in the fish pond at which siphonic drainage ends.

[0010] As a further technical improvement, the lower portion of the siphon tube is provided with a detachable bottom tube; the connection point between the bottom tube and the siphon tube body is higher than the fixed position of the armature. The bottom tube can be connected to the siphon tube by a threaded connection or other means and is sealed with a sealing ring. The connection point between the bottom tube and the siphon tube is on the fixed frame, so that the fixed frame, armature, piston, magnet, and piston force adjustment shaft are all located on the bottom tube. After removing the bottom tube, the adjusting nut can be rotated to control the amount of water in the siphon tube that pushes the piston open. The liquid outlet is located at the lower portion of the bottom tube.

[0011] As a further technical improvement, the exhaust pipe extends into the curved portion of the upper portion of the siphon pipe. The inlet of the exhaust pipe exceeds the lowest point of the curved portion of the upper portion of the siphon pipe. This ensures that the water level in the siphon pipe is sufficient to push open the piston, rather than entering the exhaust pipe before pushing open the piston.

[0012] As a further technical improvement, the siphon liquid level control tube is a movable tube with an adjustable opening position. The siphon liquid level control tube can be a telescopic tube or a bendable gooseneck tube, etc., as long as the opening position can be adjusted.

[0013] As a further technical improvement, the piston force adjustment shaft is provided with threads on its upper portion; the adjustment nut is movably mounted on the piston force adjustment shaft via the threads. The adjustment nut can be moved to different positions on the piston force adjustment shaft via the threads, and as the adjustment nut moves, the adjustment spring can be compressed to different lengths by the adjustment nut.

[0014] Method for using the above-mentioned automatic siphon device for controlling large-flow liquid discharge by small-flow liquid inlet:

[0015] When in use, the curved part of the siphon tube is extended below the liquid surface of the pool to be drained; as the water level in the pool to be drained continues to rise, when the liquid level in the pool reaches and exceeds the lowest position of the curved section of the siphon tube, water will enter the siphon tube, and the air in the siphon tube will be discharged from the exhaust pipe; because the piston is blocked in the position above the liquid outlet below the siphon tube, the liquid level in the siphon tube continues to rise, and the more water there is, the greater the pressure of the water in the siphon tube on the piston; when the amount of water in the siphon tube is large enough, the downward pressure of the water on the piston is greater than the sum of the suction force of the armature and the magnet, the friction force of the piston on the pipe wall, and the elastic force of the adjusting spring pushing upward, at this time the magnet and the armature suddenly separate, the piston is pushed downward, and the piston exceeds the position of the liquid outlet, causing the water in the siphon tube to instantly flow out of the liquid outlet in large quantities; resulting in a sharp drop in the pressure in the siphon tube, and the water in the pool to be drained is pressed into the siphon tube under atmospheric pressure and discharged from the liquid outlet, reaching a small flow rate in the siphon tube The function of the device is to start large-flow drainage by inlet liquid; adjust the position of the siphon liquid level control pipe orifice. When the water level of the pool to be drained drops below the position of the siphon liquid level control pipe orifice, air enters the siphon pipe, destroying the vacuum in the pipe and stopping the siphon drainage, thereby controlling the siphon drainage stop liquid level; at this time, there is no water flow impacting the piston. Under the action of the adjusting spring force and the suction force of the magnet and the armature, the piston moves upward until the magnet and the armature are completely attracted, and the lower part of the siphon pipe is sealed again; since the pool to be drained no longer siphons drainage, the liquid level begins to rise again under the continuous increase of the liquid inlet flow rate until the liquid level exceeds the lowest position of the curved section of the siphon pipe and a new siphon drainage process begins, and so on; before the above-mentioned use process, the upward elastic force of the adjusting spring on the piston can be changed by rotating the adjusting nut, thereby changing the siphon starting water volume accumulated in the siphon pipe; adjust the position of the siphon liquid level control pipe orifice to adjust the siphon water level depth.

[0016] The technical solution of this utility model has the following beneficial effects:

[0017] 1. This device can achieve sealing in the siphon tube through components such as a piston, a magnet, an armature, and an adjusting spring. When there is enough water in the siphon tube, the piston is pushed open and siphon drainage begins, thereby realizing a small flow of liquid inlet to start a large flow of liquid discharge, making it easier to start the siphon drainage and water exchange in land-based fish ponds and simple and convenient to use.

[0018] 2. This device can change the force required for the piston to be flushed open by water by adjusting the spring and the adjusting nut, thereby controlling the start of the siphon effect of the siphon tube, making the entire siphon drainage adjustable, which is beneficial for users to adjust the use according to actual conditions.

[0019] 3. This device can control the stop liquid level of the siphon action through the siphon liquid level control tube, thereby controlling the liquid level in the pool to be drained, so that the siphon drainage action of the siphon tube is automatically reciprocated.

[0020] 4. This device uses a simple mechanical structure to control small flow and drain large flow. It has a simple and ingenious structure, does not require electricity, has low cost and low failure rate, and is very suitable for sewage discharge and water exchange in fish ponds. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0022] Figure 1 This is a schematic diagram of the overall structure of the device.

[0023] Figure 2 Schematic diagram of the bottom tube and its internal structure.

[0024] Figure markings: 1-siphon tube, 2-liquid outlet, 3-piston, 4-magnet, 5-armature, 6-fixed frame, 7-piston top force adjustment shaft, 8-adjusting spring, 9-adjusting nut, 10-exhaust pipe, 11-siphon liquid level control pipe, 12-pool body to be drained, 13-lowest position of the bending section, 14-position of the siphon liquid level control pipe outlet, 15-bottom pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings of the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0026] Example 1:

[0027] like Figures 1-2 As shown, an automatic siphon device for controlling large-flow liquid discharge by small-flow liquid intake includes a siphon tube 1; the upper part of the siphon tube 1 is bent and extends below the surface of the liquid to be discharged; a liquid outlet 2 is provided on the side of the lower part of the siphon tube 1; a piston 3 is provided in the siphon tube 1; a magnet 4 is provided in the piston 3; an armature 5 attracted to the magnet 4 is also provided in the siphon tube 1; an exhaust pipe 10 is provided on the piston 3; the exhaust pipe 10 passes through the lower part of the piston 3 and extends into the upper part of the siphon tube 1.

[0028] The armature 5 is connected to a fixing frame 6 ; the fixing frame 6 is connected to the inner wall of the siphon tube 1 ; and the fixing frame 6 is provided with a channel through which water can flow.

[0029] It also includes a piston top force adjustment shaft 7; the lower end of the piston top force adjustment shaft 7 is connected to the piston 3, and the middle part passes through the armature 5 and the fixing frame 6; the upper part of the piston top force adjustment shaft 7 is provided with an adjusting nut 9; and an adjusting spring 8 is sleeved on the piston top force adjustment shaft 7 between the adjusting nut 9 and the fixing frame 6.

[0030] It also includes a siphon liquid level control tube 11; one end of the siphon liquid level control tube 11 is connected to the upper part of the siphon tube 1, and the other end extends below the surface of the liquid to be discharged.

[0031] A detachable bottom tube 15 is provided at the lower portion of the siphon tube 1 ; the connection position between the bottom tube 15 and the main body of the siphon tube 1 is higher than the fixing position of the armature 5 .

[0032] The exhaust pipe 10 extends into the upper curved portion of the siphon pipe 1 .

[0033] The method of using the utility model is as follows:

[0034] When in use, extend the curved portion of the siphon tube 1 below the liquid level of the tank body 12 to be drained; as the water level in the tank body 12 to be drained continues to rise, when the liquid level in the tank reaches and exceeds the lowest position 13 of the curved section of the siphon tube, water will enter the siphon tube 1, and the air in the siphon tube 1 will be discharged from the exhaust pipe 10; because the piston 3 is blocked at a position above the liquid outlet 2 below the siphon tube 1, the liquid level in the siphon tube 1 continues to rise, and as the amount of water increases, the pressure of the water in the siphon tube 1 on the piston 3 continues to increase; when the siphon tube 1 When the amount of water in the siphon is large enough, the downward pressure of the water on the piston 3 is greater than the sum of the suction force of the armature 5 and the magnet 4, the friction force of the piston 3 on the pipe wall, and the upward elastic force of the regulating spring 8. At this time, the magnet 4 and the armature 5 suddenly separate, the piston 3 is pushed downward, and the piston 3 exceeds the position of the liquid outlet 2, causing the water in the siphon 1 to flow out of the liquid outlet 2 in a large amount instantly; this causes the pressure in the siphon 1 to drop sharply, and the water in the pool body 12 to be drained is pressed into the siphon 1 under atmospheric pressure and discharged from the liquid outlet 2, reaching When the water level of the tank body 12 to be drained drops below the position 14 of the siphon liquid level control pipe orifice, air enters the siphon pipe 1, destroying the vacuum in the pipe and stopping the siphon drainage, thereby controlling the siphon drainage stop level; at this time, there is no water flow impacting the piston 3, and under the action of the elastic force of the adjusting spring 8 and the suction force of the magnet 4 and the armature 5, the piston 3 moves upward until the magnet 4 and the armature 5 are completely attracted, and the lower part of the siphon pipe 1 is sealed again; since the tank body 12 to be drained no longer siphons drainage, the liquid level begins to rise again under the continuous increase of the liquid inlet flow rate, until the liquid level exceeds the lowest position 13 of the curved section of the siphon pipe and a new siphon drainage process begins, and so on; before the above-mentioned use process, the upward elastic force of the adjusting spring 8 on the piston 3 can be changed by rotating the adjusting nut 9, thereby changing the siphon starting water volume accumulated in the siphon pipe 1; adjusting the position of the siphon liquid level control pipe orifice can realize the adjustment of the siphon water level depth.

[0035] Example 2:

[0036] The difference between this embodiment and the first embodiment is that the siphon liquid level control tube 11 is a movable tube, and its opening position is adjustable.

[0037] The usage of this embodiment is the same as that of the first embodiment.

[0038] Example 3:

[0039] The difference between this embodiment and the second embodiment is that: the upper portion of the piston force adjustment shaft 7 is provided with a thread; and the adjustment nut 9 is movably arranged on the piston force adjustment shaft 7 through the thread.

[0040] The usage of this embodiment is the same as that of the first embodiment.

[0041] Example 4:

[0042] The difference between this embodiment and the third embodiment is that the siphon liquid level control tube 11 is a movable tube with an adjustable opening position. The upper portion of the piston force adjustment shaft 7 is provided with a thread; the adjustment nut 9 is movably mounted on the piston force adjustment shaft 7 via the thread.

[0043] The usage of this embodiment is the same as that of the first embodiment.

[0044] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the scope of the present invention. The scope of protection of the present invention is defined by the claims. Persons skilled in the art may make various modifications or equivalent substitutions to the present invention within the spirit and scope of protection of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the scope of protection of the present invention.

[0045] In the description of the present invention, it should be noted that the terms "inside", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.

[0046] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

Claims

1. An automatic siphon device that controls large-flow liquid discharge by controlling small-flow liquid inflow, characterized by: The invention comprises a siphon tube (1); the upper part of the siphon tube (1) is bent and extends below the surface of the liquid to be discharged; a liquid outlet (2) is provided on the side of the lower part of the siphon tube (1); a piston (3) is provided in the siphon tube (1); a magnet (4) is provided in the piston (3); an armature (5) attracted to the magnet (4) is also provided in the siphon tube (1); an exhaust pipe (10) is provided on the piston (3); the exhaust pipe (10) passes through the lower part of the piston (3) and extends into the upper part of the siphon tube (1).

2. The automatic siphon device for controlling large-flow liquid discharge by small-flow liquid inflow according to claim 1 is characterized in that: The armature (5) is connected to a fixing frame (6); the fixing frame (6) is connected to the inner wall of the siphon tube (1); and the fixing frame (6) is provided with a channel through which water can flow.

3. The automatic siphon device for controlling large-flow liquid discharge by small-flow liquid inflow according to claim 2, characterized in that: It also includes a piston top force adjustment shaft (7); the lower end of the piston top force adjustment shaft (7) is connected to the piston (3), and the middle part passes through the armature (5) and the fixing frame (6); the upper part of the piston top force adjustment shaft (7) is provided with an adjustment nut (9); and an adjustment spring (8) is sleeved on the piston top force adjustment shaft (7) between the adjustment nut (9) and the fixing frame (6).

4. The automatic siphon device for controlling large-flow liquid discharge by small-flow liquid inflow according to claim 1 is characterized in that: It also includes a siphon liquid level control pipe (11); one end of the siphon liquid level control pipe (11) is connected to the upper part of the siphon pipe (1), and the other end extends below the surface of the liquid to be discharged.

5. The automatic siphon device for controlling large-flow liquid discharge by small-flow liquid inflow according to claim 1 is characterized in that: A detachable bottom tube (15) is provided at the lower portion of the siphon tube (1); the connection position of the bottom tube (15) and the main body of the siphon tube (1) is higher than the fixed position of the armature (5).

6. The automatic siphon device for controlling large-flow liquid discharge by small-flow liquid inflow according to claim 1, characterized in that: The exhaust pipe (10) extends into the curved portion of the upper portion of the siphon pipe (1).

7. The automatic siphon device for controlling large-flow liquid discharge by small-flow liquid inflow according to claim 4, characterized in that: The siphon liquid level control tube (11) is a movable tube, and its opening position is adjustable.

8. The automatic siphon device for controlling large-flow liquid discharge by small-flow liquid inflow according to claim 3, characterized in that: The upper portion of the piston top force adjustment shaft (7) is provided with a thread; the adjustment nut (9) is movably arranged on the piston top force adjustment shaft (7) via the thread.