Washing machine

By incorporating a tub switch bracket and a microswitch imbalance detection mechanism within the washing machine casing, the problem of unbalanced vibration during spin-drying is solved. This achieves precise imbalance detection and protection of the mechanical structure, making it suitable for miniaturized washing machine designs.

CN223853003UActive Publication Date: 2026-01-30NINGBO JIDE ELECTRICAL APPLIANCE
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Patent Information

Application Number
CN202520350637.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-03-01
Filing Date
2025-03-03
Publication Date
2026-01-30
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Existing fully automatic washing machines are prone to vibration and drum collision when the spin cycle is unbalanced, which can lead to damage to the mechanical structure. Furthermore, traditional detection methods cannot accurately measure the eccentricity, making it difficult to design a reliable imbalance detection mechanism in a small space.

Method used

An imbalance detection mechanism is installed inside the washing machine cabinet, including a tub switch bracket, a micro switch, and a swing arm. Imbalance detection is achieved by the swing arm touching or separating. The swing arm is hinged to the tub switch bracket via a pivot. The micro switch is installed on one side of the opening slot. The swing arm touches or separates from the micro switch when the tub swing amplitude increases.

Benefits of technology

It effectively avoids large vibrations in the washing machine, prevents the whole machine from shifting, improves the service life of the mechanical structure, and simplifies the modification process for different models.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a washing machine which comprises a barrel body and a box body, an unbalance detection mechanism is arranged on the inner side of the box body, the unbalance detection mechanism comprises a barrel switch support, and a microswitch and a swing rod are arranged on the barrel switch support. And the swing rod touches the microswitch or is separated from the microswitch after the swing amplitude of the can body is increased to a preset position. According to the washing machine, the barrel switch support is arranged on the washing machine box body, the swing rod of the unbalance detection mechanism and the microswitch are directly installed on the barrel switch support, the microswitch is a universal part, only different swing rods need to be replaced for different machine types, and product line modification is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of household appliances, especially relates to a washing machine. BACKGROUND

[0002] The washing machine is a kind of daily household appliance, and it liberates people from the labor of washing clothes, so it is liked by the majority of users, and it mainly includes a box body, a barrel body, an inner barrel, a pulsator, a motor and a control panel;The pulsator is located in the inner barrel, and the inner barrel is located in the barrel body, and the barrel body is suspended on the box body by a hanger rod, and the control panel controls the motor to wash and dewater.In the completion of washing, the existing full-automatic pulsator washing machine dewatering mode is that clothes move under the driving of the inner barrel, and the dewatering effect is achieved through centrifugal force, when clothes are unevenly distributed, it is easy to vibrate and collide with the barrel during dewatering, and serious displacement occurs, which affects the running quietness of the washing machine and the service life of the motor and mechanical structure.

[0003] The existing full-automatic washing machine avoids the collision with the barrel by the mode that the stop switch is triggered by impact when dewatering is unbalanced, but this mode has the following shortcomings: first, when the eccentricity is too large, the stop switch will also collide with the barrel due to inertia when being triggered;Second, the anti-collision rod is fixedly installed at a position, which may also cause the phenomenon that the barrel collides but the stop switch is not triggered, resulting in that vibration cannot be detected and avoided;Finally, due to the randomness of such impact, the barrel may be eccentric but not collide with the safety switch, which will produce "misdirection", so that the washing machine continues to dewater and continuously impacts the box body, finally causing the displacement or damage of the washing machine box body, and reducing the service life of the washing machine.

[0004] Some existing washing machines use photoelectric sensors to measure the speed and calculate the acceleration to achieve the purpose of controlling the balance of the machine, but they cannot accurately measure and control, and when some eccentricity occurs, the barrel is easy to collide in the initial dewatering speed stage, and multiple calculations are required to try the appropriate dewatering curve for dewatering.

[0005] Nowadays, washing machine products have many functions, and the space utilization in the washing machine is increasingly high, and it is difficult to install the traditional mechanical detection structure in the washing machine with small available space, so how to design a reliable unbalanced detection mechanism in the washing machine with small space is a problem to be solved by the technical personnel in the field. UTILITY MODEL CONTENTS

[0006] Therefore, the utility model aims at providing a washing machine to solve at least one of the above technical problems.

[0007] To achieve the above purpose, the technical scheme of the utility model is as follows:

[0008] A washing machine comprises a tub and a cabinet, an unbalance detection mechanism is arranged on the inner side of the cabinet, the unbalance detection mechanism comprises a tub switch bracket, a micro switch and a swing lever are arranged on the tub switch bracket, the swing lever touches or separates from the micro switch when the swing amplitude of the tub increases to a preset position.

[0009] Further, an open slot is arranged on the tub switch bracket, the micro switch is arranged on one side of the open slot on the tub switch bracket, and the upper end of the swing lever at least partially extends into the open slot or extends upward through the open slot to contact or separate from the micro switch.

[0010] Further, the swing lever comprises a first swing lever part and a second swing lever part, the first swing lever part is arranged on the outer side of the tub side wall and is arranged vertically, the second swing lever part extends out of the open slot on the tub switch bracket, and the first swing lever part is moved or rotated when the swing amplitude of the tub is large, thereby driving the second swing lever part to move or rotate and contact or separate from the micro switch.

[0011] Further, a transition part is arranged between the first swing lever part and the second swing lever part, and the second swing lever part is arranged non-coplanarly with the first swing lever part.

[0012] Further, in the radial direction, the first swing lever part is closer to the central axis of the tub than the second swing lever part.

[0013] Further, the swing lever further comprises a pivot shaft, the swing lever is hingedly fixed on the tub switch bracket through the pivot shaft, the first swing lever part can rotate along the pivot shaft away from the tub when the swing amplitude of the tub vibrates, and the second swing lever part rotates in another direction.

[0014] Further, the pivot shaft is arranged on one side of the second swing lever part close to the transition part or on the transition part, and the first swing lever part and the second swing lever part are arranged on opposite sides of the pivot shaft.

[0015] Further, a fixing part is arranged on the inner wall of the cabinet, lugs are arranged on both ends of the tub switch bracket, and the unbalance detection mechanism is installed on the inner wall of the cabinet through the lugs and the fixing part.

[0016] Further, a rotary fixing block is further arranged on the lower part of the tub switch bracket, the rotary fixing block is arranged on the front and rear sides of the lower part of the open slot, and the ends of the pivot shaft of the swing lever are installed in the rotary fixing block to realize the rotation of the swing lever around the pivot shaft.

[0017] Furthermore, a proximity switch is provided on the upper surface of the bucket switch bracket to detect the open / closed state of the lid, and an upper cover plate is provided at the upper end of the housing to cover the bucket switch bracket of the imbalance detection mechanism.

[0018] Compared with the prior art, the washing machine of this utility model has the following advantages:

[0019] The washing machine disclosed in this application has a tub switch bracket arranged on the washing machine body. The swing arm of the imbalance detection mechanism and the micro switch are directly installed on the tub switch bracket. The micro switch is a universal component, and different models only need to replace different swing arms, which facilitates product line modification. Attached Figure Description

[0020] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0021] Figure 1 This is a schematic diagram of the structure of the washing machine described in Embodiment 1 of this utility model;

[0022] Figure 2 This is a schematic diagram of the washing machine according to Embodiment 1 of this utility model, omitting the door cover and the top cover.

[0023] Figure 2a for Figure 2 A magnified view of the selected area;

[0024] Figure 3 This is a schematic diagram of the unbalance detection mechanism described in Embodiment 1 of this utility model;

[0025] Figure 4 This is a structural schematic diagram of the washing machine imbalance detection mechanism described in Embodiment 1 of this utility model from another perspective;

[0026] Figure 5 This is a schematic diagram of the barrel switch bracket structure according to Embodiment 1 of this utility model;

[0027] Figure 6 This is a schematic diagram of the barrel switch bracket from another perspective according to Embodiment 1 of this utility model;

[0028] Figure 7 This is a schematic diagram of the washing machine structure according to Embodiment 2 of this utility model;

[0029] Figure 8 This is a schematic diagram of the washing machine according to Embodiment 2 of this utility model, omitting the cabinet.

[0030] Figure 8a forFigure 8 Partial enlarged view of the middle frame selected part.

[0031] Explanation of reference signs:

[0032] Barrel 1, box 2, fixed part 21, unbalance detection mechanism 3, barrel switch bracket 301, lug 3011, first fixing hole 3012, second fixing hole 3013, limiting block 3014, rotating fixing block 3015, micro switch 302, swing rod 303, first swing rod part 3031, second swing rod part 3032, transition part 3033, rotating shaft 3034, proximity switch 304, fixing frame 305, open slot 306, door cover 4, upper cover plate 5, inner liner 6, upper liner plate 601, side liner plate 602 DETAILED DESCRIPTION

[0033] In order to make the technical means and achieve the purpose and effect of the utility model easy to understand, the embodiments of the utility model are described in detail below in combination with specific drawings.

[0034] It should be noted that all the directional and positional indications in the utility model, such as "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "inner", "outer", "top", "low", "transverse", "longitudinal", "center", etc., are only used to explain the relative position relationship, connection condition, etc. between the components in a certain state (as shown in the drawings), and are only for the convenience of describing the utility model, and do not require the utility model to be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the description of "first", "second", etc. in the utility model is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features.

[0035] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection; it can be directly connected, or indirectly connected through intermediate medium; it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0036] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0037] Embodiment one

[0038] As Figures 1-6 shown, the present embodiment discloses a washing machine, comprising a barrel body 1 and a box body 2, an imbalance detection mechanism 3 is arranged on the inner side of the box body 2, the imbalance detection mechanism 3 comprises a barrel switch bracket 301, a micro switch 302 and a swing lever 303 are arranged on the barrel switch bracket 301, the swing lever 303 touches the micro switch 302 or separates from the micro switch after the swing amplitude of the barrel body 1 increases to a preset position.

[0039] The structure of the washing machine disclosed in the present application is the miniaturized washing machine structure disclosed by the applicant before, because the design structure of the inner liner is cancelled in the inside of the box body 2, so that an imbalance detection mechanism 3 with a barrel switch bracket 301, a micro switch 302 and a swing lever 303 is arranged on the inner surface of the box body 2, when the barrel body is unbalanced during the working process of the washing machine, the swing amplitude of the barrel body 1 is large, which will touch the swing lever 303 of the imbalance detection mechanism 3, the movement or rotation of the swing lever 303 will make the micro switch 302 turn on or off, so that the whole machine enters the correction state or stops, avoiding the large vibration to cause the displacement of the whole machine.

[0040] An open slot 306 is arranged on the barrel switch bracket 301, the micro switch 302 is arranged on one side of the open slot 306 on the barrel switch bracket 301, and the upper end of the swing lever 303 at least partially extends into the open slot 306 or extends upward through the open slot 306 and contacts or disconnects with the micro switch 302.

[0041] As a preferred example of the present application, the swing lever 303 comprises a first swing lever part 3031 and a second swing lever part 3032, the first swing lever part 3031 is located on the outer side of the side wall of the barrel body 1 and is arranged vertically, the second swing lever part 3032 extends out of the open slot 306 on the barrel switch bracket 301, that is, the second swing lever part 3032 is located at the upper part of the barrel body 1 in the height direction, the first swing lever part 3031 is touched and moved or rotated when the swing amplitude of the barrel body 1 is large, thereby driving the second swing lever part 3032 to move or rotate and contact or separate from the micro switch 302.

[0042] As a preferred example of the present application, a transition portion 3033 is arranged between the first swing lever portion 3031 and the second swing lever portion 3032, and the second swing lever portion 3032 is arranged non-coplanarly with the first swing lever portion 3031. In the radial direction, the first swing lever portion 3031 is closer to the central axis of the tub 1 than the second swing lever portion 3032, so as to avoid the tub 1 from accidentally touching the second swing lever portion 3032 when the washing machine is working normally or slightly shaking.

[0043] The swing lever 303 further comprises a pivot shaft 3034, and the swing lever 303 is hingedly fixed to the tub switch support 301 through the pivot shaft 3034. When the tub 1 swings and vibrates, the first swing lever portion 3031 can rotate along the pivot shaft 3034 towards the side away from the tub 1, and the second swing lever portion 3032 rotates towards the other direction. Preferably, in the present embodiment, the second swing lever portion 3032 moves towards the direction away from the micro switch 302 and separates from the micro switch, so as to realize the imbalance detection. Alternatively, the micro switch can be arranged on the other side of the open slot 306, so that the second swing lever portion 3032 moves towards the direction close to the micro switch and touches the micro switch, so as to realize the imbalance detection.

[0044] The pivot shaft 3034 is arranged on the side of the second swing lever portion 3032 close to the transition portion 3033 or on the transition portion 3033, and the first swing lever portion 3031 and the second swing lever portion 3032 are arranged on the opposite sides of the pivot shaft 3034.

[0045] In the present embodiment, a fixing portion 21 is arranged on the inner wall of the cabinet 2, and the imbalance detection mechanism 3 is installed on the inner wall of the cabinet 2 through the fixing portion 21. Specifically, the imbalance detection mechanism 3 is installed on the inner wall of the cabinet 2 close to the side surface. The tub switch support 301 is provided with lugs 3011 on both ends, and the lugs 3011 are provided with first fixing holes 3012, and the tub switch support 301 is fixedly connected with the fixing portion 21 of the cabinet 2 through the first fixing holes 3012.

[0046] The tub switch support 301 is further provided with a fixing frame 305 arranged on the micro switch 302, which serves to protect and limit the micro switch 302. The fixing frame 305 is arranged on one side of the open slot 306, and covers the upper surface of the micro switch 302, so as to prevent the micro switch from being accidentally touched when taking or placing clothes. A limiting block 3014 is further arranged on one side of the fixing frame 305, which serves to limit and fix the position of the micro switch 302, so as to prevent the micro switch 302 from being displaced by touch, and also serves to limit and guide the installation of the micro switch. The tub switch support 301 is further provided with second fixing holes 3013 close to both ends of the micro switch 302, and the fixing frame 305 is fixedly installed on the tub switch support 301 through the second fixing holes 3013.

[0047] A rotating fixing block 3015 is further arranged at the lower part of the tub switch support 301, the rotating fixing block 3015 is arranged at the front and back of the lower part of the opening slot 306, and the two ends of the rotating shaft 3034 are installed in the rotating fixing block 3015, so as to realize the rotation of the swing lever 303 around the rotating shaft 3034.

[0048] As a preferred example of the present application, a proximity switch 304 is arranged on the upper surface of the tub switch support 301, which is used to detect the switch state of the machine cover 4.

[0049] As a preferred example of the present application, an upper cover plate 5 is arranged at the upper end of the box body 2, which covers the tub switch support 301 of the unbalance detection mechanism 3, so that the whole washing machine is beautiful.

[0050] The washing machine disclosed in the present application is provided with a tub switch support 301 on the washing machine box body 2, the swing lever 303 and the micro switch 302 of the unbalance detection mechanism 3 are directly installed on the tub switch support 301, the micro switch 302 is a general part, and different models only need to replace different swing levers 303, which is convenient for product line modification.

[0051] Embodiment Two

[0052] As shown in Figures 7-8 The washing machine includes a tub 1, a box body 2 and an inner liner 6, the inner liner 6 is arranged between the tub 1 and the box body 2, the tub 1 is arranged inside the inner liner 6, and the inner liner 6 includes an upper liner plate 601 and a side liner plate 602, the upper liner plate 601 is arranged above the side liner plate 602, a swing lever device is arranged on the upper liner plate 601, the swing lever device includes a swing lever 303 and a micro switch 302, and the swing lever 303 touches or separates from the micro switch 302 when the swing amplitude of the tub 1 increases to a preset position. Different from embodiment one, the micro switch 302 and the swing lever 303 are directly arranged on the upper liner plate 601 in the present embodiment, and the structures and parts arranged on the tub switch support 301 in embodiment one are all transferred to the upper liner plate 601 without conflict.

[0053] The washing machine structure disclosed in the present embodiment is a small-sized washing machine disclosed by the applicant in the prior art, which is provided with an upper opening of the inner liner on the upper liner plate 601, which is communicated with the tub 1, and at least one mounting part on the upper liner plate 601 and the side liner plate 602, which is used to mount a circuit board, a motor or a water pump. By arranging the swing lever device with the swing lever 303 on the upper liner plate 601 of the inner liner 6, when the washing machine is unbalanced, the outer tub 1 swings greatly and touches the swing lever 303 of the swing lever device, the movement or rotation of the swing lever 303 makes the micro switch 302 turn on or off, so that the whole machine enters a correction state or stops, thereby avoiding the large vibration to cause the displacement of the whole machine.

[0054] The micro switch 302 is arranged on one side of the opening groove 306 on the upper lining plate 601, and the upper end of the swing lever 303 at least partially extends into the opening groove 306 or extends upward through the opening groove 306 and is in contact with or disconnected from the micro switch 302.

[0055] The swing lever 302 and the micro switch 302 in the embodiment have the same structure as those in the first embodiment, and other structures in the embodiment are the same as those in the first embodiment.

[0056] As a preferred example of the present application, the swing lever device further comprises a supporting block 6 arranged on the upper end wall of the barrel 1 close to the transition part 3033 and / or the second swing lever part 3032, and the second swing lever part is moved or rotated by the supporting block when the swing range of the barrel 1 is large.

[0057] The washing machine imbalance detection mechanism disclosed in the embodiment is arranged with an inner lining 6 in the washing machine box 2, and the swing lever 303 and the micro switch 302 of the swing lever device are directly installed on the inner lining 6. The micro switch is a general part, and different models only need to replace different swing levers, which is convenient for product line modification.

[0058] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A laundry machine characterized by, The application relates to a bucket and box combination, which comprises a bucket (1) and a box (2), wherein an unbalance detection mechanism (3) is arranged on the inner side of the box (2), the unbalance detection mechanism (3) comprises a bucket switch support (301), a micro switch (302) and a swing lever (303) are arranged on the bucket switch support (301), and the swing lever (303) touches or separates from the micro switch when the swing amplitude of the bucket (1) increases to a preset position.

2. A laundry washing machine according to Claim 1, characterized in that An opening groove (306) is arranged on the bucket switch support (301), the micro switch (302) is arranged on one side of the opening groove (306) on the bucket switch support (301), and the upper end of the swing lever (303) at least partially extends into the opening groove (306) or extends upwards through the opening groove (306) to contact or disconnect the micro switch (302).

3. A laundry washing machine according to Claim 2, characterized in that The swing lever (303) comprises a first swing lever part (3031) and a second swing lever part (3032), the first swing lever part (3031) is arranged on the outer side of the side wall of the bucket (1) and is vertically arranged, the second swing lever part (3032) extends out of the opening groove (306) on the bucket switch support (301), the first swing lever part (3031) is touched and moved or rotated when the swing amplitude of the bucket (1) increases, thereby driving the second swing lever part (3032) to move or rotate and contact or separate from the micro switch (302).

4. A laundry washing machine according to Claim 3, characterized in that A transition part (3033) is arranged between the first swing lever part (3031) and the second swing lever part (3032), and the second swing lever part (3032) is arranged to be non-coplanar with the first swing lever part (3031).

5. A laundry washing machine according to Claim 3 or 4, characterized in that, In the radial direction, the first swing lever part (3031) is closer to the central axis of the bucket (1) than the second swing lever part (3032).

6. A laundry washing machine according to Claim 4, characterized in that The swing lever (303) further comprises a rotating shaft (3034), the swing lever (303) is hingedly fixed on the bucket switch support (301) through the rotating shaft (3034), the first swing lever part (3031) can rotate along the rotating shaft (3034) to the side away from the bucket (1) when the bucket (1) swings and vibrates, and the second swing lever part (3032) rotates in the other direction.

7. A laundry washing machine according to Claim 6, characterized in that The rotating shaft (3034) is arranged on the side close to the transition part (3033) of the second swing lever part (3032) or on the transition part (3033), and the first swing lever part (3031) and the second swing lever part (3032) are arranged on the opposite sides of the rotating shaft (3034).

8. A laundry washing machine according to Claim 1, characterized in that A fixing part (21) is arranged on the inner wall of the box (2), lugs (3011) are arranged at the two ends of the bucket switch support (301), and the unbalance detection mechanism (3) is installed on the inner wall of the box (2) through the lugs (3011) and the fixing part (21).

9. A laundry washing machine according to Claim 6, characterized in that A rotating fixing block (3015) is arranged at the lower part of the barrel switch support (301), and is arranged at the front and back of the lower part of the opening slot (306). The rotating shaft (3034) of the swing lever (303) is installed at the rotating fixing block (3015), so that the swing lever (303) rotates around the rotating shaft (3034).

10. The laundry machine according to claim 1, characterized in that, A proximity switch (304) is arranged on the upper surface of the barrel switch support (301), which is used for detecting the switch state of the door cover (4). An upper cover plate (5) is arranged at the upper end of the box body (2), which covers the barrel switch support (301) of the unbalance detection mechanism (3).