Automatic demolding and subpackaging device with oral flash release freeze-drying function

The automated demolding and packaging device solves the problem of low efficiency in manual operation of freeze-dried flash tablets, realizing efficient and safe production of freeze-dried flash tablets and ensuring the consistency and cleanliness of product quality.

CN223851022UActive Publication Date: 2026-01-30ZIMEI (HUBEI) HEALTH TECH CO LTD
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Patent Information

Application Number
CN202520293044.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-30
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

The demolding and packaging of traditional freeze-dried flash tablets rely on manual operation, which leads to high labor intensity, low efficiency, difficulty in guaranteeing product quality and safety, and serious inconsistency problems.

Method used

Design an automated oral flash release lyophilized tablet automatic demolding and dispensing device. Utilize a cylinder to drive a rotating roller to deform the silicone mold. Combined with the synergistic action of a motor and push rod, the device achieves automatic demolding and dispensing of lyophilized flash release tablets, reducing manual contact.

Benefits of technology

It improved production efficiency, reduced labor intensity, enhanced product cleanliness and quality consistency, and ensured product safety and uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic demolding and sub-packaging device with a mouth flash release freeze-drying function, and relates to the technical field of flash release freeze-drying. The utility model comprises: a base; the sliding plate is inserted between the two sides of the inner wall of the base in a sliding mode, an aluminum foil plate is placed on the sliding plate, and a plurality of containing grooves used for containing freeze-drying flash release pieces are formed in the aluminum foil plate. According to the utility model, the cylinder drives the rotating roller to move downwards, so that the rotating roller abuts against the silica gel mold to deform, the silica gel mold adhered to the silica gel mold can fall into the placing groove on the aluminum foil plate, and then the supporting plate is moved left and right, so that the rotating roller on the cylinder moves left and right, and freeze-drying flash release tablets on the silica gel mold are subjected to comprehensive demolding and split charging; the demolding and subpackaging processes of the freeze-drying flash release tablets are automatic, so that the production efficiency is improved, the labor intensity of workers is reduced, and the cleanliness and the quality consistency of products are improved due to reduction of manual contact.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flash release freeze drying technical field, concretely is a kind of automatic demolding and subpackaging device with oral flash release freeze drying. BACKGROUND

[0002] Freeze-dried flash release tablet is an innovative pharmaceutical preparation technology, it belongs to the drug fast-release technology in drug delivery system, the core of this technology is to make active drug and a small amount of auxiliary material into liquid by specific freeze drying method, then low-temperature quick-freezing, and then freeze-drying, so that water is sublimated from solid to gas, forming a drug-loaded framework with loose pore structure, the drug of this dosage form can be quickly dispersed or dissolved in oral cavity, without the aid of water and swallowing action, with high bioavailability and fast absorption, and the smell of drug can be well adjusted by sweetener, while the irritation to digestive tract and other mucous membranes is also smaller, with low side effects, and many unique advantages.

[0003] In the production process of traditional freeze-dried flash release tablet, the demolding and subpackaging links usually rely on manual operation, and this manual operation mode not only has high labor intensity, but also has low efficiency, and it is difficult to meet the needs of large-scale production, since freeze-dried flash release tablet has very high requirements for the cleanliness of the environment, even if the staff has strict health treatment during the manual subpackaging process, it is still difficult to avoid the generation of debris, which may fall on the freeze-dried flash release tablet, thereby affecting the quality and safety of the product, in addition, the inconsistency of manual operation may also lead to uneven subpackaging of the product, further affecting the consistency and reliability of the product. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing an automatic demolding and subpackaging device with oral flash release freeze drying to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic demolding and subpackaging device with oral flash release freeze drying, comprising: a base; a sliding plate slidingly inserted between the two sides of the inner wall of the base, an aluminum foil plate is placed on the sliding plate, a plurality of placement grooves for placing freeze-dried flash release tablets are formed on the aluminum foil plate; a support frame fixedly installed on the top of the base, a moving plate slidingly installed between the two sides of the inner wall of the support frame, a drive motor fixedly installed on the moving plate, an installation plate fixedly installed on the output end of the drive motor, and a fixed frame assembly detachably installed on the installation plate; a silica gel mold detachably installed on the fixed frame assembly; a support plate slidingly installed on one side of the base, a rotating plate rotatably installed on the top of the support plate, a gas cylinder fixedly installed on the bottom of the rotating plate, and a rotating roller fixedly installed on the telescopic end of the gas cylinder.

[0006] As a further preferred of the technical solution, the top of the inner wall of the support frame is fixedly installed with an electric push rod, the telescopic end of the electric push rod is fixedly connected with the moving plate, the top end of the support plate is fixedly installed with a rotating motor, and the output end of the rotating motor is fixedly connected with the bottom of the rotating plate.

[0007] As a further preferred of the technical solution, the mounting plate is provided with a slot, and one end of the fixed frame assembly is closely inserted into the slot.

[0008] As a further preferred of the technical solution, the fixed frame assembly comprises a first half frame and a second half frame, the first half frame and the second half frame are magnetically connected, and the outer circumferential side of the silica gel mold is clamped between the first half frame and the second half frame.

[0009] As a further preferred of the technical solution, the bottom of the first half frame is fixedly installed with a plurality of limiting plates, the second half frame is provided with a plurality of limiting grooves, the silica gel mold is provided with a through port, and the limiting plates are inserted into the limiting grooves through the through port.

[0010] As a further preferred of the technical solution, one side of the base is rotatably installed on a moving screw rod, the base is fixedly installed with a servo motor, the output end of the servo motor is fixedly connected with one end of the moving screw rod, and the moving screw rod is threadedly connected with the support plate.

[0011] As a further preferred of the technical solution, the bottom of the base is fixedly installed with two anti-skid floor pads in a symmetrical distribution.

[0012] The utility model provides a kind of with oral cavity flash release freeze-drying automatic demoulding split device, with following beneficial effects:

[0013] The utility model discloses a kind of with oral cavity flash release freeze-drying automatic demoulding split device, with following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the utility model three-dimensional structure diagram;

[0015] Figure 2 It is the utility model Figure 1 Sectional view three-dimensional structure diagram of side view;

[0016] Figure 3This is a utility model Figure 1 3D structural diagram of the fixed frame component;

[0017] Figure 4 This is a utility model Figure 1 Another 3D structural diagram.

[0018] In the diagram: 1. Base; 2. Slide plate; 3. Aluminum foil plate; 4. Support frame; 5. Moving plate; 6. Drive motor; 7. Mounting plate; 8. Fixed frame assembly; 81. First half-frame; 82. Second half-frame; 9. Support plate; 10. Turning plate; 11. Cylinder; 12. Rotating roller; 13. Electric push rod; 14. Rotating motor; 15. Limiting plate; 16. Moving lead screw; 17. Servo motor; 18. Anti-slip mat; 19. Silicone mold. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] This utility model provides a technical solution: such as Figures 1-4 As shown in this embodiment, an automatic demolding and dispensing device for oral flash release freeze-dried food includes: a base 1;

[0021] Slide 2, which is slidably inserted between the two sides of the inner wall of the base 1, and an aluminum foil plate 3 is placed on the slide 2. The aluminum foil plate 3 is constructed with multiple placement slots for placing freeze-dried flash release tablets.

[0022] A support frame 4 is fixedly installed on the top of the base 1. A movable plate 5 is slidably installed between the two sides of the inner wall of the support frame 4. A drive motor 6 is fixedly installed on the movable plate 5. An installation plate 7 is fixedly installed on the output end of the drive motor 6. A fixed frame assembly 8 is detachably installed on the installation plate 7.

[0023] Silicone mold 19, which is detachably mounted on the fixed frame assembly 8;

[0024] A support plate 9 is slidably mounted on one side of the base 1. A rotating plate 10 is rotatably mounted on the top of the support plate 9, and a cylinder 11 is fixedly mounted on the bottom of the rotating plate 10. A rotating roller 12 is fixedly mounted on the telescopic end of the cylinder 11. An electric push rod 13 is fixedly mounted on the top of the inner wall of the support frame 4. The telescopic end of the electric push rod 13 is fixedly connected to the moving plate 5. A rotating motor 14 is fixedly mounted on the top of the support plate 9, and the output end of the rotating motor 14 is connected to the bottom of the rotating plate 10.

[0025] When the freeze-dried flash tablets produced need to be demolded, the silica gel mold 19 containing the freeze-dried flash tablets is installed on the fixed frame assembly 8, then the fixed frame assembly 8 is installed on the mounting plate 7, then the driving motor 6 is started to drive the fixed frame assembly 8 to rotate 180°, so that the mold surface adhering to the freeze-dried flash tablets faces downward, the electric push rod 13 is started to drive the moving plate 5 to move downward, so that the mounting plate 7 and the fixed frame assembly 8 thereon can move downward to approach the aluminum foil plate 3, after the two are close to each other, the rotating plate 10 is rotated to 90°, so that it is located directly above the silica gel mold 19, then the air cylinder 11 is started to drive the rotating roller 12 to move downward, so that the rotating roller 12 abuts against the silica gel mold 19 to deform, so that the freeze-dried flash tablets adhering to the silica gel mold 19 can fall into the placing groove on the aluminum foil plate 3, then the supporting plate 9 is moved left and right, so that the rotating roller 12 on the air cylinder 11 moves left and right, and the freeze-dried flash tablets on the silica gel mold 19 are fully demolded, and are packed, after the packing is completed, the sliding plate 2 is pulled to move out of the direct lower side of the rotating roller 12, then the aluminum foil plate 3 is moved out for packaging and cutting, in this way, the demolding and packing process of the freeze-dried flash tablets is automated, not only the production efficiency is improved, and the labor intensity of the workers is reduced, but also because the manual contact is reduced, the cleanliness and quality consistency of the products are improved.

[0026] As shown in Figure 2 , the mounting plate 7 is provided with a slot, and one end of the fixed frame assembly 8 is closely inserted into the slot.

[0027] When the fixed frame assembly 8 needs to be disassembled, it can be directly pulled out of the slot, and then the fixed frame assembly 8 can be disassembled, and when it is installed, it can be directly inserted, which is simple and convenient to operate.

[0028] As shown in Figure 3 , the fixed frame assembly 8 includes a first half frame 81 and a second half frame 82, the first half frame 81 and the second half frame 82 are magnetically connected, and the outer circumferential side of the silica gel mold 19 is clamped between the first half frame 81 and the second half frame 82. A plurality of limiting plates 15 are fixedly installed at the bottom of the first half frame 81, a plurality of limiting grooves are formed on the second half frame 82, and a through opening is formed on the silica gel mold 19. The limiting plates 15 are inserted into the limiting grooves through the through opening.

[0029] When the silica gel mold 19 needs to be released, the first half frame 81 and the second half frame 82 are directly pulled apart, so that they are separated, so that the clamped silica gel mold 19 can be replaced or cleaned for reuse. The limiting plates 15 pass through the through opening to stabilize the silica gel mold 19, so that it will not fall off at will.

[0030] As shown in Figure 4As shown, one side of the base 1 is rotatably installed on the moving screw rod 16, a servo motor 17 is fixedly installed on the base 1, the output end of the servo motor 17 is fixedly connected with one end of the moving screw rod 16, and the moving screw rod 16 is threadedly connected with the support plate 9.

[0031] The servo motor 17 is started to drive the moving screw rod 16 to rotate forward and reversely, so that the support plate 9 threadedly connected with the moving screw rod 16 can be driven to move left and right.

[0032] As shown in the figure, Figure 2 As shown, the bottom of the base 1 is fixedly installed with two anti-skid floor pads 18 in a symmetrical distribution.

[0033] The anti-skid floor pad 18 is used for stabilizing the base 1 to avoid movement of the base 1 during use and affect use.

[0034] The utility model provides a tire vulcanization capsule production transfer platform truck, specific working principle is as follows:

[0035] When it is needed to demold the freeze-dried flash release tablet produced, the silica gel mold 19 containing the freeze-dried flash release tablet is installed on the fixed frame assembly 8, then the fixed frame assembly 8 is installed on the mounting plate 7, then the driving motor 6 is started to drive the fixed frame assembly 8 to rotate 180°, so that the mold surface adhering to the freeze-dried flash release tablet faces downward, the electric push rod 13 is started to drive the moving plate 5 to move downward, so that the mounting plate 7 and the fixed frame assembly 8 thereon can be driven to move downward to make them close to the aluminum foil plate 3, after the two are close to each other and adhere to each other, the rotating plate 10 is rotated to 90°, so that it is located directly above the silica gel mold 19, then the cylinder 11 is started to drive the rotating roller 12 to move downward, so that the rotating roller 12 abuts against the silica gel mold 19 to deform, so that the freeze-dried flash release tablet adhering to the silica gel mold 19 can fall into the placing groove on the aluminum foil plate 3, then the support plate 9 is moved left and right, so that the rotating roller 12 on the cylinder 11 moves left and right, and the freeze-dried flash release tablet on the silica gel mold 19 is demolded completely, is packed, after packing is completed, the sliding plate 2 is pulled to move out of the position directly below the rotating roller 12, then the aluminum foil plate 3 is moved out to be packaged and cut, in this way, the demolding and packing process of the freeze-dried flash release tablet is realized automatically, not only the production efficiency is improved, the labor intensity of the staff is reduced, but also because manual contact is reduced, the cleanliness and quality consistency of the product are improved.

[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A freeze-dried automatic demolding unit with oral flash release, characterized in that, Include: Base (1); Slide plate (2), the slide plate (2) is slidingly inserted between the two sides of the inner wall of the base (1), the aluminum foil plate (3) is placed on the slide plate (2), and a plurality of placement grooves for placing freeze-dried flash release tablets are formed on the aluminum foil plate (3); Support frame (4), the support frame (4) is fixedly installed on the top of the base (1), the moving plate (5) is slidingly installed between the two sides of the inner wall of the support frame (4), the drive motor (6) is fixedly installed on the moving plate (5), the mounting plate (7) is fixedly installed on the output end of the drive motor (6), and the fixed frame assembly (8) is detachably installed on the mounting plate (7); Silica gel mold (19), the silica gel mold (19) is detachably installed on the fixed frame assembly (8); Support plate (9), the support plate (9) is slidingly installed on one side of the base (1), the rotating plate (10) is rotatably installed on the top of the support plate (9), the air cylinder (11) is fixedly installed on the bottom of the rotating plate (10), and the rotating roller (12) is fixedly installed on the telescopic end of the air cylinder (11).

2. A freeze-drying automatic demolding and sub-packaging device with oral cavity flash release according to claim 1, characterized in that: The top of the inner wall of the support frame (4) is fixedly installed with an electric push rod (13), the telescopic end of the electric push rod (13) is fixedly connected with the moving plate (5), the top end of the support plate (9) is fixedly installed with a rotating motor (14), and the output end of the rotating motor (14) is connected with the bottom of the rotating plate (10).

3. The freeze-drying automatic demolding and sub-packaging device with oral flash release according to claim 1, characterized in that: The mounting plate (7) is provided with a slot, and one end of the fixed frame assembly (8) is closely inserted into the slot.

4. The freeze-drying automatic demolding and sub-packaging device with oral flash release according to claim 1, characterized in that: The fixed frame assembly (8) comprises a first half frame (81) and a second half frame (82), the first half frame (81) and the second half frame (82) are magnetically connected, and the outer circumferential side of the silica gel mold (19) is clamped between the first half frame (81) and the second half frame (82).

5. A freeze-drying automatic demolding and sub-packaging device with oral cavity flash release according to claim 4, characterized in that: The bottom of the first half frame (81) is fixedly installed with a plurality of limiting plates (15), the second half frame (82) is provided with a plurality of limiting grooves, the silica gel mold (19) is provided with a through opening, and the limiting plates (15) are inserted into the limiting grooves through the through opening.

6. A freeze-drying automatic demolding and sub-packaging device with oral cavity flash release according to claim 1, characterized in that: One side of the base (1) is rotatably installed with a moving lead screw (16), a servo motor (17) is fixedly installed on the base (1), the output end of the servo motor (17) is fixedly connected with one end of the moving lead screw (16), and the moving lead screw (16) is threadedly connected with the support plate (9).

7. A freeze-drying automatic demolding and sub-packaging device with oral cavity flash release according to claim 1, characterized in that: Two anti-skid floor pads (18) are fixedly installed on the bottom of the base (1) in a symmetrical manner.