Efficient processing equipment for air filter element

Abstract

The utility model relates to the technical field of air filter element processing, in particular to efficient air filter element processing equipment which comprises a base, a support is installed at the top end of the base, an air cylinder is installed on the support, a positioning assembly is installed at the output end of the air cylinder, and a placing and gluing mechanism is installed at the other end of the top of the base. The placing and gluing mechanism comprises a gluing assembly, an adjusting assembly, an adsorption assembly and a replacement assembly, the gluing assembly is used for carrying out gluing operation on the patch, and the adjusting assembly is used for driving the patch to move; according to the utility model, the structure is simple, the operation is convenient, manual gluing and bonding by workers are not needed, the labor amount of the workers is reduced, the working efficiency is improved, the positioning mode of the adsorption assembly is utilized to prevent the patch from warping and prevent the patch from being crushed during clamping, the adsorption assembly is matched with the replacement assembly, and the disassembly and assembly operation can be rapidly carried out by pulling and pressing, so that the labor intensity is reduced. Therefore, fault parts can be timely maintained, and the practicability is further improved.

Description

Technical Field

[0001] This utility model relates to the field of air filter processing technology, and more specifically to high-efficiency air filter processing equipment. Background Technology

[0002] An air filter element, also known as an air cartridge or air filter, is a type of filter primarily used for air filtration in engineering vehicles, automobiles, agricultural vehicles, laboratories, sterile operating rooms, and various precision operating rooms. In existing technologies, air filter elements require edge bonding during production. Edge bonding is a process in air filter element manufacturing, primarily involving attaching a patch to the edge of the air filter element to improve its sealing performance and appearance. Long-term observation has revealed that existing air filter elements often require adhesive application and bonding operations on different equipment during edge bonding. After applying adhesive to the surface of the patch, it needs to be transported to the designated location on the air filter element for bonding. Furthermore, the patch is relatively thin, and existing clamping and positioning methods mostly utilize clamping plates, which easily damage the outer wall of the patch. Therefore, there is an urgent need to design efficient air filter element processing equipment to solve these problems. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency processing equipment for air filter elements, in order to solve the problem mentioned in the background art that existing air filter elements, when performing edge-fitting operations, mostly require gluing and bonding operations on different equipment. After applying glue to the surface of the patch, it is also necessary to transport it to the positioning position of the air filter element for bonding operations. In addition, the patch is relatively thin, and existing clamping and positioning mostly use clamping plates for clamping and positioning, which can easily cause damage to the outer wall of the patch.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] An efficient air filter processing device includes a base, a bracket mounted on the top of the base, a cylinder mounted on the bracket, a positioning component mounted on the output end of the cylinder, and a glue-applying mechanism mounted on the other top end of the base. The glue-applying mechanism includes a glue-applying component, an adjusting component, an adsorption component, and a replacement component. The glue-applying component is used to apply glue to the patch, the adjusting component is used to move the patch to a different position, the adsorption component is used to adsorb and position the patch, and the replacement component is used to disassemble and replace the adsorption component.

[0006] As a preferred embodiment of this utility model, the replacement component includes a snap-fit ​​component and a pull-hanging component. The snap-fit ​​component includes a fixed seat mounted on the adjustment component. An adsorption seat is attached to one side of the fixed seat. A pressure block is installed on one side of the outer wall of the adsorption seat. A pressure groove is opened on one side of the outer wall of the fixed seat, which is slidably connected to the pressure block. Movable grooves are opened on both sides of the pressure groove inside the fixed seat. A movable plate is slidably connected to the inner side of the movable groove. A first spring is installed between the two ends of one side of the movable plate and the inner wall of the movable groove.

[0007] As a preferred embodiment of this utility model, the inner sides of the movable groove and the pressure groove are connected, the cross-section of the movable plate is L-shaped, the cross-section of the pressure block is T-shaped, and the opposite ends of the two sets of movable plates and pressure blocks are provided with mutually fitting slopes.

[0008] As a preferred embodiment of this utility model, the hanging assembly includes a pull rod installed on one side of the movable plate between two sets of first springs. The top of the fixed base is provided with an operating groove. The fixed base has a drag groove at both ends of the inner wall of the operating groove. The inner side of the drag groove is connected to the inner side of the operating groove. The pull rod is slidably connected to the drag groove. A pull ring is rotatably connected to one end of the pull rod extending to the inner side of the operating groove. Hanging columns are installed on both sides of the inner wall of the operating groove. The cross-section of the hanging column is L-shaped.

[0009] As a preferred embodiment of this utility model, the adhesive application assembly includes a liquid storage tank installed on the other side of the outer wall of the base. A feed pipe is embedded in the center of the top of the liquid storage tank. An adhesive application gun is installed on one side of the outer wall of the liquid storage tank. The adjustment assembly includes an adjustment groove opened on the top of the base away from the support. An adjustment plate is slidably connected to the inner side of the adjustment groove. A threaded rod is threadedly connected to the inner side of the adjustment plate. The threaded rod is rotatably connected to the adjustment groove. A first motor is installed at one end of the outer wall of the base. The drive end of the first motor extends to the inner side of the adjustment groove and is fixedly connected to one end of the threaded rod. The top of the adjustment plate is fixedly connected to one side of the fixed seat.

[0010] As a preferred embodiment of this utility model, the positioning component includes a placement frame installed at the output end of the cylinder, an insert plate installed at the bottom end of the placement frame, a positioning plate installed on the outer wall of the placement frame above the insert plate, a bolt connected to the internal thread of the positioning plate, and a rubber pad installed at one end of the bolt.

[0011] As a preferred embodiment of this utility model, the adsorption assembly includes a connecting plate installed on one side of the outer wall of the adsorption seat, an air pump is installed on one side of the connecting plate, a corrugated pipe extending into the interior of the adsorption seat is installed at the output end of the air pump, an air suction groove is opened inside the adsorption seat, and the other end of the corrugated pipe is connected to the inner side of the air suction groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this invention, an adhesive applicator is used to apply adhesive to the patch, an adjustment component moves the patch, an adsorption component positions the patch, and a replacement component allows for easy disassembly and replacement of the adsorption component. The structure is simple and easy to operate, eliminating the need for manual adhesive application and bonding, thus reducing workload and improving efficiency. The positioning method using the adsorption component prevents patch warping and damage during clamping. The adsorption component, in conjunction with the replacement component, allows for quick disassembly and assembly with a simple pull and press, facilitating timely repair of faulty components and further enhancing practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a partial three-dimensional structural diagram of the fixing base and adsorption base of this utility model;

[0016] Figure 3 This is a partial three-dimensional structural diagram of the positioning component of this utility model;

[0017] Figure 4 This is a partial cross-sectional view of the replacement component of this utility model.

[0018] In the diagram: 1. Base; 2. Cylinder; 3. Liquid storage tank; 4. Adsorption seat; 5. Fixed seat; 6. Pressure block; 7. Movable plate; 8. First spring; 9. Slope; 10. Pull rod; 11. Pull ring; 12. Hanging column; 13. Glue gun; 14. Adjusting plate; 15. Threaded rod; 16. First motor; 17. Insert plate; 18. Positioning plate; 19. Bolt; 20. Air pump; 21. Corrugated pipe; 22. Suction groove. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] Example:

[0021] Please see Figures 1-4 This utility model provides a technical solution:

[0022] This high-efficiency air filter processing equipment includes a base 1, with a bracket mounted on the top of the base 1. A cylinder 2 is mounted on the bracket, and a positioning component is mounted on the output end of the cylinder 2. A gluing mechanism is mounted on the other end of the top of the base 1. The gluing mechanism includes a gluing component, an adjusting component, an adsorption component, and a replacement component. The gluing component applies gluing to the filter element, the adjusting component moves the filter element, the adsorption component positions the filter element, and the replacement component replaces the adsorption component. In use, the gluing component applies gluing to the filter element, the adjusting component moves the filter element, the adsorption component positions the filter element, and the replacement component replaces the adsorption component. The device is simple in structure and easy to operate, eliminating the need for manual gluing and bonding, reducing workload and improving efficiency. The positioning method using the adsorption component prevents filter element warping and damage during clamping. The adsorption component, in conjunction with the replacement component, allows for quick disassembly and assembly with a simple pull and press, facilitating timely repair of faulty components and further enhancing practicality.

[0023] In this embodiment, as Figure 1 , Figure 2 and Figure 4 As shown, the replacement assembly includes a snap-fit ​​assembly and a pull-hanging assembly. The snap-fit ​​assembly includes a fixed base 5 mounted on the adjusting assembly. An adsorption seat 4 overlaps one side of the fixed base 5. A pressure block 6 is installed on one side of the outer wall of the adsorption seat 4. A pressure groove is formed on one side of the outer wall of the fixed base 5, which is slidably connected to the pressure block 6. Movable grooves are formed on both sides of the pressure groove inside the fixed base 5. A movable plate 7 is slidably connected inside the movable groove. A first spring 8 is installed between both ends of one side of the movable plate 7 and the inner wall of the movable groove. The movable groove and the inner side of the pressure groove are connected. The cross-section is L-shaped, and the cross-section of the pressure block 6 is T-shaped. The opposite ends of the two sets of movable plates 7 and the pressure block 6 are provided with mutually fitting slopes 9. First, the adsorption seat 4 is attached to the outer wall of the fixed seat 5, and the pressure block 6 is allowed to enter the inner side of the pressure groove. The two ends of the pressure block 6 abut against the protruding ends of the movable plate 7. With the help of multiple sets of slopes 9, the movable plate 7 is forced to compress the two sets of first springs 8 to retract. After the pressure block 6 is fully pushed into the inner wall of the pressure groove, the two sets of movable plates 7 are no longer obstructed and are driven to pop out by the first springs 8, abutting against the two protruding ends of the pressure block 6 to complete the locking of the adsorption component.

[0024] In this embodiment, as Figure 1 , Figure 2 and Figure 4As shown, the hanging assembly includes a pull rod 10 installed on one side of the movable plate 7 between two sets of first springs 8. The top of the fixed seat 5 is provided with an operating groove. The fixed seat 5 has a drag groove at both ends of the inner wall of the operating groove. The inner side of the drag groove is connected to the inner side of the operating groove. The pull rod 10 is slidably connected to the drag groove. One end of the pull rod 10 extending to the inner side of the operating groove is rotatably connected to a pull ring 11. Hanging posts 12 are installed on both sides of the inner wall of the operating groove. The cross-section of the hanging post 12 is L-shaped. Then, when it is necessary to remove the adsorption assembly for inspection and maintenance, simply fasten the two sets of pull rings 11 to drive the pull rod 10 to move, actively bringing the movable plate 7 into the inner side of the movable groove. After the pull ring 11 is deflected at a certain angle, it is hung on the hanging post 12. At this time, the adsorption seat 4 and the adsorption assembly can be pulled out and separated. After separation, the pull ring 11 can be removed from the hanging post 12.

[0025] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the positioning assembly includes a placement frame installed at the output end of the cylinder 2, an insert plate 17 installed at the bottom of the placement frame, a positioning plate 18 installed on the outer wall of the placement frame above the insert plate 17, a bolt 19 threadedly connected to the inside of the positioning plate 18, and a rubber pad installed at one end of the bolt 19. The adsorption assembly includes a connecting plate installed on one side of the outer wall of the adsorption seat 4, a vacuum pump 20 installed on one side of the connecting plate, a corrugated pipe 21 extending into the adsorption seat 4 installed at the output end of the vacuum pump 20, an air intake groove 22 opened inside the adsorption seat 4, and the other end of the corrugated pipe 21 communicating with the inside of the air intake groove 22. Furthermore, after the patch is placed on the adsorption seat 4, the vacuum pump 20 can be started to cooperate with the air intake groove 22 to adsorb and position the patch. When placing the air filter, it can be placed on the outer wall of the placement frame, and the lowest fold of the air filter can be engaged with the insert plate 17. At this time, turning the bolt 19 can drive the rubber pad to press against the outer wall of the air filter and position it.

[0026] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the adhesive application assembly includes a liquid storage tank 3 installed on the other side of the outer wall of the base 1. A feed pipe is embedded in the center of the top of the liquid storage tank 3. An adhesive application gun 13 is installed on one side of the outer wall of the liquid storage tank 3. The adjustment assembly includes an adjustment groove opened on the top side of the base 1 away from the bracket. An adjustment plate 14 is slidably connected to the inner side of the adjustment groove. A threaded rod 15 is threadedly connected to the inner side of the adjustment plate 14. The threaded rod 15 is rotatably connected to the adjustment groove. A first motor 16 is installed at one end of the outer wall of the base 1. The drive end of the first motor 16 extends... The adjusting plate 14 is fixedly connected to one end of the threaded rod 15 inside the adjusting groove, and the top of the adjusting plate 14 is fixedly connected to one side of the fixed seat 5. Furthermore, starting the first motor 16 can drive the threaded rod 15 to rotate, allowing the adjusting plate 14 to slide inside the adjusting groove. The adjusting plate 14 can drive the patch positioned above to move below the glue gun 13 for glue application. After the glue application is completed, the first motor 16 can be started again to move the patch to below the air filter element. Then, the cylinder 2 is started to drive the air filter element to descend and adhere to the patch to complete the bonding operation.

[0027] The implementation principle of the high-efficiency air filter processing equipment in this application embodiment is as follows: The adsorption seat 4 is attached to the outer wall of the fixed seat 5, and the pressure block 6 is allowed to enter the inner side of the pressure groove. The two ends of the pressure block 6 abut against the protruding ends of the movable plate 7. With the help of multiple sets of slopes 9, the movable plate 7 is forced to compress the two sets of first springs 8 to retract. After the pressure block 6 is fully pushed into the inner wall of the pressure groove, the two sets of movable plates 7 are no longer obstructed and are driven out by the first springs 8, abutting against the two protruding ends of the pressure block 6 to complete the locking of the adsorption component. When the adsorption component needs to be removed for inspection and maintenance, simply fasten the two sets of pull rings 11 to drive the pull rod 10 to move, actively bringing the movable plate 7 into the inner side of the movable groove. After the pull rings 11 are deflected at a certain angle, they are hooked onto the hanging column 12. At this time, the adsorption seat 4 and the adsorption component can be pulled out for separation. After separation, The pull ring 11 can be removed from the hanging column 12. After placing the patch on the adsorption seat 4, the air pump 20 can be started to work with the air suction groove 22 to adsorb and position the patch. When placing the air filter, it can be placed on the outer wall of the placement frame. The lowest fold of the air filter can be engaged with the insert plate 17. At this time, the twisting bolt 19 can drive the rubber pad to press against the outer wall of the air filter to position it. Starting the first motor 16 can drive the threaded rod 15 to rotate, allowing the adjusting plate 14 to slide inside the adjusting groove. The adjusting plate 14 can drive the patch positioned above to move below the glue gun 13 for glue application. After the glue application is completed, the first motor 16 can be started again to move the patch below the air filter. Then, the cylinder 2 can be started to drive the air filter to descend and stick to the patch to complete the bonding operation.

[0028] The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Since this utility model is used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency air filter processing equipment, comprising a base (1), characterized in that: A bracket is installed at the top of the base (1), and a cylinder (2) is installed on the bracket. A positioning component is installed at the output end of the cylinder (2). A gluing mechanism is installed at the other end of the top of the base (1). The gluing mechanism includes a gluing component, an adjustment component, an adsorption component, and a replacement component. The gluing component is used to apply glue to the patch. The adjustment component is used to move the patch to a different position. The adsorption component is used to adsorb and position the patch. The replacement component is used to disassemble and replace the adsorption component.

2. The high-efficiency air filter processing equipment according to claim 1, characterized in that: The replacement component includes a snap-fit ​​component and a pull-hanging component. The snap-fit ​​component includes a fixed seat (5) installed on the adjustment component. An adsorption seat (4) is attached to one side of the fixed seat (5). A pressure block (6) is installed on one side of the outer wall of the adsorption seat (4). A pressure groove is opened on one side of the outer wall of the fixed seat (5) and is slidably connected to the pressure block (6). Movable grooves are opened on both sides of the pressure groove inside the fixed seat (5). A movable plate (7) is slidably connected to the inner side of the movable groove. A first spring (8) is installed between the two ends of one side of the movable plate (7) and the inner wall of the movable groove.

3. The high-efficiency air filter processing equipment according to claim 2, characterized in that: The inner sides of the movable groove and the pressure groove are connected. The cross-section of the movable plate (7) is L-shaped and the cross-section of the pressure block (6) is T-shaped. The opposite ends of the two sets of movable plates (7) and pressure blocks (6) are provided with mutually fitting slopes (9).

4. The high-efficiency air filter processing equipment according to claim 3, characterized in that: The pull-hanging assembly includes a pull rod (10) installed on one side of the movable plate (7) between two sets of first springs (8). The top of the fixed seat (5) is provided with an operating groove. The fixed seat (5) is provided with a drag groove at both ends of the inner wall of the operating groove. The inner side of the drag groove is connected to the inner side of the operating groove. The pull rod (10) is slidably connected to the drag groove. The end of the pull rod (10) extending to the inner side of the operating groove is rotatably connected with a pull ring (11). Hanging posts (12) are installed on both sides of the inner wall of the operating groove. The cross section of the hanging post (12) is L-shaped.

5. The high-efficiency air filter processing equipment according to claim 4, characterized in that: The adhesive application assembly includes a liquid storage tank (3) installed on the other side of the outer wall of the base (1). A feed pipe is embedded in the center of the top of the liquid storage tank (3). An adhesive application gun (13) is installed on one side of the outer wall of the liquid storage tank (3). The adjustment assembly includes an adjustment groove opened on the side of the top of the base (1) away from the bracket. An adjustment plate (14) is slidably connected to the inner side of the adjustment groove. A threaded rod (15) is threadedly connected to the inner side of the adjustment plate (14). The threaded rod (15) is rotatably connected to the adjustment groove. A first motor (16) is installed at one end of the outer wall of the base (1). The drive end of the first motor (16) extends to the inner side of the adjustment groove and is fixedly connected to one end of the threaded rod (15). The top of the adjustment plate (14) is fixedly connected to one side of the fixed seat (5).

6. The high-efficiency air filter processing equipment according to claim 5, characterized in that: The positioning assembly includes a placement frame installed at the output end of the cylinder (2), a plug plate (17) installed at the bottom end of the placement frame, a positioning plate (18) installed on the outer wall of the placement frame above the plug plate (17), and a bolt (19) threadedly connected to the inside of the positioning plate (18), with a rubber pad installed at one end of the bolt (19).

7. The high-efficiency air filter processing equipment according to claim 6, characterized in that: The adsorption assembly includes a connecting plate installed on one side of the outer wall of the adsorption seat (4). A vacuum pump (20) is installed on one side of the connecting plate. A corrugated pipe (21) extending into the adsorption seat (4) is installed at the output end of the vacuum pump (20). An air suction groove (22) is opened inside the adsorption seat (4). The other end of the corrugated pipe (21) is connected to the inside of the air suction groove (22).

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