Battery plugging test device

By designing a battery insertion and removal testing device, which utilizes a limiting plate, a battery insertion and removal mechanism, and a suction cup to achieve automated battery insertion and removal, the problem of time-consuming and labor-intensive manual testing is solved, and testing efficiency is improved.

CN223597851UActive Publication Date: 2025-11-25WUXI IDATA TECHNOLOGY COMPANY LTD
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Patent Information

Application Number
CN202422901432.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-25
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Current battery insertion and removal testing relies on manual operation, which is time-consuming, labor-intensive, and inefficient, and cannot achieve high-efficiency automation.

Method used

A battery insertion and removal testing device was designed, including a limiting plate, a battery insertion and removal mechanism, an adjusting screw and a suction cup. The device automatically simulates the battery insertion and removal process, uses the suction cup to fix the battery and works with a charging dock insertion and removal testing machine to achieve automatic battery insertion and removal testing.

Benefits of technology

It automates battery insertion and removal testing, shortens testing time, improves testing efficiency, and reduces the time and labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery plugging and unplugging test device comprising two limiting plates which are symmetrically arranged, and the upper end and the lower end of each limiting plate are respectively provided with a rotating shaft limiting hole; the battery plugging mechanism is arranged between the two limiting plates and is movably connected with the rotating shaft limiting hole; the number of the adjusting and controlling screws is two, each adjusting and controlling screw penetrates through the two limiting plates in a threaded mode, and the adjusting and controlling screws are located between the upper rotating shaft limiting hole and the lower rotating shaft limiting hole. The design of the battery plugging mechanism effectively solves the problem that the physical center of the test device deviates in the battery plugging test process, and improves the accuracy and stability of the test. And meanwhile, the risk that the battery falls off in the battery plugging experiment is also avoided through the fixing mode of combining the vacuum chuck and the adhesive tape. The battery plugging and unplugging test device replaces an experiment of manually testing the plugging and unplugging of the battery, can more accurately test the performance of the battery after frequent plugging and unplugging, and greatly improves the working efficiency and speed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery plug -pull test field especially, and it relates to a battery plug -pull test device. BACKGROUND

[0002] At present, a large number of electronic equipment on the market all adopt detachable battery to realize charge-discharge function, such as handheld PDA, unmanned aerial vehicle, video camera, power bank and other equipment, and the use frequency of these electronic equipment is very high every day, and the battery needs to be charged many times, however, frequent installation and disassembly of battery can affect the service life of battery. Battery plug -pull test aims to simulate various influences on battery performance and appearance that user may have during the process of installing and disassembling battery. The current test means mainly relies on manual simulation of the plug -pull action of battery, and the tester needs to completely disassemble the battery from the mounting slot of electronic equipment every time, and then reassemble, and needs to repeat thousands of times, this process is time -consuming and labor -intensive, and low in efficiency, therefore, it is urgent to develop an automatic test device to be applied to the field of battery plug -pull test. SUMMARY

[0003] The utility model provides a kind of battery plug -pull test device, to solve the defect that current battery plug -pull experiment adopts manual test, time -consuming, low in efficiency, realizes the automatic test of battery plug -pull experiment.

[0004] The utility model provides a kind of battery plug -pull test device, to solve the defect that current battery plug -pull experiment adopts manual test, time -consuming, low in efficiency, realizes the automatic test of battery plug -pull experiment.

[0005] Limiting plate, two are symmetrically set, and the upper and lower ends of each limiting plate are provided with rotating shaft limiting hole;

[0006] Battery plug -pull mechanism is set between the two limiting plates and movably connected with the rotating shaft limiting hole;

[0007] Regulation screw, two are set, and each regulation screw is threaded through two limiting plates, and regulation screw is located between the rotating shaft limiting hole of upper and lower two;

[0008] Among them, the battery plug -pull mechanism includes fixed block, first connecting column, first rotating shaft, second rotating shaft, second connecting column and suction cup;The first end of first connecting column is connected with fixed block, and the second end is connected with first rotating shaft, and the two ends of first rotating shaft are located in the rotating shaft limiting hole of two upper sides respectively;The first end of second connecting column is connected with second rotating shaft, and the second end is connected with suction cup, and the two ends of second rotating shaft are located in the rotating shaft limiting hole of two lower sides respectively.

[0009] The utility model provides a kind of battery plug-in test device, the cross section of the first rotating shaft is circular, the diameter of the first rotating shaft gradually increases from its two end parts to middle part.The utility model provides a kind of battery plug-in test device, the diameter of the first rotating shaft two ends is less than the rotating shaft limiting hole, and the diameter of middle part is greater than the rotating shaft limiting hole.

[0010] The utility model provides a kind of battery plug-in test device, the structure of the second rotating shaft is identical with the first rotating shaft.

[0011] The utility model provides a kind of battery plug-in test device, and the sucking disc is perforated sucking disc.

[0012] The utility model provides a kind of battery plug-in test device, the second end of the second connecting column is equipped with screw thread, the second end of the second connecting column is inserted into the sucking disc through the perforation of the sucking disc, and nut is threadedly connected on the connecting column on both sides of perforation, and the diameter of nut is greater than the diameter of perforation so as to fix the sucking disc on the second connecting column.

[0013] The utility model provides a kind of battery plug-in test device, and rubber pad is arranged between the nut of the sucking disc outside and the sucking disc, and the rubber pad is sleeved on the second connecting column.

[0014] The utility model provides a kind of battery plug-in test device, when using, need cooperation with seat charge plug-in test machine, first, utilize sucking disc to be closely adsorbed in battery tail portion, and further strengthen fixation using adhesive tape, prevent sucking disc from falling off;Then, seat charge plug-in test machine pulls fixed block in vertical direction, so that sucking disc pulls battery tail portion from the battery installation groove of electronic equipment until battery is not powered on with electronic equipment, but battery does not completely separate from the battery installation groove of electronic equipment;Again, fixed block is pulled down in vertical direction, so that battery returns to the battery installation groove of electronic equipment, restores power supply function, shortens the test time of battery plug-in experiment.The design of battery plug-in mechanism: when device does not start working, the first connecting column and the second connecting column are located on the same linear axial direction, when device starts working, seat charge plug-in test machine pulls fixed block to move in vertical direction, so as to simulate battery plug-in experiment, when fixed block is pulled up, the connection structure of the first rotating shaft and the first connecting column does not change, but under the influence of battery gravity, the second rotating shaft rotates, and the direction of the second connecting column is angularly offset, and the angle γ of the second connecting column deviating from vertical direction is used to compensate the angle θ of battery tail portion being pulled up from horizontal direction, so that the physical center of battery plug-in test device does not deviate, when seat charge plug-in test machine pulls fixed block to move down to return to original position, battery tail portion is just smoothly returned to the battery installation groove of electronic equipment. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0016] Figure 1 is a schematic diagram of a battery plug-in testing device provided by the present application;

[0017] Figure 2 is a connection schematic diagram between the battery plug-in mechanism and the limiting plate;

[0018] Figure 3 is a connection schematic diagram of the suction cup and the second connecting column;

[0019] Figure 4 is a schematic diagram of the battery being pulled up to a certain angle;

[0020] Figure 5 is a schematic diagram of the battery being placed back to the original position.

[0021] Reference signs:

[0022] 100, limiting plate; 101, pivot limiting hole;

[0023] 200, battery plug-in mechanism; 201, fixed block; 202, first connecting column; 203, first pivot; 204, second pivot; 205, second connecting column; 206, suction cup; 207, nut; 208, rubber pad;

[0024] 300, regulating screw;

[0025] 400, adhesive tape;

[0026] 500, battery. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme of the present application will be described clearly and completely in combination with the drawings in the present application. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0028] The present application provides a battery plug-in testing device, which will be described below in combination with Figures 1-5 The present application provides a battery plug-in testing device, which will be described below in combination with

[0029] The two limiting plates 100 are symmetrically arranged, and each limiting plate 100 is provided with a rotating shaft limiting hole 101 at its upper and lower ends. The battery plug-in mechanism 200 is arranged between the two limiting plates 100 and is movably connected with the rotating shaft limiting holes 101. The two regulating screws 300 are arranged to threadedly penetrate the two limiting plates 100, and the regulating screws 300 are located between the upper and lower rotating shaft limiting holes 101.

[0030] The battery plug-in mechanism 200 comprises a fixed block 201, a first connecting column 202, a first rotating shaft 203, a second rotating shaft 204, a second connecting column 205, and a suction cup 206. The first end of the first connecting column 202 is connected with the fixed block 201, and the second end is connected with the first rotating shaft 203. The two ends of the first rotating shaft 203 are respectively located in the two upper rotating shaft limiting holes 101. The first end of the second connecting column 205 is connected with the second rotating shaft 204, and the second end is connected with the suction cup 206. The two ends of the second rotating shaft 204 are respectively located in the two lower rotating shaft limiting holes 101.

[0031] As shown in Figure 2 , the cross section of the first rotating shaft 203 is circular, and the diameter of the first rotating shaft 203 gradually increases from its two ends to the middle part. The diameter of the two ends of the first rotating shaft 203 is smaller than that of the rotating shaft limiting hole 101, and the diameter of the middle part is larger than that of the rotating shaft limiting hole 101.

[0032] Further, the structure of the second rotating shaft 204 is consistent with that of the first rotating shaft 203.

[0033] Further, the first end of the first connecting column 202 is connected with the fixed block 201, the second end of the first connecting column 202 is connected with the first rotating shaft 203, and the first end of the second connecting column 205 is connected with the second rotating shaft 204 by metal welding. The suction cup 206 is a perforated suction cup, which is provided with perforations at the bottom and is adsorbed on the tail of the battery 500. The suction cup 206 is fixed by the adhesive tape 400 to prevent the suction cup 206 from being accidentally separated from the battery 500.

[0034] In this embodiment, as shown in Figure 3 , the second end of the second connecting column 205 is provided with a thread, and the second end of the second connecting column 205 extends into the suction cup 206 through the perforations of the suction cup 206. The connecting column located on both sides of the perforations is threadedly connected with a nut 207, and the diameter of the nut 207 is larger than that of the perforation to fix the suction cup 206 on the second connecting column 205. The rubber pad 208 is arranged between the nut 207 outside the suction cup 206 and the suction cup 206, and is sleeved on the second connecting column 205. The rubber pad 208 is soft and elastic, which can effectively buffer and disperse the pressure or impact force from the outside, and is conducive to preventing the external air from entering the inside of the suction cup 206 through the gap, thereby reducing the adsorption force of the suction cup 206.

[0035] When the battery plug test device is not started, under the restriction of the limiting plate 100 and the shaft limiting hole 101, the first connecting column 202 and the second connecting column 205 are in the same linear axial direction. When the seat charging plug test machine pulls the fixed block 201 in the vertical direction to simulate the battery plug experiment, the second connecting column 205 gradually deviates from the vertical direction.

[0036] Further, before the formal simulation starts, the test device needs to be debugged, that is, the adjusting screw 300 is twisted to make the first shaft 203 and the second shaft 204 stably connected with the shaft limiting hole 101 and flexibly rotate, and then the fixed block 201 is pulled up and down in the vertical direction to verify whether the battery 500 can be accurately reset. This process is manually operated. After the device is debugged, the formal experiment starts.

[0037] In this embodiment, as shown in Figures 4-5 When the seat charging plug test machine pulls the fixed block 201 in the vertical direction, under the adsorption of the suction cup 206, the battery 500 forms a certain angle θ with the horizontal plane, and the size of the angle θ changes with the movement distance of the fixed block. It is worth noting that the battery plug simulation experiment specifies that the movement distance of the fixed block 201 in the vertical direction pulled by the seat charging plug test machine is 10mm, and the rotation delay is 3s. When the seat charging plug test machine pulls the fixed block 201 in the vertical direction, the angle θ gradually increases. When the position of the fixed block 201 rises to 10mm in the vertical direction, the angle θ is maximum at this time, which makes the battery 500 unable to power the electronic device but does not completely separate from the battery installation slot of the electronic device (that is, the purpose of disassembling the battery is achieved at this time). When the time reaches 3s, the seat charging plug test machine pulls the fixed block 201 in the vertical direction, and the angle θ gradually decreases until the battery 500 is completely returned to the battery installation slot of the electronic device. At this time, the angle θ disappears, and the second connecting column 205 is in the same linear axial direction with the first connecting column 202.

[0038] Due to the influence of the gravity of the battery 500, the end of the second connecting column 205 connected with the suction cup 206 gradually deviates from the vertical direction and forms a certain angle γ with the vertical direction, which is used to compensate the influence of the deviation of the angle θ in the horizontal direction in the vertical direction, so that the physical center of the whole battery plug test device does not deviate. The change mode of the size of the angle γ is the same as that of the angle θ, and the angle γ changes synchronously with the angle θ during the movement of the fixed block 201. Therefore, at the same time, the size of the angle γ is equal to that of the angle θ.

[0039] In the embodiment, the battery plug-pull experiment also provides that the seat charging plug-pull testing machine pulls the fixed block 201 to move up and down in the vertical direction, so as to simulate that the number of times of battery plug-pull is adjustable between 3000 and 5000, the movement speed of the fixed block 201 is 1000 mm / min, and the test interval of each time is 2 s.

[0040] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A battery plug test device, comprising: The utility model relates to a battery plug -pull mechanism, including: Limiting plate, two are set out symmetrically, and the upper and lower ends of each limiting plate are provided with pivot limiting hole; Battery plug -pull mechanism is set up between two limiting plates and is connected with pivot limiting hole activity; Regulation screw, two are set up, and each regulation screw is all threaded and penetrates two limiting plates, and regulation screw is located between the upper and lower pivot limiting hole; Wherein, the battery plug -pull mechanism includes fixed block, first connecting column, first pivot, second pivot, second connecting column and sucking disc, the first end of first connecting column is connected with fixed block, and the second end is connected with first pivot, and both ends of first pivot are located in two upper pivot limiting holes respectively, the first end of second connecting column is connected with second pivot, and the second end is connected with sucking disc, and both ends of second pivot are located in two lower pivot limiting holes respectively.

2. The battery insertion and extraction testing device according to claim 1, wherein The cross section of first pivot is circular, and the diameter of first pivot gradually increases from both end parts to middle part.

3. The battery insertion and extraction testing device according to claim 2, wherein The diameter of both end parts of first pivot is less than pivot limiting hole, and the diameter of middle part is greater than pivot limiting hole.

4. The battery insertion and extraction testing device according to claim 3, wherein The structure of second pivot is consistent with first pivot.

5. The battery insertion and extraction testing device according to claim 1, wherein The sucking disc is perforated sucking disc.

6. The battery insertion and extraction testing device according to claim 5, wherein The second end of second connecting column is equipped with thread, the second end of second connecting column extends into sucking disc through the perforation of sucking disc, and the connecting column on both sides of perforation is all screw -connected with nut, and the diameter of nut is greater than the diameter of perforation so as to fix sucking disc on second connecting column.

7. A battery insertion and extraction testing device according to claim 6, wherein The rubber pad between the nut of sucking disc outside and sucking disc is set up, and the rubber pad is sleeved on second connecting column.