Feeding device for rubber extruder
By combining the auger and the oscillating vibrator, the problem of feed blockage in rubber extruders is solved, the flowability and mixing uniformity of rubber are achieved, and production efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202422664253.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Existing rubber extruders are prone to clogging of the feeding mechanism due to excessive feeding volume or feeding speed, which affects production efficiency and product quality.
The system employs a combination of an auger and a oscillating vibrator. The auger feed end is equipped with a feed hopper, and the oscillating vibrator uses a motor-driven cam to rotate and move a plate, thereby achieving periodic oscillation of the outer cylinder. Combined with the design of the sealing buffer ring and the inner cylinder, this ensures the flowability and mixing effect of the rubber during the extrusion process.
It effectively reduces rubber material retention and clogging, achieves stable and efficient rubber feeding, improves production efficiency, enhances mixing effect, avoids feeding blockage, and extends equipment service life.
Smart Images

Figure CN223507641U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber processing technical field, specifically, relate to a kind of feeding device for rubber extruder. BACKGROUND
[0002] The rubber extruder is a kind of mechanical equipment for processing rubber raw materials into various profiles, which plays a very important role in the production process of tires and rubber products. When the existing rubber extruder directly puts the raw materials into the feeding hopper, it may cause the inlet of the feeding mechanism to be blocked due to excessive feeding amount at one time, affecting normal feeding. It may also cause the extruder to run at full load due to excessive feeding speed, affecting the quality of the products extruded by the extruder, thereby being inconvenient to use. SUMMARY
[0003] The utility model discloses a kind of feeding device for rubber extruder, solve above-mentioned technical problem, reduce the stagnation and blockage of rubber material, ensure the fluidity of rubber in extrusion process, realize the smooth and efficient rubber feeding, improve production efficiency.
[0004] The utility model discloses the following technical scheme is realized: a kind of feeding device for rubber extruder, including auger and swing oscillator, auger feeding end is equipped with feeding hopper, swing oscillator one end is rotatably connected with auger discharge end, swing oscillator other end rotatably connects the interface flange for being connected with the feeding port of rubber extruder, auger and interface flange are relatively fixed.
[0005] Further, the swing oscillator includes an outer cylinder, and a driving plate is arranged on each of the opposite outer walls of the outer cylinder.
[0006] Preferably, the swing oscillator further includes an inner cylinder, the inner cylinder is rotatably and sealingly connected with the auger and the interface flange, and the outer wall of the inner cylinder is connected with the inner wall of the outer cylinder by a spring.
[0007] Preferably, a sealing buffer ring is arranged between the inner cylinder and the auger and between the inner cylinder and the interface flange.
[0008] Preferably, the inner wall of the auger, the inner wall of the inner cylinder and the inner wall of the interface flange are coaxially and smoothly connected.
[0009] Preferably, the spring is uniformly arranged with a plurality of springs in the circumferential direction.
[0010] Preferably, the two cams rotate synchronously.
[0011] The utility model at least has following advantages and beneficial effects:
[0012] (1) By connecting the oscillating vibrator to the discharge end of the auger and then connecting it to the interface flange of the rubber extruder feed port, the retention and blockage of the rubber material are effectively reduced, ensuring the fluidity of the rubber during the extrusion process, achieving stable and efficient rubber feeding, and improving production efficiency.
[0013] (2) The cam driven by the motor rotates and moves the actuating plate on the outer cylinder to realize the periodic swing of the outer cylinder, so that the rubber feeding process is in a periodic vibration field, which can effectively shake the rubber block, improve the mixing effect, change the fluidity of the rubber material, make the feeding uniform, improve the feeding quality, and avoid feeding blockage. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a cross-sectional view of a feeding device for a rubber extruder provided in Embodiment 1 of the present invention;
[0016] Figure 2 A side view of a feeding device for a rubber extruder provided in Embodiment 1 of this utility model;
[0017] Figure 3 This is a cross-sectional view of a feeding device for a rubber extruder provided in Embodiment 2 of this utility model;
[0018] Figure 4 This is a side view of a feeding device for a rubber extruder provided in Embodiment 2 of the present invention;
[0019] Icons: 1-Auger, 11-Feed Hopper, 2-Oscillating Vibrator, 21-Outer Cylinder, 22-Inner Cylinder, 23-Actuating Plate, 3-Interface Flange, 4-Cam, 5-Sealing Buffer Ring. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0022] Example 1
[0023] like Figure 1 , 2 As shown, this embodiment mainly discloses a feeding device for a rubber extruder, including an auger 1 and a oscillating vibrator 2. The auger 1 has a feeding hopper 11 at its feeding end. One end of the oscillating vibrator 2 is rotatably connected to the discharge end of the auger 1, and the other end of the oscillating vibrator 2 is rotatably connected to an interface flange 3 for connecting to the feed port of the rubber extruder. The auger 1 and the interface flange 3 are relatively fixed. Specifically, the auger 1 can be a dual-shaft auger 1 or a single-shaft auger 1 as in the prior art. The auger 1 is horizontally arranged, and its top end is provided with a cover. The cover has a feeding hole and a feeding hopper 11. The rubber material enters the auger 1 through the feeding hopper 11 for crushing and stirring, and is conveyed to the discharge end of the auger 1. Then it enters the oscillating vibrator 2 for gentle oscillation, which effectively reduces the retention and blockage of the rubber material, ensures the fluidity of the rubber during the extrusion process, achieves stable and efficient rubber feeding, and improves production efficiency.
[0024] Furthermore, in a specific implementation, the aforementioned oscillating oscillator 2 provided in this embodiment of the present invention includes an outer cylinder 21, and actuating plates 23 are respectively provided on the opposite outer walls of the outer cylinder 21. The actuating plates 23 on both sides are driven by motors to rotate and actuate cams 4. Specifically, the actuating plates 23 extend radially outward on the opposite outer walls of the outer cylinder 21, and the actuating plates 23 can be integrally formed with the outer cylinder 21 by welding. In this embodiment, the cams 4 driven by the motors on both sides act on the lower end of the actuating plates 23. Since the auger 1 and the interface flange 3 are opposite to each other... The outer cylinder 21, which is fixed in the middle, can only rotate. At the same time, the far resting ends of the two cams 4 are 180° apart, and the two cams 4 rotate synchronously to periodically move the actuating plate 23, forming a stable amplitude vibration. This enables the outer cylinder 21 to oscillate periodically. Applying vibration to a constant shear field makes the rubber feeding process a periodic vibration field, which can effectively shake the rubber block and enhance its mixing effect with other components. It changes the fluidity of the rubber material, makes the feeding uniform, improves the feeding quality, and avoids feeding blockage.
[0025] Example 2
[0026] like Figure 3 , 4As shown, in this embodiment, the oscillating oscillator 2 further includes an inner cylinder 22, which is rotatably sealed to the auger 1 and the interface flange 3. The outer wall of the inner cylinder 22 is connected to the inner wall of the outer cylinder 21 by a spring. Preferably, multiple springs are evenly distributed around the circumference, so that the oscillation between the inner cylinder 22 and the outer cylinder 21 has a certain lag, which increases the vibration frequency to a certain extent, improves the oscillation effect, and makes the rubber mixture more fully mixed.
[0027] Preferably, sealing buffer rings 5 are provided between the inner cylinder 22 and the auger 1, and between the inner cylinder 22 and the interface flange 3. Specifically, the two ends of the inner cylinder 22 are respectively fitted onto the auger 1 and the interface flange 3. The sealing buffer rings 5 are not only located between the mating surfaces of the inner cylinder 22 and the auger 1 and the interface flange 3, but also between the overlapping surfaces of the inner cylinder 22 and the auger 1 and the interface flange 3. On the one hand, by setting the sealing buffer rings 5, dynamic and static sealing is achieved, ensuring the sealing performance of the system during operation and preventing leakage and external pollution. On the other hand, vibration can be isolated within the vibration range of the oscillating oscillator 2, reducing or eliminating the transmission of vibration to other components and causing damage to other components.
[0028] Preferably, the inner walls of the auger 1, the inner cylinder 22, and the interface flange 3 are all coaxially and smoothly connected, which reduces the resistance to the flow of the adhesive, improves the fluidity of the adhesive, reduces the friction and wear between the auger 1 and the inner wall of the pipe, extends the service life of the equipment, and reduces maintenance costs.
[0029] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A feeding device for a rubber extruder, characterized in that, It includes an auger (1) and a swing oscillator (2). The auger (1) is provided with a feed hopper (11) at its feed end. One end of the swing oscillator (2) is rotatably connected to the discharge end of the auger (1). The other end of the swing oscillator (2) is rotatably connected to an interface flange (3) for connecting to the feed port of a rubber extruder. The auger (1) and the interface flange (3) are fixed relative to each other.
2. The feeding device for a rubber extruder as described in claim 1, characterized in that, The swing oscillator (2) includes an outer cylinder (21), and a toggle plate (23) is provided on the outer walls of the outer cylinder (21) on both sides respectively. The toggle plates (23) on both sides are rotated by a cam (4) driven by a motor.
3. The feeding device for a rubber extruder as described in claim 2, characterized in that, The oscillating oscillator (2) also includes an inner cylinder (22), which is rotatably sealed to the auger (1) and the interface flange (3). The outer wall of the inner cylinder (22) is connected to the inner wall of the outer cylinder (21) by a spring.
4. The feeding device for a rubber extruder as described in claim 3, characterized in that, A sealing buffer ring (5) is provided between the inner cylinder (22) and the auger (1) and between the inner cylinder (22) and the interface flange (3).
5. The feeding device for a rubber extruder as described in claim 3, characterized in that, The inner walls of the auger (1), the inner cylinder (22), and the interface flange (3) are all coaxially and smoothly connected.
6. The feeding device for a rubber extruder as described in claim 3, characterized in that, The springs are evenly distributed in multiples along the circumference.
7. The feeding device for a rubber extruder as described in claim 2, characterized in that, The cams (4) on both sides rotate synchronously.