Device for realizing error correction and traceability of stacked cigarettes in order

By installing multiple QR code recognition cameras in the order stacking device, the stacking and error correction of cigarette packs are integrated, solving the problem of requiring additional workstations in existing technologies, improving the efficiency and accuracy of the equipment, and reducing hardware and labor costs.

CN223836625UActive Publication Date: 2026-01-27POTEVIO LOGISTICS TECH
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Patent Information

Application Number
CN202423132786.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-01-27
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

The existing order stacking device requires an additional error correction and traceability station to achieve the error correction and traceability function, which leads to increased equipment investment and manpower input.

Method used

First and second QR code recognition cameras are installed in the tobacco stacking device, located on the left and right sides of the first and second tobacco stacking and transplanting mechanisms, respectively, to recognize the QR codes on the stacks of tobacco, enabling multiple stacks to be recognized at once and improving the efficiency of error correction and traceability.

Benefits of technology

A single device enables the stacking and error correction/tracing of cigarette packs, reducing hardware and manpower investment and improving the speed and accuracy of error correction/tracing.

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Abstract

The utility model discloses a device for realizing error correction and traceability of order cigarette stacks, a cigarette carton comprises a cigarette carton conveying belt machine and a cigarette stack transplanting mechanism, the cigarette stack transplanting mechanism comprises a first cigarette stack transplanting mechanism and a second cigarette stack transplanting mechanism, the second cigarette stack transplanting mechanism is connected with the first cigarette stack transplanting mechanism, and the second cigarette stack transplanting mechanism is connected with the second cigarette stack transplanting mechanism. The first cigarette stack transplanting mechanism is connected with the cigarette carton pushing and stacking mechanism, the first cigarette stack transplanting mechanism is arranged on the left side of the second cigarette stack transplanting mechanism, a first two-dimensional code recognition camera is installed on the left side of the first cigarette stack transplanting mechanism, and a second two-dimensional code recognition camera is installed on the right side of the second cigarette stack transplanting mechanism. The cigarette carton stacking and error correction traceability device realizes two functions of cigarette carton stacking and error correction traceability on one device. And meanwhile, a traditional cigarette error correction and traceability mode is broken and improved, one-by-one identification of a single cigarette is changed into identification of multiple cigarettes together, so that the information of the stacked cigarettes in the order can be checked more quickly, the investment of hardware equipment is saved, and the human input of stations is also reduced.
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Description

Technical Field

[0001] This utility model relates to a device for realizing error correction and traceability of cigarette orders, belonging to the field of cigarette logistics sorting technology. Background Technology

[0002] With the increasing growth in the cigarette sales market and the continuous increase in the number of brands, new opportunities and challenges have arisen for the entire cigarette logistics sorting and distribution technology. This necessitates a gradual improvement in the technology of cigarette logistics sorting and distribution systems, placing higher demands on the accuracy, compatibility, stability, and efficiency of sorting system equipment. In particular, the accuracy of the sorting system is the primary evaluation indicator for the entire system, and the order-based cigarette stacking error correction and traceability system can effectively verify the accuracy of the sorting system, meeting the urgent needs of users and possessing broad market prospects. However, existing order-based cigarette stacking devices typically pile cigarettes together according to the delivered cartons, requiring a separate error correction and traceability station to achieve the above functions. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a device for error correction and traceability of cigarette packing in order processing. It can identify the QR code of cigarette packs while packing cigarettes, thereby realizing the error correction and traceability function of cigarette packing in order processing.

[0004] This utility model provides a device for error correction and traceability of cigarette packs in order processing, including a cigarette pack conveyor belt, a cigarette pack counting belt, a cigarette pack stacking mechanism, a cigarette pack pushing mechanism, and a cigarette pack transplanting mechanism. The tail end of the cigarette pack conveyor belt is connected to one end of the cigarette pack counting belt, and the other end of the cigarette pack counting belt is connected to the cigarette pack stacking mechanism. The cigarette pack stacking mechanism is connected to the cigarette pack pushing mechanism. The cigarette pack transplanting mechanism includes a first cigarette pack transplanting mechanism and a second cigarette pack transplanting mechanism. The second cigarette pack transplanting mechanism is connected to the first cigarette pack transplanting mechanism, and the first cigarette pack transplanting mechanism is connected to the cigarette pack pushing mechanism. The first cigarette pack transplanting mechanism is located to the left of the second cigarette pack transplanting mechanism. A first QR code recognition camera is installed on the left side of the first cigarette pack transplanting mechanism, and a second QR code recognition camera is installed on the right side of the second cigarette pack transplanting mechanism.

[0005] The first QR code recognition camera and the second QR code recognition camera are respectively fixed to the side of the tobacco stacking and transplanting mechanism by mounting brackets. The mounting brackets are provided with through slots, and the through slots are fixedly connected to the first QR code recognition camera and the second QR code recognition camera by bolts.

[0006] The first and second QR code recognition cameras are wide-angle cameras.

[0007] The first QR code recognition camera and the second QR code recognition camera are located above the first stack of tobacco transplanting mechanism and the second stack of tobacco transplanting mechanism.

[0008] The advantages of this utility model, achieved by adopting the above technical solution, are as follows: A first QR code recognition camera is installed on the left side of the first stack of cigarettes transplanting mechanism, and a second QR code recognition camera is installed on the right side of the second stack of cigarettes transplanting mechanism. This allows for QR code recognition of the stacked cigarette cartons to verify order information, thus realizing both cigarette stacking and error correction / tracing functions on a single device. Simultaneously, it breaks with and improves upon the traditional cigarette carton error correction / tracing mode, changing from identifying each carton individually to identifying multiple cartons simultaneously. This enables faster verification of order information, saves on hardware investment, and reduces manpower requirements at each workstation. Attached Figure Description

[0009] Figure 1 This is a 3D schematic diagram of the left side of this utility model;

[0010] Figure 2 This is a 3D schematic diagram of the right side of this utility model;

[0011] Figure 3 This is a schematic diagram of the mounting bracket of this utility model. Detailed Implementation

[0012] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0013] The terms "first," "second," etc. (if present) in the specification and claims of this utility model are used to distinguish similar objects, not to describe a specific order or sequence. Even if "second" is used before a technical feature for distinction, it does not necessarily imply the presence of "first." It should be understood that in this utility model, "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. It should be understood that in this utility model, "multiple" refers to two or more. "And / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, X and / or Y can represent: X alone, X and Y simultaneously, and Y alone. The character " / " generally indicates that the preceding and following related objects are in an "or" relationship. "Containing X, Y, and Z," "Containing X, Y, and Z" means that all three X, Y, and Z are included; "Containing X, Y, or Z" means that one of X, Y, and Z is included; "Containing X, Y, and / or Z" means that any one, two, or three of X, Y, and Z are included. Example

[0014] like Figures 1 to 3As shown, this utility model provides a device for error correction and traceability of cigarette packs in order processing, including a cigarette pack conveyor belt 1, a cigarette pack counting belt 2, a cigarette pack stacking mechanism 3, a cigarette pack pushing mechanism 4, and a cigarette pack transplanting mechanism. The tail end of the cigarette pack conveyor belt 1 is connected to one end of the cigarette pack counting belt 2, and the other end of the cigarette pack counting belt 2 is connected to the cigarette pack stacking mechanism 3. The cigarette pack stacking mechanism 3 is connected to the cigarette pack pushing mechanism 4. The cigarette pack transplanting mechanism includes a first cigarette pack transplanting mechanism 6 and a second cigarette pack transplanting mechanism 7. The second cigarette pack transplanting mechanism 7 is connected to the first cigarette pack transplanting mechanism 6, and the first cigarette pack transplanting mechanism 6 is connected to the cigarette pack pushing mechanism 4. The first cigarette pack transplanting mechanism 6 is located to the left of the second cigarette pack transplanting mechanism 7. A first QR code recognition camera 5 is installed on the left side of the first cigarette pack transplanting mechanism 6, and a second QR code recognition camera 8 is installed on the right side of the second cigarette pack transplanting mechanism 7.

[0015] The first QR code recognition camera 5 and the second QR code recognition camera 8 are respectively fixed to the side of the tobacco stacking and transplanting mechanism by mounting brackets 9. The mounting brackets 9 are provided with through grooves 10, which are fixedly connected to the first QR code recognition camera 5 and the second QR code recognition camera 8 by bolts, and the height of the cameras can be adjusted.

[0016] The first QR code recognition camera 5 and the second QR code recognition camera 8 are wide-angle cameras, which can realize the mobile recognition of multiple QR codes, changing from recognizing one QR code at a time to recognizing multiple QR codes at the same time.

[0017] The first QR code recognition camera 5 and the second QR code recognition camera 8 are located above the first stack of tobacco transplanting mechanism 6 and the second stack of tobacco transplanting mechanism 7, ensuring that they can photograph the stack of tobacco and recognize its QR code.

[0018] Working Principle: The cigarette cartons sorted by the sorting equipment are conveyed via conveyor belt 1 to the counting conveyor belt 2. After accurate counting by the counting conveyor belt 2, the cartons are then conveyed to the stacking mechanism 3. The stacking mechanism 3 stacks the cigarette cartons for each customer's order (the number of stacks depends on the number of cartons ordered by the customer; it may be one stack or multiple stacks). After stacking, the stacking mechanism 4 pushes the stacked cigarette cartons to the stack buffer position. The stacking mechanism 4 then pushes the stacked cigarette cartons out to the first stack transfer mechanism 6. During this process, when the stack reaches the recognition range of the first QR code recognition camera 5, the camera will be triggered to start scanning the side of the stack for the second-order cigarettes. The QR code is photographed, and the QR code recognition camera 5 will take multiple dynamic photos of the QR code on the side of the cigarette stack. During the return process of the cigarette push mechanism 4, the cigarette stacking mechanism 3 can continue to stack normally. Because the QR code of the cigarette is only located on one side of the cigarette width and it cannot be guaranteed that the QR code of the cigarette is on one side during industrial packing, the QR code of the cigarette sorting equipment cannot be guaranteed to be on one side. Therefore, when the stacked order cigarette is completely pushed to the working position of the first stack transfer mechanism 6 by the stack push mechanism 4, the second QR code recognition camera 8 on the right side of the second stack transfer mechanism 7 will also recognize the QR code of the cigarette on the other side of the order cigarette stack. Following the same principle, as the stack of tobacco moves to the second stack of tobacco transfer mechanism 7, the first QR code recognition camera 5 and the second QR code recognition camera 8 also dynamically photograph and recognize the QR codes on both sides of the stack of tobacco, and verify them again, thereby fully realizing the error correction and traceability function of the stack of tobacco in the order. If the information is correct during the recognition process, the second stack of tobacco transfer mechanism 7 will push the stack of tobacco to the next working stage. If the information does not match, the equipment will immediately stop and start the alarm, and the relevant work will be handled manually. Example

[0019] like Figures 1 to 2 As shown, this utility model provides a device for error correction and traceability of cigarette packs in order processing, including a cigarette pack conveyor belt 1, a cigarette pack counting belt 2, a cigarette pack stacking mechanism 3, a cigarette pack pushing mechanism 4, and a cigarette pack transplanting mechanism. The tail end of the cigarette pack conveyor belt 1 is connected to one end of the cigarette pack counting belt 2, and the other end of the cigarette pack counting belt 2 is connected to the cigarette pack stacking mechanism 3. The cigarette pack stacking mechanism 3 is connected to the cigarette pack pushing mechanism 4. The cigarette pack transplanting mechanism includes a first cigarette pack transplanting mechanism 6 and a second cigarette pack transplanting mechanism 7. The second cigarette pack transplanting mechanism 7 is connected to the first cigarette pack transplanting mechanism 6, and the first cigarette pack transplanting mechanism 6 is connected to the cigarette pack pushing mechanism 4. The first cigarette pack transplanting mechanism 6 is located to the left of the second cigarette pack transplanting mechanism 7. A first QR code recognition camera 5 is installed on the left side of the first cigarette pack transplanting mechanism 6, and a second QR code recognition camera 8 is installed on the right side of the second cigarette pack transplanting mechanism 7.

[0020] The working principle is the same as in Example 1.

[0021] In addition to the preferred embodiments described above, there are other embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection claimed by this utility model.

Claims

1. A device for realizing error correction and traceability of order stacking, characterized in that: The device includes a cigarette conveyor belt (1), a cigarette counting belt (2), a cigarette stacking mechanism (3), a cigarette pushing mechanism (4), and a cigarette transplanting mechanism. The tail end of the cigarette conveyor belt (1) is connected to one end of the cigarette counting belt (2), and the other end of the cigarette counting belt (2) is connected to the cigarette stacking mechanism (3). The cigarette stacking mechanism (3) is connected to the cigarette pushing mechanism (4). The cigarette transplanting mechanism includes a first cigarette transplanting mechanism (6) and a second cigarette transplanting mechanism (7). The second cigarette transplanting mechanism (7) is connected to the first cigarette transplanting mechanism (6), and the first cigarette transplanting mechanism (6) is connected to the cigarette pushing mechanism (4). The first cigarette transplanting mechanism (6) is located to the left of the second cigarette transplanting mechanism (7). A first QR code recognition camera (5) is installed on the left side of the first cigarette transplanting mechanism (6), and a second QR code recognition camera (8) is installed on the right side of the second cigarette transplanting mechanism (7).

2. The device for realizing order stacking error correction and traceability according to claim 1, characterized in that: The first QR code recognition camera (5) and the second QR code recognition camera (8) are respectively fixed to the side of the tobacco stacking and transplanting mechanism by mounting brackets (9). A through groove (10) is provided on the mounting bracket (9), and the through groove (10) is fixedly connected to the first QR code recognition camera (5) and the second QR code recognition camera (8) by bolts.

3. The device for realizing order stacking error correction and traceability according to claim 1, characterized in that: The first QR code recognition camera (5) and the second QR code recognition camera (8) are wide-angle cameras.

4. The device for realizing order stacking error correction and traceability according to claim 1, characterized in that: The first QR code recognition camera (5) and the second QR code recognition camera (8) are located above the first stack tobacco transplanting mechanism (6) and the second stack tobacco transplanting mechanism (7).