High-strength lamp supporting frame

By adopting a U-shaped support frame and support shell design with square tube connection, the large size, poor stability and installation difficulties of traditional stage light support arms are solved, realizing a high-strength and compact lighting support structure, ensuring lighting effects and service life.

CN223709503UActive Publication Date: 2025-12-23FUJIAN JIAIPU LIGHTING & SHADOW TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520167810.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-12-23
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Traditional stage lighting support arms are large in size, difficult to transport and install, have poor structural stability, are prone to deformation, and have poor seam fit for decorative lines. Furthermore, with the increasing size of lighting fixtures, sheet metal support structures cannot effectively withstand the pressure of gravity, affecting the lighting effects and service life.

Method used

The supporting frame is composed of several square tubes connected to form a U-shaped structure. Combined with the design of the supporting shell, including the first side plate, inner arm plate and outer arm plate, they are connected by welding or high-strength bolts to form an organic whole, which enhances the structural strength, provides a flat installation surface, reduces the bending structure, and improves installation efficiency.

Benefits of technology

It achieves a compact and high-strength lamp support structure, ensuring the stability and precise lighting effects of large-sized lamps, reducing transportation and installation difficulties, improving installation efficiency, enhancing resistance to bending deformation, reducing stress concentration, and lowering costs.

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Abstract

The utility model relates to a high-strength lamp supporting frame which comprises a supporting framework and a supporting shell. The support shell is coated outside the support framework; the supporting shell comprises U-shaped first side plates which are oppositely arranged at intervals; the first side plate comprises a transverse part and arm parts connected with the two ends of the transverse part; a transverse plate is connected between the tops of the transverse parts of the two first side plates; the inner side and the outer side of the arm part are respectively connected with an inner arm plate and an outer arm plate; the supporting framework is of a U-shaped structure formed by connecting a plurality of square pipes. And the supporting framework is in contact with the first side plate surface. The square tube combination has extremely high structural compactness, compared with a traditional sheet metal part supporting structure, the structural strength is greatly enhanced, and it is guaranteed that the supporting frame can be suitable for large-size lamps.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of lamps and lanterns especially, relate to a high strength lamp support frame. BACKGROUND

[0002] In the professional field of searchlight and stage lighting, limited by specific function realization demand and established structure frame system, the stage lamp arm is generally designed into U-shaped structure at present. In terms of shell split-molding and subsequent assembly combination link, the traditional processing means is to split the support arm shell along the center position, and then form two independent U-shaped shell components, and then carry out the assembly process based on this. However, this seemingly conventional combination mode actually has a series of tricky problems.

[0003] From the physical size dimension of the product, the overall size of the stage lamp assembled by the traditional process is large, which not only occupies too much space in the transportation and storage process, adds cost and inconvenience to the logistics and warehousing link, but also increases the difficulty of placing large lamps in actual installation scenes, especially in the stage environment with limited space, and the staff needs to spend a lot of energy to adjust the position and angle, and the subsequent maintenance, component replacement and other operations are also a headache.

[0004] In terms of structural stability, since the U-shaped shell is spliced after splitting, the connecting part is naturally weak compared to the integrated forming structure, and is prone to deformation when used for a long time, frequently moved or subjected to slight external force impact, which directly affects the accuracy of the illumination angle of the lamp and the stability of the overall light and shadow effect, and brings noticeable interference to the visual presentation of the stage performance.

[0005] The joint form of the traditional process is single, and limited by manufacturing precision and assembly method, it is almost impossible to achieve uniform and fine joint effect, making the appearance of the lamp rough and simple from the visual aspect.

[0006] On the other hand, the lamp industry is moving towards large-scale, and as the size of the lamp increases, the weight of the lamp also increases rapidly. In the traditional structure system, mainly rely on sheet metal parts as support parts to build the lamp skeleton, and the material properties of the sheet metal parts determine that there is an upper limit to its rigidity and carrying capacity. Once the weight of the lamp exceeds a certain threshold, the sheet metal support structure cannot effectively resist the pressure brought by gravity, and then obvious and visible deformation occurs. This not only destroys the integrity of the appearance of the lamp, but also causes displacement and extrusion risk to the internal precise optical components and electronic elements, seriously threatening the normal function of the lamp and the service life. UTILITY MODEL CONTENTS

[0007] The utility model provides a high -strength lamp support frame.

[0008] In order to reach above -mentioned purpose, the utility model adopts main technical scheme includes:

[0009] A high -strength lamp support frame, including support framework and support shell, the support shell is covered in support framework outside, the support shell includes the first side plate of U type of relative interval arrangement, the first side plate includes the arm portion of the horizontal portion and the connection of horizontal portion both ends, the horizontal portion top of two first side plate is connected with the transverse plate, the inboard and the outboard of arm portion are connected with inner arm plate and outer arm plate respectively, the support framework is by the U type structure of several square tubes and is connected, the support framework and first side plate surface contact.

[0010] Further, the outer arm plate includes first outer arm plate and second outer arm plate connected in sequence, the second outer arm plate is close to the horizontal portion and sets up, and the first outer arm plate sets up away from the horizontal portion.

[0011] Further, the first outer arm plate inboard is equipped with the reinforcing framework of fixed connection with support framework.

[0012] Further, the second outer arm plate both sides are equipped with the folding edge towards arm portion, and the folding edge is fixedly connected with arm portion and increases the accommodation space in second outer arm plate interior.

[0013] Further, the inner arm plate is equipped with the through -hole for the rotating shaft assembly to pass through.

[0014] Further, the horizontal portion outboard is fixedly connected with the reinforcing plate.

[0015] Further, the support framework and first side plate surface contact through screw fixed.

[0016] Further, the bottom of support framework is equipped with the drain hole.

[0017] The utility model discloses a beneficial effect is: the support framework is connected by a plurality of square tubes and forms the U type structure, and this modular square tube combination has very high compactness of structure, compared with the traditional sheet metal support structure, greatly strengthens the structural strength, guarantees that the support frame can be applicable to the large -size lamp, further, the support framework that the square tube constitutes can provide the relatively flat mounting surface, can realize the surface contact with the first side plate to effectively enhance the structural strength of the first side plate, and the first side plate can be integrally cut and formed, can utilize the existing conventional process production and preparation, and the first side plate cooperates with the square tube and effectively solves the problem of the large -area sheet metal easy deformation, the big installation difficulty, the assembly precision difference in the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed in the embodiment, and it should be understood that the following drawings only show some embodiments of the utility model, therefore should not be regarded as the limitation to the scope, for the ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other related drawings according to these drawings.

[0019] Fig. 1 It is the structural schematic diagram of the utility model;

[0020] Fig. 2 It is the exploded schematic diagram of the support frame of the utility model;

[0021] Fig. 3 It is the explosion drawing of the support frame of the utility model;

[0022] Mark explanation:

[0023] 100, support skeleton; 110, drain hole; 200, support shell; 210, first side plate; 211, horizontal part; 212, arm part; 213, reinforcing plate; 220, horizontal plate; 230, inner arm plate; 231, through hole; 240, outer arm plate; 241, first outer arm plate; 242, second outer arm plate; 243, folded edge; 250, reinforcing skeleton. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] Embodiment, please refer to Figs. 1-3 As shown in the drawings:

[0028] The utility model provides a high -strength lamp support frame, including support framework 100 and support shell 200, support shell 200 is covered in support framework 100 outside, support shell 200 includes the first side plate 210 of U type of relative interval arrangement, first side plate 210 includes the arm portion 212 of the connection of the top 211 of two first side plates 210, and the horizontal plate 220 is connected between the top of the top 211 of two first side plates 210, and the inner side and the outside of arm portion 212 are connected with inner arm plate 230 and outer arm plate 240 respectively, support framework 100 is connected by the U type structure of several square tubes, and the modularization of square tube combination has very high structural compactness, compared with traditional sheet metal support structure, greatly strengthens structural strength, guarantees that support frame can be applicable to the large -size lamp, further, the support framework 100 of square tube can provide relatively flat mounting surface, to realize with the face contact of first side plate 210, to effectively strengthen the structural strength of first side plate 210, first side plate 210 can be integrally cut into shape, can utilize the existing conventional process production and manufacture, and first side plate 210 cooperates with square tube and effectively solves the problem of large -area sheet metal easy deformation, difficult installation, assembly precision difference in the prior art.

[0029] The support shell 200 is wrapped outside the support framework 100, and each component of the support shell 200 is closely attached to the support framework 100, especially the two first side plates 210 in the U shape, which form a stable and regular closed space through precise connection with the horizontal plate 220, the inner arm plate 230 and the outer arm plate 240. In terms of the support shell 200, the horizontal plate 220 connected between the top of the horizontal part 211 of the two first side plates 210 enhances the bending resistance in the horizontal direction, uniformly disperses the stress on both sides, and prevents local deformation caused by excessive stress on a single side. The inner arm plate 230 and the outer arm plate 240 are respectively connected to the inner and outer sides of the arm part 212, which not only increases the thickness of the arm part 212 and improves its ability to resist external force impact, but also restricts the deformation trend of the arm part 212 in all directions. Therefore, the lamp can still maintain structural integrity and ensure accurate and stable illumination angle when facing frequent handling, long-term vibration and accidental collision, thereby providing reliable light and shadow protection for stage performance.

[0030] In an embodiment, the outer arm plate 240 comprises a first outer arm plate 241 and a second outer arm plate 242 connected in sequence; the second outer arm plate 242 is arranged close to the horizontal part 211; and the first outer arm plate 241 is arranged away from the horizontal part 211. The split structure can adapt to different bending edges 243 on the first side plate 210, facilitating installation and manufacturing, and the split structure is also easier to transport and package.

[0031] In an embodiment, the first outer arm plate 241 is internally provided with a reinforcing framework 250 fixedly connected with the support framework 100. In terms of structural reinforcement, the reinforcing framework 250 closely cooperates with the support framework 100, which can be made of high-strength alloy material or specially heat-treated steel material, and has excellent rigidity. When the lamp encounters extreme working conditions such as strong vibration and accidental impact, the reinforcing framework 250 can share part of the pressure borne by the support framework 100, evenly disperses the external force to a larger range through multi-point fixed connection, effectively inhibits the bending and twisting deformation of the support framework 100, further improves the reliability of the entire lamp structure, and ensures that the light illumination angle is still accurate and correct under harsh conditions. From the perspective of space utilization, the structural design of the reinforcing framework 250 expands the available space inside the first outer arm plate 241, and the enlarged internal space provides ample channels for wiring, so that technicians can comfortably classify and regularly arrange the wires, reduce line loss and short circuit hazards, and also facilitate subsequent maintenance and upgrading. Moreover, for some small-sized auxiliary equipment such as heat dissipation devices and intelligent control modules that need to be installed inside the lamp, the newly added space also provides an ideal accommodation place.

[0032] In an embodiment, the second outer arm plate 242 is provided with a folded edge 243 on both sides towards the arm portion 212; the folded edge 243 is fixedly connected with the arm portion 212 and increases the accommodation space inside the second outer arm plate 242. The presence of the folded edge 243 is equivalent to adding an additional reinforcing rib to the second outer arm plate 242, thereby being able to improve the structural strength;

[0033] In an embodiment, the inner arm plate 230 is provided with a through hole 231 for the rotating shaft assembly to pass through.

[0034] In an embodiment, the lateral portion 211 is fixedly connected with a reinforcing plate 213 outside. The lateral portion 211 is a key load-bearing part of the support shell 200, bearing the weight of the lamp itself and additional forces generated due to movement and collision. The reinforcing plate 213 is fixedly connected with the lateral portion 211 and has excellent bending and compression resistance.

[0035] In an embodiment, the support framework 100 is fixedly connected with the first side plate 210 through surface contact and screws. The surface contact design ensures that the support framework 100 and the first side plate 210 are in large-area contact, which can more evenly disperse the force compared with point contact or line contact. When the lamp bears its own weight, especially large and heavy stage lamps, or is subjected to external force impact during transportation and installation, the force can be effectively transmitted to the entire support framework 100 through the large-area surface contact, avoiding stress concentration in a small local area and reducing the risk of structural damage caused by local overload, such as indentation of the first side plate 210 and deformation of the first side plate 210, thereby effectively ensuring the stability of the overall structure of the lamp and maintaining the precise light projection angle to ensure that the stage performance is not affected.

[0036] In an embodiment, the bottom of the support framework 100 is provided with a drainage hole 110. The drainage hole 110 can prevent the accumulation of water inside the lamp and ensure that the inside of the lamp can dry quickly after being rained on.

[0037] The above description is only an embodiment of the present application, and does not limit the patent scope of the present application. Any equivalent transformation or direct or indirect application in related technical fields based on the content of the present application is also included in the patent protection scope of the present application.

Claims

1. A high strength light fixture support frame, characterized by: The utility model provides a support frame (100) and support shell (200) are included, the support shell (200) is covered in the support frame (100) outside, the support shell (200) includes the first side plate (210) of U type of relative interval arrangement, the first side plate (210) includes the arm portion (212) of the connection of the horizontal portion (211) both ends of horizontal portion (211), the horizontal plate (220) is connected between the top of the horizontal portion (211) of two first side plate (210), the inside and the outside of arm portion (212) are connected with inner arm plate (230) and outer arm plate (240) respectively, the support frame (100) is connected by the U type structure of several square tubes, the support frame (100) and first side plate (210) face contact.

2. A high strength light fixture support frame according to claim 1, wherein: The outer arm plate (240) includes first outer arm plate (241) and second outer arm plate (242) connected in sequence, the second outer arm plate (242) is close to horizontal portion (211) setting, the first outer arm plate (241) is away from horizontal portion (211) setting.

3. A high strength light fixture support frame according to claim 2, wherein: The first outer arm plate (241) inside is equipped with the reinforcing framework (250) fixed connection with support frame (100).

4. A high strength light fixture support frame according to claim 2, wherein: The second outer arm plate (242) both sides are equipped with the folding edge (243) towards arm portion (212), the folding edge (243) is fixedly connected with arm portion (212) and increases the accommodation space in second outer arm plate (242) inside.

5. A high strength light fixture support frame according to claim 1, wherein: The inner arm plate (230) is equipped with the through -hole (231) for the rotating shaft subassembly to pass through.

6. A high strength light fixture support frame according to claim 1, wherein: The horizontal portion (211) outside is fixedly connected with the reinforcing plate (213).

7. A high strength light fixture support frame according to claim 1, wherein: The support frame (100) and first side plate (210) face contact through screw fixation.

8. A high strength light fixture support frame according to claim 1, wherein: The bottom of support frame (100) is equipped with drain hole (110).