Novel flaker cleaning device

Abstract

A novel flaker cleaning device comprises a handle, an anti-skid rubber sleeve, a hoop, an illuminating lamp, a fixing strip, a scraper and a reinforcing rib, the illuminating lamp is installed at one end of the handle through the hoop, the scraper is installed at one end of the handle, the scraper comprises a horizontal part and an inclined part, and the angle between the horizontal part and the inclined part is 140-150 degrees. The device is simple in structure, ingenious in conception, capable of being used for training of trainees with different leg lengths, capable of selecting corresponding training intensity according to needs and high in applicability.

Description

TECHNICAL FIELD

[0001] The utility model relates to a cleaning device, in particular to a novel flake machine cleaning device. BACKGROUND

[0002] The flake machine used in the flake production process needs to clean the inner wall of the flake machine to ensure that the flake machine is not blocked and can be normally used after a certain flaking process is finished. At present, when using a shovel to clean residual flakes, the inner wall vertical part cannot be cleaned, and brute force construction can easily cause the flake machine adjusting mechanism rod to break, resulting in flake machine downtime maintenance. Moreover, when cleaning the inner wall of the flake machine, the operator needs to lean forward to clean, which increases the risk of alkali burn and scalding, and it is also difficult to scrape off the accumulated alkali on the flake machine baffle. Therefore, it is necessary to design a high-efficiency, practical and safe flake machine cleaning device. SUMMARY

[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a novel flake machine cleaning device, which effectively solves the problems mentioned in the background art.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: the utility model discloses a handle, antiskid rubber sleeve, clamp, illuminating lamp, fixed strip, scraper and reinforcing rib, one end of the handle is equipped with the illuminating lamp through the clamp, one end of the handle is equipped with the scraper, the scraper includes horizontal part and inclined part, and the angle between the horizontal part and the inclined part is 140°-150°.

[0005] Preferably, the clamp and the handle are symmetrically welded with semicircular fixed strips, and the semicircular fixed strips limit the illuminating lamp.

[0006] Preferably, the rear end of the scraper is welded with a reinforcing rib, and the reinforcing rib is welded with the handle.

[0007] Preferably, the thickness of the reinforcing rib is 2mm.

[0008] Preferably, the other end of the handle is sleeved with an antiskid rubber sleeve.

[0009] Preferably, the handle, the scraper and the reinforcing rib are all made of 316L stainless steel material.

[0010] Beneficial effects: 1, the device of the utility model under the illumination of the light device, through the curved scraper, the residual flake is scraped off, the operation is simple, convenient to observe, saves time and effort, low cost, economic and applicable;

[0011] 2. The scraper is made of 316L stainless steel, which has good wear resistance and corrosion resistance, ensuring the stability of service life and cleaning effect; the unique angle between the horizontal part and the inclined part is 140°-150°, which can better fit the surface shape of the sheeting machine and the distribution of material residues, and can efficiently scrape off material residues on both flat and curved surfaces, significantly improving cleaning efficiency and quality, reducing the adverse effects of material residues on the performance of the sheeting machine, reducing the risk of equipment failure, and helping to maintain the stability and continuity of the production process, reducing downtime and production losses caused by sheeting machine failure. BRIEF DESCRIPTION OF DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application. In the drawings:

[0013] Fig. 1 is a schematic diagram of the overall three-dimensional structure of the present application;

[0014] Fig. 2 is a schematic diagram of the scraper structure of the present application;

[0015] Reference numerals in the drawings: 1, handle; 2, anti-slip rubber sleeve; 3, clamp; 4, illuminating lamp; 5, fixed bar; 6, scraper; 61, horizontal part; 62, inclined part; 7, reinforcing rib. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings Figs. 1-2 The specific embodiments of the present application will be further described in detail.

[0017] Example one, by Figs. 1-2 The present application provides a novel sheeting machine cleaning device, the handle 1: made of 316L stainless steel material, has excellent corrosion resistance and mechanical strength, can withstand various forces applied during cleaning process, ensures the stability and reliability during use; the length and shape of the handle are ergonomically designed, which is convenient for the operator to hold, reduces hand fatigue, improves the comfort and flexibility of operation, one end is connected with the scraper 6 and the clamp 3, the other end is sleeved with the anti-slip rubber sleeve 2, which prevents slipping due to sweating or other reasons during use, further enhances the safety of operation.

[0018] Anti-slip rubber sleeve 2: sleeved on the other end of handle 1, made of rubber material with high friction coefficient, the surface has anti-slip texture, which can effectively increase the friction between the hand and the handle, even in wet or greasy working environment, the operator can hold the handle firmly, avoid personal injury and equipment damage caused by tool slipping, also improve the accuracy and efficiency of operation.

[0019] The clamping hoop 3 is used to install the illuminating lamp 4 on one end of the handle 1, which is compact in structure design and can firmly fix the illuminating lamp, ensuring that the lighting position is stable during cleaning. The clamping hoop and the handle are reinforced by the symmetrically welded semicircular fixing strip 5, which not only enhances the connection strength of the clamping hoop and the handle, preventing the clamping hoop from loosening or shifting during use, but also plays a limiting role on the illuminating lamp 4, ensuring that the lighting direction always points to the cleaning area, providing a clear view for the operator, facilitating accurate cleaning operation, and easily completing the cleaning task even in a dimly lit working environment.

[0020] The illuminating lamp 4 is installed on the handle 1 through the clamping hoop 3 to provide sufficient lighting for cleaning work, ensuring that the operator can clearly see the material residue on the sheeting machine, especially in some poorly lit corners or at night, the role of the illuminating lamp is more prominent. Its brightness and illumination range are optimized to effectively illuminate the cleaning area, helping the operator to accurately operate the scraper 6, improving cleaning effect and work efficiency, and reducing the risk of misoperation due to poor visibility.

[0021] The fixing strip 5 is semicircular in structure and symmetrically welded between the clamping hoop 3 and the handle 1, made of the same 316L stainless steel material as the handle, with sufficient strength and rigidity. The inner arc surface of the fixing strip closely fits the outer surface of the illuminating lamp 4, playing a role in stabilizing and fixing the illuminating lamp, preventing it from shaking, rotating or falling off during use, ensuring the stability and reliability of the lighting effect, and providing continuous and stable light source support for cleaning work.

[0022] The scraper 6 is also made of 316L stainless steel material, with good wear resistance and corrosion resistance, which can effectively scrape off the material residue on the surface of the sheeting machine. The scraper includes a horizontal part 61 and an inclined part 62, and the angle between the horizontal part 61 and the inclined part 62 is 140°-150°. This unique design angle allows the scraper to better adapt to the shape of the sheeting machine surface and the distribution of material residue during cleaning, efficiently scraping off material residue on both flat and curved surfaces, improving cleaning efficiency and quality, reducing the impact of material residue on the performance of the sheeting machine, and prolonging the service life and maintenance period of the equipment.

[0023] Reinforcing rib 7: welded at the rear end of the scraper 6 and welded to the handle 1, with a thickness of 2mm, made of 316L stainless steel; the role of the reinforcing rib is to enhance the connection strength between the scraper 6 and the handle 1, prevent deformation, fracture and other conditions at the connection part of the scraper and the handle due to excessive force during cleaning, ensure that the scraper can work stably and reliably in high-strength cleaning work, improve the durability and reliability of the entire cleaning device, reduce maintenance costs and downtime due to component damage, and ensure the continuity and stability of the production process.

[0024] Specific use: Before use, check whether each component of the cleaning device is intact, including handle 1, anti-slip rubber sleeve 2, clamp 3, light 4, fixing strip 5, scraper 6 and reinforcing rib 7, etc., to ensure that there is no looseness, deformation or damage.

[0025] Confirm that the light 4 has sufficient power, and if necessary, replace the battery or charge it in advance to ensure sufficient lighting brightness during cleaning.

[0026] Holding and lighting:

[0027] The operator holds the handle 1 with the end of the anti-slip rubber sleeve 2, ensuring firm and comfortable grip, with fingers naturally curved for easy force application.

[0028] Turn on the light 4 and adjust the lighting direction to the part of the sheeting machine that needs to be cleaned. With the fixing effect of the clamp 3 and the fixing strip 5, the light 4 should maintain a stable lighting angle to illuminate the cleaning area, allowing the operator to clearly see the location and condition of the material residue.

[0029] Cleaning operation:

[0030] Gently touch the horizontal part 61 or inclined part 62 of the scraper 6 to the material residue part of the sheeting machine surface, and select the appropriate scraper part and angle for cleaning operation according to the thickness, hardness of the material residue and the shape of the sheeting machine surface.

[0031] Apply appropriate pressure and push or pull the handle 1 to make the scraper 6 perform scraping action along the direction of the material residue, gradually scraping the material residue off the sheeting machine surface. During the scraping process, pay attention to keep the scraper stable to avoid scratching or damaging the sheeting machine surface due to shaking.

[0032] For some stubborn material residues, you can appropriately increase the pressure of the scraper or use multiple scraping methods, but be careful not to apply excessive force to avoid damaging the scraper or the sheeting machine.

[0033] During the cleaning process, the operator can adjust the position and strength of holding the handle, as well as the angle and strength of the scraper according to the actual situation, so as to achieve the best cleaning effect. At the same time, attention should be paid to the situation of the cleaning area at all times to ensure that the material residues are completely removed and to avoid omissions.

[0034] Cleaning is completed:

[0035] After the cleaning is completed, the scraper 6 is removed from the surface of the pelletizer, and the illuminating lamp 4 is turned off.

[0036] The cleaning effect is checked to ensure that there is no obvious material residue on the surface of the pelletizer. If necessary, secondary cleaning can be performed to ensure that the cleanliness of the pelletizer meets the production requirements.

[0037] The cleaning device is placed in a safe and dry place and properly stored for next use.

[0038] Finally, it should be pointed out that the above description is only the preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A new type of sheeting machine cleaning device, comprising a handle (1), a non-slip rubber sleeve (2), a clamp (3), a light (4), a fixing strip (5), a scraper (6) and a reinforcing rib (7), characterized in that: One end of the handle (1) is provided with an illuminating lamp (4) through a clamp (3), and one end of the handle (1) is provided with a scraper (6), the scraper (6) comprises a horizontal part (61) and an inclined part (62), and the angle between the horizontal part (61) and the inclined part (62) is 140-150 degrees.

2. A novel cleaver cleaning device according to claim 1, characterized in that: The clamp (3) and the handle (1) are symmetrically welded with a semicircular fixing strip (5), and the semicircular fixing strip (5) limits the illuminating lamp (4).

3. A novel cleaver cleaning device as claimed in claim 2, wherein: The rear end of the scraper (6) is welded with a reinforcing rib (7), and the reinforcing rib (7) is welded with the handle (1).

4. A novel cleaver cleaning device as claimed in claim 3, wherein: The thickness of the reinforcing rib (7) is 2mm.

5. A novel cleaver cleaning device as claimed in claim 4, wherein: The other end of the handle (1) is sleeved with an antiskid rubber sleeve (2).

6. A novel cleaver cleaning device as claimed in claim 5, wherein: The handle (1), the scraper (6) and the reinforcing rib (7) are all made of 316L stainless steel.

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