Spray cooling device for coating continuous extrusion processing
By designing a surrounding spray unit and a water recycling unit, the problems of uneven cable cooling and water waste in continuous extrusion processing are solved, achieving efficient cooling and water recycling.
Patent Information
- Application Number
- CN202422784139.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing cooling devices cannot effectively cool cables during continuous extrusion coating processes, leading to overheating and decomposition of the outer sheath and material deformation, as well as significant waste of water resources.
It adopts a surrounding spray unit and a water recycling unit. By rotating the frame, the spray head is driven to carry out surrounding spray cooling, and the water used for spraying is recycled for cooling and reuse, reducing water waste.
This achieves uniform cooling of the cable's outer sheath, improves cooling efficiency, reduces water waste, and ensures effective cooling and a reliable water supply.
Smart Images

Figure CN223526924U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable production technical field, concretely is a kind of spraying cooling device for covering continuous extrusion processing. BACKGROUND
[0002] Covering extrusion is an important link in the production process of wire and cable, mainly used for covering insulation layer or other protective layer outside the conductor. In the continuous extrusion process, the temperature of the skin is relatively high, and if cooling is not carried out, it will cause the skin material to overheat and decompose. In addition, cooling can also make the surface of the molten extruded cable skin solidify and stabilize, prevent the material from falling and deforming under the influence of its own gravity, ensure the uniform thickness of the insulation layer or sheath layer of the cable, and avoid product unqualified.
[0003] The cooling device for cable covering continuous extrusion processing in the prior art is mostly immersed in the water tank and passed through the water tank. The temperature of the water in the water tank rises due to the heat of the covered cable. Since there is no cooling measure, the subsequent cable cannot be effectively cooled. Therefore, we propose a spraying cooling device for covering continuous extrusion processing. UTILITY MODEL CONTENTS
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a spraying cooling device for covering continuous extrusion processing. The device has a reliable surrounding spraying unit. The covered cable passes through the inside of the cavity sleeve shaft, passes through the middle of the rotating frame horizontally and passes out from the cavity sleeve shaft on the other side. When the rotating frame rotates, it can drive the water spray head installed on the inside to spray the covered cable, so that the skin covering the outside of the cable can be uniformly cooled. The spraying method can always ensure that the covered cable is cooled with water at a relatively low temperature, thereby greatly improving the cooling efficiency of the covered cable. The device also has a reliable water recycling unit that can recycle and cool the water used for spraying and use it as part of the water source supply, reducing the waste of water resources. The connector can supply water while maintaining the rotating effect of the cavity sleeve shaft, ensuring the effective supply of spraying water, and effectively solving the problems in the background technology.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a spraying cooling device for covering continuous extrusion processing, comprising a horizontal water tank, a surrounding spraying unit and a water recycling unit.
[0006] Horizontal water tank: horizontally arranged, the upper side of both ends is provided with a chamfer structure, and the lower side of both ends is fixedly connected with a square pillar.
[0007] The surrounding spray unit includes a water-retaining arch, connecting rods, lifting bearings, hollow sleeve shafts, a rotating frame, spray heads, and a motor. The upper end of the horizontal water tank is fixedly connected to a centrally located water-retaining arch. The side cross-section of the water-retaining arch is a two-thirds circular ring structure. Three connecting rods are fixedly connected in a circular array on the inner walls of both ends of the water-retaining arch. The other ends of the three connecting rods are fixedly connected to the outer side of the lifting bearings. The lifting bearings coincide with the center of the side cross-section of the water-retaining arch. The rotating frame is horizontally positioned between the two left and right lifting bearings. Hollow sleeve shafts are fixedly connected at the middle positions of both ends of the rotating frame. The hollow sleeve shafts are fixedly connected to the inner ring side of the lifting bearings and extend outward. The hollow sleeve shafts and the interior of the rotating frame are both hollow and connected. A row of spray heads is linearly arrayed on the inner side of the two horizontal bar sections of the rotating frame. A motor is installed on the upper right side of the water-retaining arch. The output shaft of the motor faces right and is connected to the hollow sleeve shaft on the right side via a belt and pulley.
[0008] Water recycling unit: installed on the outer walls of the left and right sides of the horizontal water tank.
[0009] The water-retaining arch prevents the spray water from splashing everywhere and collects the water falling from the surface of the covered cable into the horizontal water tank. The connecting rod frame is used to install and fix the lifting bearing at the central axis position inside the water-retaining arch. The lifting bearing is used to install the hollow sleeve shafts on both sides of the rotating frame and enable the hollow sleeve shafts and rotating frame to rotate. The motor drives the hollow sleeve shafts and rotating frame to rotate. The covered cable enters from the inside of the hollow sleeve shaft, passes laterally through the middle of the rotating frame, and exits from the hollow sleeve shaft on the other side. When the rotating frame rotates, it can drive the water nozzles installed on the inner side to spray the covered cable around, so that the outer sheath of the cable can be uniformly cooled. The spray method can always ensure that the covered cable is cooled with low-temperature water, thereby greatly improving the cooling efficiency of the covered cable. The water recovery and supply unit can recover and cool the water used for spraying and use it as part of the water supply, reducing the waste of water resources.
[0010] Furthermore, the water recovery and supply unit includes a booster pump, a steel water pipe, and a water inlet valve. A booster pump is installed on both the left front side and the right rear side of the horizontal water tank. Each booster pump has two inlets, one connected to the interior of the horizontal water tank, and the other inlet has a water inlet valve. The steel water pipe extends from the upper outlet of the booster pump and connects to the hollow sleeve shaft. The water inlet valve is used to connect the water pipe to an external water source. The booster pump can extract water collected in the horizontal water tank and from external water sources, increasing the pressure of the spray nozzles. The steel water pipe is used to transport water to the rotating frame.
[0011] Further, the recycling water supply unit further comprises a connecting head and a sealing snap ring, the end of the cavity sleeve shaft outwardly protruding is rotationally connected with the connecting head, the connecting head is fixedly connected with the steel water pipe and keeps internal communication, a ring of water inlet holes is arranged on the circumferential outer side of the cavity sleeve shaft in abutment with the connecting head, two sealing snap rings are fixedly connected on the circumferential outer side of the cavity sleeve shaft, and the two sealing snap rings are respectively installed at the gap positions of the abutment positions of the cavity sleeve shaft and the connecting head. The connecting head can supply water source while keeping the rotating effect of the cavity sleeve shaft, the water sent to the connecting head flows into the cavity sleeve shaft through the water inlet holes at the abutment positions, and the sealing snap ring is used for sealing the gap at the abutment positions of the cavity sleeve shaft and the connecting head.
[0012] Further, the recycling water supply unit further comprises a bracket, the left front side and the right rear side of the horizontal sink are fixedly connected with two longitudinal horizontal brackets, and the booster water pump is fixedly installed on the upper side of the bracket. The bracket is used for installing and supporting the booster water pump.
[0013] Further, it further comprises a semiconductor refrigeration plate, the bottom of the horizontal sink is embedded with the semiconductor refrigeration plate, the cold end of the semiconductor refrigeration plate is in abutment with the inside bottom of the horizontal sink, and the hot end of the semiconductor refrigeration plate is exposed downward. The semiconductor refrigeration plate is used for cooling the collected spray waste water in the horizontal sink, so that it can be used for spraying cooling again.
[0014] Further, it further comprises a blower, the square column at the left and right ends of the horizontal sink is embedded with the blower, and the air outlet of the blower faces the hot end of the semiconductor refrigeration plate exposed downward. The blower is used for cooling the hot end of the semiconductor refrigeration plate.
[0015] Compared with the prior art, the spraying cooling device for continuous coating and extrusion processing has the following advantages:
[0016] 1. The reliable surrounding spraying unit has the following advantages: the cable is inserted into the inside of the cavity sleeve shaft, transversely passes through the middle part of the rotating frame and is taken out from the cavity sleeve shaft on the other side, and when the rotating frame rotates, the water head installed on the inside can spray the cable to uniformly cool the skin outside the cable, and the spraying mode can always ensure that the cable is cooled by water with low temperature, thereby greatly improving the cooling efficiency of the cable.
[0017] 2. The reliable recycling water supply unit can recycle and cool the water used for spraying and use part of the water as water source supply, thereby reducing the waste of water resources; the connecting head can supply water source while keeping the rotating effect of the cavity sleeve shaft, thereby ensuring the effective supply of spraying water.
[0018] 3, The utility model discloses a reliable encircle and spray unit, and the cable is inserted from the inside of cavity sleeve shaft, passes through the middle part of rotary frame and is taken out from the cavity sleeve shaft of the other side, when the rotary frame rotates, can drive the water head of inside installation to encircle and spray to the cable, thereby the skin of cable outside can be uniformly cooled, and the cooling efficiency of cable is greatly improved through the mode of spraying, and the reliable recovery water supply unit can recover and cool the water used for spraying and be used as a part of water supply, reduces the waste of water resources, and the connecting head can supply the water source under the rotary effect of cavity sleeve shaft, guarantees the effective supply of spraying water. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the structure schematic view of the utility model;
[0020] Figure 2 It is the partial sectional view of the utility model;
[0021] Figure 3 It is the utility model Figure 2 The structure enlarged view of A in the middle.
[0022] In the drawing: 1 horizontal water tank, 2 encircle and spray unit, 21 water retaining arch, 22 connecting rod frame, 23 hoisting bearing, 24 cavity sleeve shaft, 25 rotary frame, 26 water head, 27 motor, 3 recovery water supply unit, 31 booster water pump, 32 steel water pipe, 33 connecting head, 34 sealing snap ring, 35 bracket, 36 water receiving valve port, 37 semiconductor refrigeration plate, 38 air blower. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] Please refer to Figures 1-3 The embodiment provides a kind of technical scheme: a kind of spraying cooling device for covering continuous extrusion processing, including horizontal water tank 1, encircle and spray unit 2 and recovery water supply unit 3;
[0025] Horizontal water tank 1: horizontally arranged, and the upside of both ends is equipped with chamfer structure, and the downside of both ends is fixedly connected with square pillar;
[0026] The surrounding spraying unit 2 comprises a water-blocking arch 21, a connecting rod frame 22, a hoisting bearing 23, a hollow sleeve shaft 24, a rotating frame 25, a water spraying head 26 and a motor 27. The upper end of the horizontal water tank 1 is fixedly connected with the centrally arranged water-blocking arch 21. The side section of the water-blocking arch 21 is in the form of a two-thirds circular ring structure. Three connecting rod frames 22 are fixedly connected in a circumferential array on the inner wall of the left and right ends of the water-blocking arch 21. The other ends of the three connecting rod frames 22 are fixedly connected to the outer side of the hoisting bearing 23. The hoisting bearing 23 coincides with the center of the side section of the water-blocking arch 21. The rotating frame 25 is arranged transversely between the left and right hoisting bearings 23. The hollow sleeve shaft 24 is fixedly connected to the inner ring side of the hoisting bearing 23 and extends outward. The hollow sleeve shaft 24 and the rotating frame 25 are hollow and communicate with each other. One row of water spraying heads 26 is linearly arranged on the inner side of the two horizontal rod sections of the rotating frame 25. The motor 27 is arranged on the right side of the upper end of the water-blocking arch 21. The output shaft of the motor 27 extends to the right and is in transmission connection with the hollow sleeve shaft 24 on the right side through a belt and a belt pulley.
[0027] The water recycling and supplying unit 3 is arranged on the outer wall of the left and right sides of the horizontal water tank 1.
[0028] The water-blocking arch 21 can prevent the spraying water from splashing everywhere and make the water falling from the surface of the coated cable flow into the horizontal water tank 1. The connecting rod frame 22 is used for mounting and fixing the hoisting bearing 23 at the central axis position inside the water-blocking arch 21. The hoisting bearing 23 is used for mounting the hollow sleeve shaft 24 on the two sides of the rotating frame 25 and enabling the hollow sleeve shaft 24 and the rotating frame 25 to rotate. The motor 27 drives the hollow sleeve shaft 24 and the rotating frame 25 to rotate. The coated cable penetrates into the hollow sleeve shaft 24, transversely penetrates through the middle part of the rotating frame 25 and penetrates out of the hollow sleeve shaft 24 on the other side. When the rotating frame 25 rotates, the water spraying head 26 arranged on the inner side can spray water around the coated cable, so that the skin covering the outside of the cable can be uniformly cooled. The spraying water can always be used to cool the coated cable, thereby greatly improving the cooling efficiency of the coated cable. The water recycling and supplying unit 3 can recycle and cool the used spraying water and use it as part of the water source, thereby reducing the waste of water resources.
[0029] The water supply unit 3 comprises a booster water pump 31, a steel water pipe 32 and a water valve 36. The booster water pump 31 is installed on the left front side and the right rear side of the horizontal water tank 1. The booster water pump 31 comprises two water inlet ports. One of the water inlet ports is connected to the inside of the horizontal water tank 1. The other water inlet port is provided with a water valve 36. The steel water pipe 32 is connected to the upper outlet of the booster water pump 31 and extends to the cavity sleeve shaft 24. The water valve 36 is used to connect the water pipe to an external water source. The booster water pump 31 can extract water from the horizontal water tank 1 and an external water source and increase the pressure of the water sprayed from the water spray head 26. The steel water pipe 32 is used to transport water to the rotating frame 25.
[0030] The water supply unit 3 further comprises a connecting head 33 and a sealing ring 34. The connecting head 33 is rotatably connected to the end of the cavity sleeve shaft 24. The connecting head 33 is fixedly connected to the steel water pipe 32 and maintains internal communication. A plurality of water inlet holes are arranged on the outer circumference of the cavity sleeve shaft 24. The two sealing rings 34 are fixedly connected to the outer circumference of the cavity sleeve shaft 24 and are arranged at the joint between the cavity sleeve shaft 24 and the connecting head 33. The connecting head 33 can supply water to the connecting head 33. The water in the connecting head 33 flows into the cavity sleeve shaft 24 through the water inlet holes. The sealing ring 34 seals the gap between the cavity sleeve shaft 24 and the connecting head 33.
[0031] The water supply unit 3 further comprises a bracket 35. Two longitudinal horizontal brackets 35 are fixedly connected to the left front side and the right rear side of the horizontal water tank 1. The booster water pump 31 is fixedly installed on the upper side of the bracket 35 by bolts. The bracket 35 is used to install and support the booster water pump 31.
[0032] The water supply unit 3 further comprises a semiconductor refrigeration plate 37. The semiconductor refrigeration plate 37 is embedded and installed at the bottom of the horizontal water tank 1. The cold end of the semiconductor refrigeration plate 37 is in contact with the inside bottom of the horizontal water tank 1. The hot end of the semiconductor refrigeration plate 37 is exposed downward. The semiconductor refrigeration plate 37 is used to cool the sprayed waste water collected in the horizontal water tank 1, so that it can be used for spraying and cooling again.
[0033] The water supply unit 3 further comprises a blower 38. The blower 38 is embedded and installed in the square column at the left and right ends of the horizontal water tank 1. The air outlet of the blower 38 is directed downward to the hot end of the semiconductor refrigeration plate 37. The blower 38 is used to cool the hot end of the semiconductor refrigeration plate 37.
[0034] The working principle of the spraying cooling device for cladding continuous extrusion processing is as follows: before the device is used, the cladding cable is inserted from the inside of the cavity sleeve shaft 24, transversely passes through the middle of the rotating frame 25 and is inserted out from the cavity sleeve shaft 24 on the other side. When the device works, the motor 27 drives the cavity sleeve shaft 24 and the rotating frame 25 to rotate, and when the rotating frame 25 rotates, the water spraying head 26 installed on the inside can spray around the cladding cable, so that the skin cladded on the outside of the cable can be uniformly cooled, and the water with a lower temperature can be used to cool the cladding cable at all times through the spraying mode, so that the cooling efficiency of the cladding cable is greatly improved. The device also has a reliable water recycling unit 3, which can recycle and cool the water used for spraying and use a part of the water source supply, reducing the waste of water resources; the water retaining arch 21 can prevent the spraying water from splashing everywhere and make the water falling from the surface of the cladding cable flow into the horizontal water tank 1; the water inlet valve 36 is used for sleeving the water pipe to connect the external water source, the booster pump 31 can extract the water collected in the horizontal water tank 1 and the external water source and increase the pressure of the water sprayed at the water spraying head 26, the steel water pipe 32 is used for conveying water to the rotating frame 25; the connecting head 33 can supply the water source while keeping the rotating effect of the cavity sleeve shaft 24, the water entering the connecting head 33 flows into the inside of the cavity sleeve shaft 24 through the water inlet hole at the joint, and the sealing ring 34 is used for sealing the gap at the joint position of the cavity sleeve shaft 24 and the connecting head 33; the semiconductor refrigerating plate 37 is used for cooling the spraying waste water collected in the horizontal water tank 1, so that the spraying waste water can be used for spraying cooling again. In addition, the bracket 35 is used for installing and supporting the booster pump 31, and the air blower 38 is used for cooling the hot end of the semiconductor refrigerating plate 37.
[0035] It is worth noting that the input ends of the motor 27, the booster pump 31, the air blower 38 and the semiconductor refrigerating plate 37 disclosed in the above embodiment are electrically connected with the output end of the external power supply through an external control switch group, and the control switch group controls the working of the above-mentioned electrical devices by using the method commonly used in the prior art.
[0036] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation obtained by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.
Claims
1. A spray cooling device for use in a coated continuous extrusion process, characterized by: Including horizontal sink (1), surround spray unit (2) and recycling water supply unit (3); Horizontal sink (1): transverse arrangement, the upper side of both ends is provided with chamfer structure, the lower side of both ends is fixedly connected with square column; Surround spray unit (2): contain water baffle arch (21), connecting rod frame (22), hoisting bearing (23), cavity sleeve shaft (24), rotating frame (25), water head (26) and motor (27), the upper end of the horizontal sink (1) is fixedly connected with the water baffle arch (21) in the middle, the side section of the water baffle arch (21) is two-thirds of the circular structure, the inner wall of the left and right two ends of the water baffle arch (21) is fixedly connected with three connecting rod frames (22) in the circumferential array, the other end of the three connecting rod frames (22) is fixedly connected on the outside of the hoisting bearing (23), the hoisting bearing (23) is coincided with the center of the side section of the water baffle arch (21), the rotating frame (25) is transversely arranged between the left and right two hoisting bearings (23), and the cavity sleeve shaft (24) is fixedly connected at the middle position of both ends of the rotating frame (25), the cavity sleeve shaft (24) is fixedly connected on the inner ring side of the hoisting bearing (23) and extends outward, the cavity sleeve shaft (24) and the inside of the rotating frame (25) are hollow and keep communication, a row of water heads (26) are linearly arrayed on the inner side of the two horizontal rod sections of the rotating frame (25), the upper end right side of the water baffle arch (21) is provided with a motor (27), the output shaft of the motor (27) is right, and the cavity sleeve shaft (24) on the right side is drivingly connected through the belt and the belt pulley; Recycling water supply unit (3): installed on the outer wall of the left and right sides of the horizontal sink (1).
2. The spray cooling device for coating continuous extrusion processing according to claim 1, characterized in that: The recycling water supply unit (3) contains booster water pump (31), steel water pipe (32) and water valve mouth (36), the left front side and the right rear side of the horizontal sink (1) are provided with one booster water pump (31), the booster water pump (31) contains two water inlet ends, one of which is communicated with the inside of the horizontal sink (1), and the other side is provided with a water valve mouth (36), the steel water pipe (32) is led out from the upper end of the booster water pump (31) and connected to the cavity sleeve shaft (24).
3. The spray cooling device for coating continuous extrusion processing according to claim 2, characterized in that: The recycling water supply unit (3) further comprises a connecting head (33) and a sealing snap ring (34), the end of the cavity sleeve shaft (24) extending outward is rotatably connected with the connecting head (33), the connecting head (33) is fixedly connected with the steel water pipe (32) and keeps internal communication, a ring of water inlet holes is formed in the circumferential outer side of the cavity sleeve shaft (24) abutting the connecting head (33), two sealing snap rings (34) are fixedly connected to the circumferential outer side of the cavity sleeve shaft (24), and the two sealing snap rings (34) are respectively installed at the gap between the cavity sleeve shaft (24) and the connecting head (33).
4. The spray cooling device for coating continuous extrusion processing according to claim 2, characterized in that: The recycling water supply unit (3) further comprises a bracket (35), the left front side and the right rear side of the horizontal sink (1) are fixedly connected with two longitudinal horizontal brackets (35), and the booster water pump (31) is fixedly installed on the upper side of the bracket (35) through bolts.
5. The spray cooling device for coating continuous extrusion processing according to claim 1, characterized in that: Also include semiconductor refrigeration plate (37), the bottom of the horizontal water tank (1) embedded with semiconductor refrigeration plate (37), the cold end of semiconductor refrigeration plate (37) is attached to the inside bottom of horizontal water tank (1), and the hot end of semiconductor refrigeration plate (37) is exposed downward.
6. The spray cooling device for coating continuous extrusion processing according to claim 5, characterized in that: Also include blower (38), the square column embedded in the lower side of the left and right ends of the horizontal water tank (1) is installed with blower (38), and the air outlet of blower (38) is directed to the downward exposed hot end of semiconductor refrigeration plate (37).