Concrete wallboard bearing strength detection device

By designing an automated concrete wall panel load-bearing strength testing device, and utilizing a combination of suspension rollers and protective covers, the safety hazards and labor-intensive issues in existing technologies have been resolved, achieving stable load suspension and safe, labor-saving testing results.

CN224066497UActive Publication Date: 2026-03-31TIANJIN ZHONGCHENG ENG TESTING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing methods for testing the load-bearing capacity of concrete wall panels present safety hazards and are labor-intensive, especially due to the insecurity of the swaying of the suspension ropes and manual operation when the load is suspended.

Method used

A detection device comprising a fixed base, a fixed component, a vertical slide, and a lifting component was designed. Through the combination of a suspension roller and a protective cover, the load is automatically lifted and the protective cover is used to intercept broken objects. Combined with a motor-driven clamping and lifting mechanism, safety and labor-saving operation are ensured.

Benefits of technology

It achieves stable load suspension and automated operation, reduces safety risks during the testing process, avoids the laborious problem of manually handling the load, and improves the safety and convenience of testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concrete wallboard bearing strength detection device, which relates to the technical field of wallboard bearing strength detection, and comprises a fixed base, a fixed component is arranged on the fixed base, a wallboard to be detected can be vertically fixed in the fixed base through the fixed component, a vertical sliding frame is arranged on the fixed component, and the vertical sliding frame is arranged on the fixed base. A lifting rope bound with a load is inserted between the two hanging rollers through the inserting seam, the other end of the lifting rope is bound with the bolt, at the moment, the load is located on the ground, the lifting rope is loosened, then the protective cover is automatically lifted through the lifting assembly, the load is lifted and suspended through the hanging rollers, and the load is hung in the air. When the to-be-detected wallboard is suddenly damaged, the hanging rope can swing upwards under the action of the hanging roller, so that the hanging rope drives the bolt and the concrete crushing block to be sputtered onto the protective cover to be intercepted and blocked, the dangerous situation caused by wall crushing in the detection process is greatly reduced, manual load carrying is not needed, and the operation is simple and labor-saving.
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Description

Technical Field

[0001] This utility model relates to the field of wall panel load-bearing strength testing technology, and more specifically, to a device for testing the load-bearing strength of concrete wall panels. Background Technology

[0002] As the main load-bearing or enclosure components of a building structure, concrete wall panels directly affect the safety, durability, and functionality of the building. With the increasing demands for quality, energy conservation, and earthquake resistance in the construction industry, testing technology for concrete wall panels is constantly developing to ensure that they meet design specifications and construction standards.

[0003] Currently, the load-bearing capacity of wall panels is tested by drilling holes in the wall panel, installing expansion bolts, and then suspending a load on the bolts. However, because the load has a certain thickness, the suspension rope will tilt. When the wall panel cannot bear the weight of the load, the suspension rope will generate a certain lateral force with the bolts, causing it to swing significantly. In addition, the existing loads need to be lifted and suspended by hand by workers. When releasing the load, the load is close to the suspension point, which poses a certain safety hazard and is also quite laborious. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides a concrete wall panel load-bearing strength testing device to solve the problems that the existing wall panel load-bearing strength testing methods have certain safety hazards and are relatively laborious.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a concrete wall panel load-bearing strength testing device, including a fixed base, a fixing component on the fixed base, the wall panel to be tested can be vertically fixed in the fixed base by the fixing component, a vertical slide is provided on the fixing component, a protective cover is vertically slidably connected to the vertical slide, a lifting component for raising or lowering the protective cover is also provided on the vertical slide, two parallel suspension rollers are rotatably connected to the center of the front of the protective cover, and slots are opened on both sides of the protective cover along its length.

[0006] Preferably, the fixing assembly includes two clamping frames, each with a limiting slide rod. The limiting slide rod is slidably inserted into a fixed base. A counter-rotating threaded rod is rotatably connected inside the fixed base. A threaded tube is fixedly connected to the bottom of each of the two clamping frames. The outer surface of the threaded tube is movably inserted into the fixed base, and the two threaded tubes are respectively threaded to both ends of the counter-rotating threaded rod. A driven gear is fixedly installed in the middle of the counter-rotating threaded rod. A first motor is fixedly installed inside the fixed base. A driving gear is fixedly installed at the output end of the first motor. The driven gear meshes with the driving gear. The vertical slide is fixedly installed on the clamping frames.

[0007] Preferably, the clamping plate frame has an H-shaped structure, and two clamping plate frames are symmetrically arranged on the fixed base.

[0008] Preferably, the lifting assembly includes a second motor, which is fixedly installed on the top of the vertical slide. A one-way threaded rod is rotatably connected between the vertical slide and the clamping frame. The output end of the second motor is fixedly connected to the top end of the one-way threaded rod. A threaded tube is fixedly installed on the top of the protective cover, and the inner surface of the threaded tube is threadedly connected to the outer surface of the one-way threaded rod.

[0009] Preferably, a plurality of transmission rollers arranged in a row are rotatably disposed inside the fixed base, and the arrangement direction of the transmission rollers is consistent with the moving direction of the clamping frame.

[0010] Preferably, the outer side of the protective cover is provided with a plurality of evenly distributed mesh holes.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention involves inserting a load-bearing rope between two suspension rollers through a slot, with the other end of the rope secured to a bolt. At this point, the load is on the ground and the rope is slack. Then, the protective cover is automatically lifted by a lifting assembly, causing the suspension rollers to suspend the load in the air. When the wall panel under test suddenly breaks, the suspension rollers cause the rope to swing upwards, allowing the rope, along with the bolt and concrete fragments, to splash onto the protective cover and be intercepted. This greatly reduces the danger caused by wall breakage during the testing process, and eliminates the need for manual load handling, making the operation simple and labor-saving.

[0013] This invention uses a first motor to drive the active gear to mesh with the driven gear, which causes the two threaded tubes of the opposite-direction threaded rod to move in close proximity. This, in turn, drives the clamping frame to vertically clamp and fix the wall panel to be tested, thus ensuring the stability of the wall.

[0014] This invention uses a second motor to drive a unidirectional threaded rod to rotate, which in turn drives the threaded tube to automatically raise and lower the protective cover vertically along the surface of the vertical slide. The second motor can be remotely controlled by a controller, thus keeping the staff further away from the inspection position during the lifting process and further ensuring the safety of the inspection process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a three-dimensional schematic diagram of the vertical slide, lifting assembly, suspension roller, and slotted structure of this utility model;

[0017] Figure 3 This is a side view of the relevant structure on the vertical carriage of this utility model;

[0018] Figure 4 This is a side view of the relevant structures on the fixed base and fixed assembly of this utility model;

[0019] Figure 5 This is a top view of the internal structure of the fixed base of this utility model.

[0020] [Figure Labels]

[0021] 1. Fixed base; 2. Fixed assembly; 21. Clamping frame; 22. Limiting slide bar; 23. Opposite threaded rod; 24. Threaded tube one; 25. Driven gear; 26. First motor; 27. Drive gear; 3. Wall panel to be tested; 4. Vertical slide; 5. Protective cover; 6. Lifting assembly; 61. Second motor; 62. One-way threaded rod; 63. Threaded tube two; 7. Suspension roller; 8. Insertion slot; 9. Transmission roller; 10. Mesh. Detailed Implementation

[0022] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0023] As attached Figure 1 To be continued Figure 5 An embodiment of this utility model provides a concrete wall panel load-bearing strength testing device, including a fixed base 1, a fixing component 2 on the fixed base 1, the wall panel 3 to be tested can be vertically fixed in the fixed base 1 by the fixing component 2, a vertical slide 4 on the fixing component 2, a protective cover 5 vertically slidably connected to the vertical slide 4, a lifting component 6 for raising or lowering the protective cover 5 on the vertical slide 4, two parallel suspension rollers 7 rotatably connected to the center of the front of the protective cover 5, and slots 8 are opened on both sides of the protective cover 5 along its length.

[0024] Specifically, the wall panel 3 to be tested is fixed to the base 1 by the fixing component 2. Then, holes are drilled in the area covered by the protective cover 5 on the wall panel 3 and bolts are installed. The suspension rope with the load is then inserted between the two suspension rollers 7 through the slot 8, and the other end of the suspension rope is tied to the bolt. At this time, the load is on the ground and the suspension rope is slack. Then, the protective cover 5 is lifted by the lifting component 6, so that the suspension rollers 7 lift the load and keep the bolt and suspension rope within the coverage area of ​​the protective cover 5. When the wall panel 3 to be tested is suddenly damaged, the suspension rollers 7 can make the suspension rope swing upward, so that the suspension rope, along with the bolt and concrete fragments, splashes onto the protective cover 5 and is intercepted and blocked.

[0025] Preferably, the fixing assembly 2 includes two clamping frames 21, each of which is provided with a limiting slide rod 22. The limiting slide rod 22 is slidably inserted into the fixing base 1. A counter-threaded rod 23 is rotatably connected inside the fixing base 1. A threaded tube 24 is fixedly connected to the bottom of each of the two clamping frames 21. The outer surface of the threaded tube 24 is movably inserted into the fixing base 1, and the two threaded tubes 24 are respectively threaded to both ends of the counter-threaded rod 23. A driven gear 25 is fixedly installed in the middle of the counter-threaded rod 23. A first motor 26 is fixedly installed inside the fixing base 1. A driving gear 27 is fixedly installed at the output end of the first motor 26. The driven gear 25 meshes with the driving gear 27. The vertical slide 4 is fixedly installed on the clamping frame 21.

[0026] The first motor 26 drives the active gear 27 to mesh with the driven gear 25 to rotate, which can cause the two threaded tubes 24 to move close or far apart through the threaded rod 23, thereby driving the clamping frame 21 to vertically clamp and fix the wall panel 3 to be tested.

[0027] Preferably, the clamping frame 21 has an H-shaped structure, and two clamping frames 21 are symmetrically arranged on the fixed base 1.

[0028] Preferably, the lifting assembly 6 includes a second motor 61, which is fixedly installed on the top of the vertical slide 4. A one-way threaded rod 62 is rotatably connected between the vertical slide 4 and the clamping frame 21. The output end of the second motor 61 is fixedly connected to the top end of the one-way threaded rod 62. A threaded tube 63 is fixedly installed on the top of the protective cover 5, and the inner surface of the threaded tube 63 is threadedly connected to the outer surface of the one-way threaded rod 62.

[0029] The second motor 61 drives the one-way threaded rod 62 to rotate, which in turn drives the threaded tube 63 to lift the protective cover 5 vertically along the surface of the vertical slide 4. The second motor 61 can be remotely controlled by the controller, so that the staff can be kept away from the inspection position during the lifting process to ensure the safety of the inspection process.

[0030] Preferably, a plurality of transmission rollers 9 arranged in a row are rotatably arranged inside the fixed base 1. The arrangement direction of the transmission rollers 9 is consistent with the moving direction of the clamping frame 21, so that when the clamping frame 21 clamps and fixes the wall panel 3 to be tested, the wall panel 3 to be tested moves by the rolling of the transmission rollers 9, thereby reducing the wear on the bottom of the wall panel 3 to be tested.

[0031] Preferably, the outer side of the protective cover 5 is provided with a plurality of evenly distributed mesh holes 10 so that the staff can see the inside of the protective cover 5, thereby making it convenient for the staff to drill holes and install bolts on the wall panel 3 under test when the wall panel 3 under test is fixed and the protective cover 5 is close to the wall surface of the wall panel 3 under test.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for detecting the load bearing strength of a concrete wall panel, characterised in that, The utility model provides a wallboard vertical test device, including fixed base (1), be provided with fixed assembly (2) on fixed base (1), the wallboard (3) of being measured can be fixed vertically through fixed assembly (2) in fixed base (1), be provided with vertical sliding frame (4) on fixed assembly (2), vertical sliding connection has protective cover (5) on vertical sliding frame (4), vertical sliding frame (4) still be provided with the lifting assembly (6) for lifting or lowering protective cover (5), the front middle part of protective cover (5) is rotatably connected with two mutually parallel suspension roller (7), the both sides of protective cover (5) length direction are all set up with the slit (8).

2. The concrete wallboard load strength detection apparatus according to claim 1, wherein The fixed assembly (2) includes two clamping plate frames (21), the limiting slide rod (22) is arranged on the two clamping plate frames (21), the limiting slide rod (22) is slidably inserted into the fixed base (1), the fixed base (1) is rotatably connected with the opposite screw rod (23), the bottom of the two clamping plate frames (21) is fixedly connected with the threaded tube one (24), the outer surface of the threaded tube one (24) is movably inserted into the fixed base (1), and the two threaded tube one (24) is respectively screwed with the both ends of the opposite screw rod (23), the middle part of the opposite screw rod (23) is fixedly installed with the driven gear (25), the fixed base (1) is fixedly installed with the first motor (26), the output end of the first motor (26) is fixedly installed with the driving gear (27), the driven gear (25) is engaged with the driving gear (27), and the vertical sliding frame (4) is fixedly installed on the clamping plate frame (21).

3. The apparatus for detecting the load strength of a concrete wall panel according to claim 2, wherein The clamping plate frame (21) is h-shaped structure, and the two clamping plate frames (21) are symmetrically arranged on the fixed base (1).

4. The apparatus for detecting the load strength of a concrete wall panel according to claim 2, wherein The lifting assembly (6) includes a second motor (61), the second motor (61) is fixedly installed on the top of the vertical sliding frame (4), the vertical sliding frame (4) and the clamping plate frame (21) are rotatably connected with the one-way screw rod (62), the output end of the second motor (61) is fixedly connected with the top end of the one-way screw rod (62), the top of the protective cover (5) is fixedly installed with the threaded tube two (63), and the inner surface of the threaded tube two (63) is screw-connected with the outer surface of the one-way screw rod (62).

5. The apparatus for detecting the load strength of a concrete wall panel according to claim 1, wherein A plurality of transmission rollers (9) are rotatably arranged in the fixed base (1) in a row, and the arrangement direction of the transmission rollers (9) is consistent with the moving direction of the clamping plate frame (21).

6. The apparatus for detecting the load strength of a concrete wall panel according to claim 1, wherein A plurality of evenly distributed mesh holes (10) are evenly arranged on the outer side of the protective cover (5).