Formation and capacity grading mechanical unit convenient for battery module remodeling

By using wire-binding rings to bind the wiring in the battery module formation and capacity testing unit, the problem of unbinding the wiring during battery module replacement is solved, enabling mechanized replacement, avoiding messy wiring, and reducing costs.

CN224067699UActive Publication Date: 2026-03-31ZHUHAI TITANS NEW POWER ELECTRONICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

When changing battery modules, the existing mechanical units for forming and capacity testing require the wiring of the needle bed assembly and power module to be untied, which makes the operation cumbersome, messy, and prone to accumulation, and cannot achieve mechanized changeover.

Method used

First and second binding rings are fitted onto the first and second rods extending from the rear end of the forming and filling mechanical unit along the left and right sides. The wiring of the needle bed assembly and the power module is bound by these rings. The needle bed assembly and the power module are moved synchronously by the changing mechanism to avoid the unbinding process of the wiring.

Benefits of technology

It enables mechanized operation during battery module replacement, avoiding messy wiring and accumulation, reducing costs and improving replacement efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224067699U_ABST
    Figure CN224067699U_ABST
Patent Text Reader

Abstract

The utility model provides a formation and capacity grading mechanical unit convenient for battery module remodeling. The formation and capacity grading mechanical unit comprises a battery test assembly, the battery test assembly comprises a plurality of power supply modules and a plurality of groups of needle bed assemblies in one-to-one correspondence with the plurality of power supply modules; a first rod extending in the left-right direction and a second rod extending in the left-right direction are fixed at the rear end of the formation and capacity grading mechanical unit; corresponding to one group of needle bed assemblies and one power supply module, the first rod is sleeved with a first wire binding circular ring, and the first wire binding circular ring freely slides on the first rod; the second rod is sleeved with a second wire binding circular ring, and the second wire binding circular ring freely slides on the second rod; and a group of needle bed components and wires of a power supply module are bound on the first wire binding circular ring and the second wire binding circular ring. When the battery module disclosed by the utility model is remodeled, the wiring of the needle bed assembly and the power supply module smoothly moves along with the needle bed assembly and the power supply module, the wiring does not need to be unbound, and mechanical remodeling operation is realized.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to battery formation and separation mechanical unit technical field, especially a kind of battery module change type's formation and separation mechanical unit. BACKGROUND

[0002] Lithium battery formation and separation mechanical unit is the mechanical unit that lithium battery formation process and separation process are integrated in one body.The existing formation and separation mechanical unit, when battery module is changed (replaces battery module model, changes battery module column number), needle bed assembly needs to be adjusted accordingly to realize battery module change type.As shown in Figure 1 The existing formation and separation mechanical unit includes battery test assembly, and battery test assembly includes needle bed assembly 104 and power module D, and needle bed assembly 104 includes positive probe module 104a and negative probe module 104b, and needle bed assembly 104 and power module D are connected by wire L1.

[0003] The existing formation and separation mechanical unit includes first rod 103 and second rod 106, and needle bed assembly 104 and power module D are connected by wire L2, and wire L2 is tied on first rod 103 and second rod 106, and the end of wire L2 connected with power module D forms first wire excess L21, and the end of wire L2 connected with needle bed assembly 104 forms second wire excess L22.

[0004] When battery module is changed, needle bed assembly 104 and power module D move synchronously (for example, move to right side or left side), at this time, if the distance of needle bed assembly 104 and power module D is large, it leads to that first wire excess L21 and second wire excess L22 are not enough, wire L2 tied on first rod 103 and second rod 106 needs to be untied, needle bed assembly 104 and power module D move to appropriate position, and untie process is troublesome, cannot realize mechanized change type operation, and wire L2 of needle bed assembly 104 and power module D is messy and accumulated. INVENTION CONTENTS

[0005] The utility model provides a kind of formation and separation mechanical unit of battery module change type of being convenient for, and solve the technical problem that the wire of needle bed assembly and power module near needle bed assembly and power module of the existing formation and separation mechanical unit battery module is moved with change type mechanism, wire untie process is troublesome, cannot realize mechanized change type operation, and the wire of needle bed assembly and power module is messy and accumulated.

[0006] The utility model provides a kind of formation and separation mechanical unit of battery module change type of being convenient for, and solve the technical problem that the wire of needle bed assembly and power module near needle bed assembly and power module of the existing formation and separation mechanical unit battery module is moved with change type mechanism, wire untie process is troublesome, cannot realize mechanized change type operation, and the wire of needle bed assembly and power module is messy and accumulated.

[0007] The battery test assembly comprises a plurality of power supply modules and a plurality of needle bed assemblies corresponding to the plurality of power supply modules one by one.

[0008] Wherein, at the rear end of the formation and dispensing mechanical unit, a first rod extending along the left and right directions is fixed, and a second rod extending along the left and right directions is fixed.

[0009] Corresponding to a group of the needle bed assemblies and one of the power supply modules, a first cable tie ring is sleeved on the first rod, and the first cable tie ring is freely slidable on the first rod.

[0010] Corresponding to a group of the needle bed assemblies and one of the power supply modules, a second cable tie ring is sleeved on the second rod, and the second cable tie ring is freely slidable on the second rod.

[0011] The first cable tie ring and the second cable tie ring are used for binding a group of the needle bed assemblies and one of the power supply modules.

[0012] In a preferred embodiment, the formation and dispensing mechanical unit further comprises a frame and a bottom plate.

[0013] The frame surrounds a power supply module area for accommodating the power supply modules, and the power supply module area is internally provided with the plurality of power supply modules; and the bottom plate is provided below with the plurality of needle bed assemblies.

[0014] The formation and dispensing mechanical unit further comprises a type changing mechanism, which is used for driving a group of the needle bed assemblies and one of the power supply modules to move synchronously along the left and right directions, so as to adjust the spacing between the plurality of needle bed assemblies.

[0015] In a preferred embodiment, the two ends of the first rod are fixed on the left and right sides of the frame; and the two ends of the second rod are fixed on the bottom of the bottom plate.

[0016] In a preferred embodiment, a group of the needle bed assemblies comprises a positive probe module and a negative probe module.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model provides a kind of battery module's convenient formation and content mechanical unit of changing type, at the rear end of formation and content mechanical unit, fixed first rod extending along left and right sides direction, and fixed second rod extending along left and right sides direction;Corresponding a group of needle bed assembly and a power module, first cord ring is set on the first rod, and first cord ring is freely slid on the first rod;Corresponding a group of needle bed assembly and a power module, second cord ring is set on the second rod, and second cord ring is freely slid on the second rod;The wiring of a group of needle bed assembly and a power module is tied on first cord ring and second cord ring.The utility model battery module changes type, by first cord ring and second cord ring, drive the wiring of needle bed assembly and power module synchronous movement, make wiring smooth follow needle bed assembly and power module move together, without unbundling wiring, realize mechanized changing type operation, simultaneously avoid causing the wiring of multiple needle bed assembly and multiple power module messy, accumulation.

[0019] The utility model provides a kind of battery module's convenient formation and content mechanical unit of changing type, a group of needle bed assembly and a power module are moved along left and right sides simultaneously, make needle bed assembly and power module pass through shorter connection line between, reduce cost and reduce the power of battery module changing type. DRAWINGS

[0020] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in prior art, the following will briefly introduce the drawings needed to be used in specific embodiment or prior art description.Obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0021] Figure 1 It is the structure diagram of a group of needle bed assembly and a power module of the formation and content mechanical unit of the utility model.

[0022] Figure 2 It is the structure diagram of the formation and content mechanical unit of the utility model of battery module's convenient changing type.

[0023] Figure 3 It is the structure diagram of a group of needle bed assembly and a power module of the formation and content mechanical unit of the utility model.

[0024] The signs are as follows:

[0025] 100, formation and content mechanical unit;

[0026] 101, frame;102, bottom plate;103, first rod;104, needle bed assembly;105, first cord ring;106, second rod;107, second cord ring;108, changing mechanism;

[0027] 104a, positive electrode probe module; 104b, negative electrode probe module;

[0028] D, power module; L1, connecting line; L2, wire; L21, first wire allowance; L22, second wire allowance; S1, third wire allowance; S2, fourth wire allowance. DETAILED DESCRIPTION

[0029] In the description of the present application, it is to be understood that, if the terms such as "center", "inner", "outer", "axial direction", "radial direction", "circumferential direction" and the like indicating the orientation or positional relationship are described, without special indication, it is to be understood that the orientation or positional relationship based on the orientation or positional relationship shown in the drawings is described, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0030] In addition, if the features limited by "first", "second" are described for the purpose of description only, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. The features limited by "first", "second" can explicitly or implicitly include at least one of the features limited by "first", "second". If the description of "a plurality of" is described, it generally means at least two, for example, two, three, etc., unless otherwise specifically limited.

[0031] In the present application, unless otherwise specifically indicated and limited, if the terms such as "mounting", "connecting", "connecting", "fixing" and the like are described, they should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0032] In the description of the present application, if the terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" are described, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.

[0033] Combination Figure 2 and Figure 3 According to an embodiment of the present invention, a battery module conversion and capacity testing mechanical unit 100 is provided for easy battery module replacement, including a frame 101, a base plate 102 and a battery testing assembly.

[0034] The battery testing assembly includes multiple power modules D, and multiple sets of needle bed assemblies 104 corresponding one-to-one with the multiple power modules D.

[0035] Specifically, the frame 101 encloses a power module area to accommodate power modules D, and multiple power modules D are installed within this area. A bed of needles assembly 104 is installed below the base plate 102. (As shown...) Figure 3 As shown, a set of needle bed assemblies 104 includes a positive probe module 104a and a negative probe module 104b.

[0036] To make this utility model clearer, the orientation of the battery module replacement and capacity-forming mechanical unit 100 provided by this utility model is marked as: front end, rear end, left side, and right side, as follows. Figure 2 As shown.

[0037] like Figure 2 As shown, multiple power modules D are arranged in multiple columns from left to right, and multiple sets of needle bed assemblies 104 are arranged in multiple columns from left to right, with one power module D corresponding to one set of needle bed assemblies 104.

[0038] The formation and capacity-enhancing mechanical unit 100 also includes a changing mechanism 108, which is installed at the front and rear ends of the unit. The changing mechanism 108 is detachably connected to the needle bed assembly 104 and the power module D. The changing mechanism 108 drives a set of needle bed assemblies 104 and a power module D to move synchronously along the left and right sides, adjusting the spacing between multiple sets of needle bed assemblies 104. For example, a set of needle bed assemblies 104 and a power module D can be connected by a connector to achieve synchronous movement.

[0039] Combination Figure 2 and Figure 3 At the rear end of the forming and composting mechanical unit 100, a first rod 103 extending in the left and right directions is fixed, and a second rod 106 extending in the left and right directions is fixed.

[0040] Specifically, the two ends of the first rod 103 are fixed to the left and right sides of the frame 101; the two ends of the second rod 106 are fixed to the bottom of the base plate 102.

[0041] like Figure 3As shown, a set of needle bed assemblies 104 and a power module D are taken as an example, the needle bed assemblies 104 and the power module D are connected through a wire L1. The needle bed assemblies 104 and the power module D are connected through a wire L2.

[0042] Corresponding to a set of needle bed assemblies 104 and a power module D, a first cable tie ring 105 is sleeved on the first rod 103, and the first cable tie ring 105 is freely slidable on the first rod 103.

[0043] Corresponding to a set of needle bed assemblies 104 and a power module D, a second cable tie ring 107 is sleeved on the second rod 106, and the second cable tie ring 107 is freely slidable on the second rod 106.

[0044] The first cable tie ring 105 and the second cable tie ring 107 are tied with a set of wire L2 of the needle bed assemblies 104 and a power module D.

[0045] In this embodiment, corresponding to a set of needle bed assemblies 104 and a power module D, two first cable tie rings 105 are sleeved on the first rod 103. The wire L2 is tied with the two first cable tie rings 105, and the wire L2 connected to the power module D forms a first wire excess L21, and the wire L2 between the two first cable tie rings 105 forms a third wire excess S1.

[0046] In this embodiment, corresponding to a set of needle bed assemblies 104 and a power module D, two second cable tie rings 107 are sleeved on the second rod 106. The wire L2 is tied with the two second cable tie rings 107, and the wire L2 connected to the needle bed assemblies 104 forms a second wire excess L22, and the wire L2 between the two second cable tie rings 107 forms a fourth wire excess S2.

[0047] When the battery module is changed (the battery module model is replaced, the battery module column number is changed), a set of needle bed assemblies 104 and a power module D are driven by the changing mechanism 108 to move synchronously along the left and right sides, and the distance between the needle bed assemblies 104 is adjusted accordingly, so that the battery module is changed.

[0048] The working process of the battery module changing forming and dispensing mechanical unit 100 will be described below.

[0049] When the battery module needs to be changed (the battery module model is replaced, the battery module column number is changed), the changing mechanism 108 moves between the left and right sides of the battery module changing forming and dispensing mechanical unit 100 to adjust the distance between the needle bed assemblies 104.

[0050] Specifically, as Figure 3As shown, take a group of needle bed assembly 104 and a power module D as an example. When the needle bed assembly 104 and the power module D are moved from the left side to the right side of the formation and distribution mechanical unit 100 by the type changing mechanism 108, the first wire slack L21 of one end of the wire L2 connected to the power module D, and the second wire slack L22 of one end of the wire L2 connected to the needle bed assembly 104 are moved with the needle bed assembly 104 and the power module D from the left side to the right side of the formation and distribution mechanical unit 100.

[0051] The first wire slack L21 drags a first cable ring 105 to slide on the first rod 103, and when the distance between the two first cable rings 105 reaches the length of the third wire slack S1, another first cable ring 105 follows the third wire slack S1 to slide on the first rod 103.

[0052] Similarly, the second wire slack L22 drags a second cable ring 107 to slide on the second rod 106, and when the distance between the two second cable rings 107 reaches the length of the fourth wire slack S2, another second cable ring 107 follows the fourth wire slack S2 to slide on the second rod 106.

[0053] When the battery module is changed, the first cable ring 105 and the second cable ring 107 drive the wire L2 of the needle bed assembly 104 and the power module D to move synchronously, so that the wire L2 smoothly follows the needle bed assembly 104 and the power module D to move, without the need to unbind the wire L2, realizing mechanical type changing operation.

[0054] When the battery module is changed, the wire L2 of each group of needle bed assembly 104 and each power module D moves with the corresponding needle bed assembly 104 and power module D, and the wire L2 of the multiple groups of needle bed assembly 104 and the multiple power modules D is more regular, avoiding the disorder and accumulation of the wire L2 of the multiple groups of needle bed assembly 104 and the multiple power modules D.

[0055] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model, and those skilled in the art can change, modify, replace and modify the above-mentioned embodiments within the scope of the utility model.

Claims

1. A formation and dispensing mechanical unit for facilitating battery module model changeover, characterized by, The chemical formation and component storage mechanical unit comprises a battery testing assembly; The battery testing assembly comprises a plurality of power modules and a plurality of sets of needle bed assemblies corresponding to the plurality of power modules; The first rod and the second rod are fixed at the rear end of the chemical formation and component storage mechanical unit and extend along the left and right sides; A first cable tie ring is sleeved on the first rod corresponding to a set of the needle bed assemblies and a power module, and the first cable tie ring is freely slidable on the first rod; A second cable tie ring is sleeved on the second rod corresponding to a set of the needle bed assemblies and a power module, and the second cable tie ring is freely slidable on the second rod; The first cable tie ring and the second cable tie ring are used to bind a set of the needle bed assemblies and a power module.

2. The formation and dispensing mechanical unit according to claim 1, characterized in that, The chemical formation and component storage mechanical unit further comprises a frame and a bottom plate; The frame surrounds a power module area for accommodating the power modules, and the power module area is provided with the plurality of power modules; the bottom plate is provided with the plurality of sets of needle bed assemblies; The chemical formation and component storage mechanical unit further comprises a type changing mechanism, which is used to drive a set of the needle bed assemblies and a power module to move synchronously along the left and right sides and adjust the spacing between the plurality of sets of needle bed assemblies.

3. The formation and dispensing mechanical unit according to claim 2, characterized in that, The two ends of the first rod are fixed on the left and right sides of the frame, and the two ends of the second rod are fixed on the bottom of the bottom plate.

4. The formation and dispensing mechanical unit according to claim 2, characterized in that, A set of the needle bed assemblies comprises a positive probe module and a negative probe module.