Bolt group fastening construction device

Abstract

The utility model belongs to the technical field of constructional engineering, and discloses a bolt group fastening construction device which comprises a supporting frame, a driving assembly and a plurality of torque sleeves, and the torque sleeves are arranged on the supporting frame in a position-adjustable mode and can rotate around the axes of the torque sleeves. The plurality of torque sleeves can correspond to a plurality of bolts in a to-be-tightened bolt group one by one and are arranged outside the bolts in a sleeving manner; the output end of the driving assembly is connected with the multiple torque sleeves, and the driving assembly can drive the multiple torque sleeves to rotate at the same time or at the preset torque so as to tighten the bolts in the to-be-tightened bolt group. According to the bolt group fastening construction device, a plurality of bolts can be tightened at the same time, the construction efficiency is effectively improved, the tightening torque can be accurately controlled, the fastening quality is guaranteed, the bolt group fastening construction device is suitable for various construction environments, and the construction difficulty and risk are reduced.

Description

Technical Field

[0001] This utility model relates to the field of building engineering technology, and in particular to a bolt group fastening construction device. Background Technology

[0002] Bolted connections have become the most common connection method in the construction and installation of steel structures of all sizes due to their advantages such as simple construction, reasonable stress distribution, convenient replacement, fatigue resistance, and safety and reliability. The safety and reliability of bolted connections are crucial to the safety of the entire steel structure, and the quality of their tightening directly affects the stability and safety of the entire structure.

[0003] However, traditional bolt tightening techniques have many problems. For example, when dealing with a large number of bolts, bolt tightening is mostly done manually using electric torque wrenches, pneumatic wrenches, fixed torque wrenches, and manual open-end wrenches. Tightening each bolt manually is time-consuming and labor-intensive, resulting in low efficiency and extended construction periods. Moreover, manual operation makes it difficult to ensure that the tightening torque or axial force of each bolt is completely consistent, easily leading to some bolts being under-tightened or over-tightened, affecting the reliability of the connection. In addition, traditional tools and methods are inconvenient to operate in complex construction environments, such as at heights or in confined spaces, further increasing the difficulty and risk of construction.

[0004] Therefore, there is an urgent need for a bolt group fastening construction device to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a bolt group tightening construction device that can tighten multiple bolts at the same time, effectively improving construction efficiency. It can also accurately control the tightening torque to ensure the tightening quality, and is suitable for various construction environments, reducing construction difficulty and risk.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] Bolt group fastening construction device, including:

[0008] Support frame;

[0009] Multiple torque sleeves are adjustablely mounted on the support frame and can rotate around their own axis. The multiple torque sleeves can correspond one-to-one with multiple bolts in the bolt group to be tightened and are sleeved on the outside of the bolts.

[0010] A drive assembly, the output end of which is connected to a plurality of torque sleeves, the drive assembly being able to drive the plurality of torque sleeves to rotate simultaneously or individually with a preset torque, so as to tighten the bolts in the bolt group to be tightened.

[0011] Optionally, it also includes a torque detection device, with one torque detection device connected to each of the torque sleeves to detect the real-time torque of the torque sleeve.

[0012] Optionally, the torque detection device is a torque sensor.

[0013] Optionally, it also includes a controller, which is communicatively connected to both the drive assembly and the torque detection device.

[0014] The controller can control the output torque of the drive assembly based on the torque detection signal received from the torque detection device.

[0015] Optionally, it also includes an alarm component, which is communicatively connected to the controller. The controller can also control the alarm component to trigger an alarm based on the torque detection signal received from the torque detection device.

[0016] Optionally, the alarm component includes a sound generating device; and / or,

[0017] The alarm component includes a light-generating device.

[0018] Optionally, a display is also included, which is communicatively connected to the controller. The controller is also able to control the display to show the real-time torque of each of the torque sleeves based on the torque detection signal received from the torque detection device.

[0019] Optionally, the support frame includes a plurality of first support rods and a plurality of second support rods. The plurality of first support rods are parallel to each other and spaced apart along a first direction, and the plurality of second support rods are parallel to each other and spaced apart along a second direction. The first direction and the second direction form an angle. The plurality of torque sleeves are respectively adjustablely disposed on the first support rods and / or the second support rods, so as to correspond one-to-one with the bolts in the group of bolts to be tightened.

[0020] Optionally, the spacing between the plurality of first support rods is adjustable; and / or,

[0021] The spacing between the multiple second support rods is adjustable.

[0022] Optionally, the torque sleeve is disposed at the connection point of the first support rod and the second support rod.

[0023] The beneficial effects of this utility model are:

[0024] This utility model provides a bolt group tightening construction device. The support frame provides an installation position and reliable support for the torque sleeves. The device can be moved by adjusting the support frame, facilitating the tightening of bolt groups in various construction environments without manual operation, thus reducing construction difficulty and risk. The torque sleeves are adjustablely positioned on the support frame, ensuring that multiple torque sleeves correspond one-to-one with multiple bolts in the bolt group. The torque sleeves are fitted over the bolts and can rotate around their own axis under the drive of the drive assembly, thereby achieving the tightening operation of the bolts in the bolt group. The drive assembly can drive multiple torque sleeves to rotate simultaneously or separately with preset torques, to tighten multiple bolts simultaneously or to tighten some bolts separately, effectively improving construction efficiency and precisely controlling the tightening torque to ensure tightening quality. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the bolt group fastening construction device provided in this embodiment of the utility model.

[0027] In the picture:

[0028] 1. Support frame; 11. First support rod; 12. Second support rod;

[0029] 2. Torque sleeve;

[0030] 3. Torque detection device;

[0031] 4. Controller. Detailed Implementation

[0032] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0035] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0036] In the description of this utility model, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0037] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0039] In the description of this utility model, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, in this utility model, the character " / " generally indicates that the preceding and following related objects have an "or" relationship.

[0040] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0041] like Figure 1 As shown, this embodiment provides a bolt group tightening construction device for tightening bolts within a bolt group, thereby ensuring the stability and safety of the steel structure. Specifically, the bolt group tightening construction device includes a support frame 1, a drive assembly (not shown), and multiple torque sleeves 2.

[0042] The torque sleeve 2 is adjustablely mounted on the support frame 1, which provides the torque sleeve 2 with an installation position and reliable support. Moving the support frame 1 allows for the movement of the device, facilitating the tightening of bolt groups in various construction environments without manual operation by construction personnel, thus reducing construction difficulty and risk. Multiple torque sleeves 2 can correspond one-to-one with multiple bolts in the bolt group to be tightened. The torque sleeve 2 is fitted over the bolts and can rotate around its own axis under the drive of the drive assembly, thereby achieving the tightening operation of the bolts in the bolt group. The drive assembly can drive multiple torque sleeves 2 to rotate simultaneously or separately with preset torques to tighten multiple bolts simultaneously or to tighten some of the bolts separately, effectively improving construction efficiency and precisely controlling the tightening torque to ensure tightening quality. In this embodiment, the drive assembly can be a motor; by controlling the output torque of the motor, the rotational torque of the torque sleeve 2 can be precisely controlled.

[0043] like Figure 1 As shown, the support frame 1 includes multiple first support rods 11 and multiple second support rods 12. The multiple first support rods 11 are parallel to each other and spaced apart along a first direction, while the multiple second support rods 12 are parallel to each other and spaced apart along a second direction, with the first and second directions forming an angle. Multiple torque sleeves 2 are adjustablely positioned on the first support rods 11 and / or the second support rods 12, corresponding one-to-one with the bolts in the bolt group to be tightened. In this embodiment, the first direction is perpendicular to the second direction, so the first support rods 11 are perpendicularly connected to the second support rods 12. This arrangement ensures the structural strength of the support frame 1 and improves the stability of the support.

[0044] Optionally, the spacing between the plurality of first support rods 11 is adjustable to adjust the distance between the plurality of first support rods 11 in a first direction according to the bolt distribution within the bolt group. Correspondingly, the spacing between the plurality of second support rods 12 is adjustable to adjust the distance between the plurality of second support rods 12 in a second direction according to the bolt distribution within the bolt group.

[0045] Furthermore, in this embodiment, the torque sleeve 2 is disposed at the connection point of the first support rod 11 and the second support rod 12. This arrangement ensures the stability and reliability of the torque sleeve 2 during installation.

[0046] Continue to refer to Figure 1 The bolt group tightening device also includes a torque detection device 3, with one torque detection device 3 connected to each torque sleeve 2 to detect the real-time torque of the torque sleeve 2. In this embodiment, the torque detection device 3 is a torque sensor, which has advantages such as high accuracy, fast frequency response, good reliability, and long service life.

[0047] Optionally, the bolt group tightening device further includes a controller 4, which is communicatively connected to both the drive assembly and the torque detection device 3. In this embodiment, the controller 4 can be a microcontroller or a PLC, etc. The controller 4 can control the output torque of the drive assembly based on the torque detection signal received from the torque detection device 3, thereby controlling the rotational torque of the torque sleeve 2. For example, when tightening a bolt group of a large steel beam, the controller 4 can, based on the distribution of bolts within the bolt group, first control the peripheral bolts to be initially tightened, and then gradually tighten them towards the center to ensure uniform stress on the steel beam and avoid deformation caused by improper tightening sequence.

[0048] Alternatively, the bolt group tightening device may also include an alarm component (not shown), which is communicatively connected to the controller 4. The controller 4 can also control the alarm component to sound an alarm based on the torque detection signal received from the torque detection device 3.

[0049] Specifically, the alarm component includes a sound generating device. When the torque detection device 3 detects an abnormal real-time torque value of the torque sleeve 2, the sound generating device emits an audible alarm. For example, the sound generating device can be a buzzer, which emits a loud and penetrating sound, facilitating timely detection by construction personnel.

[0050] More specifically, the alarm component also includes a light-generating device. When the torque detection device 3 detects an abnormal real-time torque value of the torque sleeve 2, the light-generating device illuminates. For example, the light-generating device may be a light-emitting diode (LED).

[0051] Alternatively, the bolt group tightening device may also include a display (not shown). The display is communicatively connected to the controller 4, which can also control the display to show the real-time torque of each torque sleeve 2 based on the torque detection signal received from the torque detection device 3, thereby facilitating the observation and judgment of the tightening status of each bolt by the construction personnel.

[0052] The operation steps of the bolt group fastening construction device provided in this embodiment are as follows:

[0053] First, device preparation and debugging: At the construction site, based on the steel structure construction drawings and the distribution of bolts within the bolt group, adjust the spacing of multiple first support rods 11 and multiple second support rods 12 to ensure that the torque sleeve 2 can accurately align with each bolt within the bolt group. Connect the controller 4 to the drive assembly and torque detection device 3, and debug them, inputting parameters such as the design torque value and tightening sequence. Simultaneously, calibrate the torque detection device 3 to ensure the accuracy of the measurement data.

[0054] Secondly, the construction operation is as follows: First, the bolts are installed into the bolt holes of the steel structure components. The controller 4 is activated, and multiple torque sleeves 2 rotate simultaneously, initially tightening the bolts according to the initial tightening torque and sequence. The initial tightening torque is set to 50%-70% of the design torque value to quickly and initially fix the bolts, ensuring a tight fit between the components. Second, a second tightening is performed, with the same torque as the initial tightening, further eliminating gaps between components and ensuring uniform bolt tightening. Third, a final tightening is performed, with the final tightening torque reaching the design torque value. The controller 4 precisely controls the torque of each bolt to ensure tightening quality. Throughout the construction process, the controller 4 collects data from the torque detection device 3 in real time, monitoring the tightening status of each bolt. If an abnormal real-time torque value is detected for any bolt, an alarm is immediately issued and automatic adjustments are made. Simultaneously, wireless communication technology is used to transmit construction data to a remote monitoring center in real time, facilitating real-time monitoring and management of construction progress and quality by construction personnel.

[0055] Finally, quality inspection and acceptance: After construction is completed, a portion of the bolts are randomly inspected using a torque testing tool to check whether their actual torque values ​​meet the design requirements. The number of bolts inspected follows relevant standards. If any bolt fails the inspection, it is either retightened or replaced until all bolts meet the tightening quality requirements, at which point acceptance is complete.

[0056] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A bolt group fastening construction device characterized by, The utility model relates to a torque detection device and a torque detection method for a plurality of bolts, and belongs to the technical field of torque detection. It comprises: a support frame (1); a plurality of torque sleeves (2) which are adjustably arranged on the support frame (1) and can rotate around their own axes, and which can be correspondingly sleeved on a plurality of bolts in a bolt group to be tightened; 2. The bolt group fastening construction device according to claim 1, characterized by a driving assembly, the output end of which is connected with the plurality of torque sleeves (2), respectively, and the driving assembly can drive the plurality of torque sleeves (2) to rotate at a preset torque simultaneously or respectively to tighten the bolts in the bolt group to be tightened.

3. The bolt group fastening construction device according to claim 2, characterized by It further comprises a torque detection device (3), one of which is connected to each of the torque sleeves (2) to detect the real-time torque of the torque sleeve (2).

4. The bolt group fastening construction device according to claim 2, characterized by The torque detection device (3) is a torque sensor.

5. The bolt group fastening construction device according to claim 4, wherein It further comprises a controller (4) which is in communication connection with the driving assembly and the torque detection device (3), respectively, and the controller (4) can control the output torque of the driving assembly.

6. The bolt group fastening construction device according to claim 5, wherein It further comprises an alarm assembly which is in communication connection with the controller (4), and the controller (4) can also control the alarm assembly to alarm. The alarm assembly comprises a sound generating device; and / or, 7. The bolt group fastening construction device according to claim 4, wherein The alarm assembly comprises a light generating device.

8. The bolt cluster fastening construction device according to any one of claims 1 to 7, characterized by It further comprises a display which is in communication connection with the controller (4), and the display can display the real-time torque of each of the torque sleeves (2).

9. The bolt group fastening construction device according to claim 8, wherein The support frame (1) comprises a plurality of first support rods (11) and a plurality of second support rods (12), the plurality of first support rods (11) are arranged in parallel with each other and along a first direction, the plurality of second support rods (12) are arranged in parallel with each other and along a second direction, the first direction and the second direction form an angle, and the plurality of torque sleeves (2) are adjustably arranged on the first support rods (11) and / or the second support rods (12) to correspond to the bolts in the bolt group to be tightened, respectively. The spacing between the plurality of first support rods (11) is adjustable; and / or, 10. The bolt group fastening construction device according to claim 8, wherein The spacing between the plurality of second support rods (12) is adjustable. The torque sleeve (2) is arranged at the connection point of the first support rod (11) and the second support rod (12).

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