Heat treatment aging furnace capable of controlling deformation
By introducing multi-channel temperature control heating components and trolley support plate design into the heat treatment aging furnace, the problems of low efficiency in multi-position circulating temperature control and hot air circulation are solved, achieving rapid and uniform heating and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-03
AI Technical Summary
Existing heat treatment aging furnaces are inadequate in terms of multi-position circulating temperature control and hot air circulation efficiency, resulting in difficulty in controlling deformation and lack of bidirectional feeding and discharging functions.
The heating components employ multi-channel temperature control, including multiple sets of blower chambers, air ducts, suction chambers, drive motors, and heating wires. Combined with a trolley support plate and a sealed furnace door, it achieves multi-position circulating temperature control and secondary heating, and supports bidirectional feeding and discharging.
It achieves rapid and uniform heating inside the furnace, improves the ability to control deformation, increases production efficiency, and reduces energy consumption.
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Figure CN224077471U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat treatment aging furnace technology, specifically a heat treatment aging furnace for controlling deformation. Background Technology
[0002] Aging treatment refers to a heat treatment process in which alloy workpieces, after solution treatment, cold plastic deformation, casting, or forging, are placed at a high temperature or at room temperature to maintain their properties, shape, and size from changes over time.
[0003] As a type of heat treatment equipment, the heat treatment aging furnace has a relatively mature overall structure, including the furnace body, insulation layer, heating components, and hot air circulation components. It uses a circulating fan to drive the heat circulation inside the equipment, so that the metal parts are heated. However, there are some functional deficiencies in actual use, and there is room for improvement. For example, most furnaces currently use a single fan to circulate hot air, but the number of metal parts inside the furnace is large and the stacking layers are high, resulting in low hot air circulation efficiency, large differences in local heating efficiency, and difficulty in controlling deformation. It also lacks the function of multi-position circulating temperature control.
[0004] Now, a novel heat treatment aging furnace for controlling deformation is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a heat treatment aging furnace that controls the amount of deformation, so as to solve the problem mentioned in the background art of not having the function of multi-position cyclic temperature control.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a heat treatment aging furnace for controlling deformation, comprising a furnace shell, an inner insulation layer fixedly connected to the inner wall of the furnace shell, four sets of first wheel grooves provided at the bottom inside the furnace shell, a first wheel track fixedly connected to the bottom inside the first wheel grooves, a control box fixedly connected to the left side of the front end of the furnace shell, furnace door limiting posts fixedly connected to the front and rear ends of the left and right sides of the furnace shell, a support beam fixedly connected between the top ends of two sets of furnace door limiting posts, two sets of winches installed at the top of the support beam, steel cables wound around the outside of the winches, a sealed furnace door provided between the two sets of furnace door limiting posts, and a heating component with multi-channel temperature control provided at the top of the furnace shell.
[0007] The heating assembly includes multiple sets of air-blowing chambers, which are fixedly connected to the top of the furnace shell. Air guide pipes are fixedly connected to the front and rear ends of each air-blowing chamber. Air suction chambers are fixedly connected to the front and rear ends of the furnace shell. A first drive motor is installed on the outer side of each air suction chamber. A first impeller is fixedly connected to the output end of the first drive motor. A second drive motor is installed at the top of each air-blowing chamber. A second impeller is fixedly connected to the output end of the second drive motor. Multiple sets of heating wires are installed between the front and rear ends inside each air-blowing chamber.
[0008] As a further technical solution of this utility model, the suction cavity penetrates the outer shell of the furnace body and the inner heat insulation layer and extends into the interior of the outer shell of the furnace body, and the interiors of the suction cavity, the air guide pipe and the blower cavity are connected.
[0009] As a further technical solution of this utility model, the blower cavity penetrates the outer shell of the furnace body, the inner heat insulation layer and extends into the interior of the outer shell of the furnace body, and the bottom end of the second impeller is higher than the top end of the heating wire.
[0010] As a further technical solution of this utility model, the heating wires are arranged at equal intervals, and the first drive motor, the second drive motor, the heating wires, and the control box are electrically connected.
[0011] As a further technical solution of this utility model, a fixing plate is fixedly connected to the outer side of the air guide pipe, two sets of handles are fixedly connected to the outer side of the fixing plate, mounting bolts are inserted into the four corners of the outer side of the fixing plate, and multiple sets of electric heating tubes are fixedly connected to the inner side of the fixing plate.
[0012] As a further technical solution of this utility model, the mounting bolt passes through the fixing plate and extends into the interior of the air duct, and the electric heating tube and the control box are electrically connected.
[0013] As a further technical solution of this utility model, a trolley support plate is fixedly connected to the left and right sides of the furnace shell, and four sets of second wheel grooves are provided at the top of the trolley support plate. A second trolley track is fixedly connected to the bottom of the second wheel groove.
[0014] As a further technical solution of this utility model, the positions and dimensions of the first wheel groove and the second wheel groove correspond one-to-one, and the specifications of the first vehicle track and the second vehicle track are the same.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the heat treatment aging furnace that controls the amount of deformation not only realizes the function of multi-position circulating temperature control, but also realizes the function of secondary heating to improve heating efficiency, and also realizes the function of bidirectional feeding and discharging.
[0016] (1) By setting up an air suction chamber, a first drive motor, a first impeller, an air guide pipe, a blower chamber, a second drive motor, a second impeller, and an electric heating wire, when in use, the metal parts that need to be heat treated are stacked on the trolley, the trolley is pushed into the furnace for aging treatment, the second drive motor on the blower chamber drives the second impeller to rotate at high speed and blow air downwards, blowing the air heated by the electric heating wire towards the metal parts below, while the first drive motor on the air suction chamber drives the first impeller to rotate at high speed to generate negative pressure, drawing in the hot air in the furnace and sending it back to the blower chamber through the air guide pipe. Multi-position circulating air supply can make the furnace body heat up quickly and evenly, making it easy to control the amount of deformation and realizing the function of multi-position circulating temperature control.
[0017] (2) By setting a fixed plate, handle, mounting bolts and electric heating tubes, when the hot air in the furnace is sent back to the blower chamber through the air guide pipe, the multiple sets of electric heating tubes on the fixed plate will heat the returning air a second time, which can improve the air heating efficiency. The handle and mounting bolts facilitate the disassembly and assembly of the fixed plate, realizing the function of secondary heating to improve heating efficiency.
[0018] (3) By setting up trolley support plates, second trolley wheel grooves, second trolley tracks, furnace door limit columns, support beams, winches, steel cables and sealed furnace doors, when in use, the winch pulls up or lowers the sealed furnace door through the steel cable to facilitate the entry of the trolley. The trolley support plates on both sides are used to support the trolley and make it move along the second trolley track in the second wheel groove. The two sets of trolley support plates are used in conjunction with the two sets of sealed furnace doors, and the entry and exit are carried out simultaneously on both sides, which can improve production efficiency and eliminate the time of repeated heating, making it more energy-saving and environmentally friendly, and realizing the function of bidirectional feeding and discharging. Attached Figure Description
[0019] Figure 1 This is a front view structural diagram of the present utility model;
[0020] Figure 2 This is an enlarged side view cross-sectional diagram of the furnace body shell of this utility model;
[0021] Figure 3 This is a side enlarged structural schematic diagram of the fixing plate of this utility model;
[0022] Figure 4 This is a side view enlarged structural schematic diagram of the trolley support plate of this utility model.
[0023] In the diagram: 1. Furnace shell; 2. Inner insulation layer; 3. Suction chamber; 4. First drive motor; 5. First impeller; 6. Air guide pipe; 7. Blower chamber; 8. Second drive motor; 9. Second impeller; 10. Heating wire; 11. Fixing plate; 12. Handle; 13. Mounting bolt; 14. Heating tube; 15. First trolley wheel groove; 16. First trolley track; 17. Control box; 18. Trolley support plate; 19. Second trolley wheel groove; 20. Second trolley track; 21. Furnace door limit post; 22. Support beam; 23. Winch; 24. Steel cable; 25. Sealed furnace door. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example: Please refer to Figure 1-4 A heat treatment aging furnace for controlling deformation includes a furnace shell 1, an inner insulation layer 2 fixedly connected to the inner wall of the furnace shell 1, four sets of first wheel grooves 15 provided at the bottom inside the furnace shell 1, a first wheel track 16 fixedly connected to the bottom inside the first wheel grooves 15, a control box 17 fixedly connected to the left side of the front end of the furnace shell 1, furnace door limiting posts 21 fixedly connected to the front and rear ends of the left and right sides of the furnace shell 1 respectively, a support beam 22 fixedly connected between the top ends of the two sets of furnace door limiting posts 21, two sets of winches 23 installed at the top of the support beam 22, steel cables 24 wound around the outside of the winches 23, a sealed furnace door 25 provided between the two sets of furnace door limiting posts 21, and a heating component with multi-channel temperature control provided at the top of the furnace shell 1.
[0026] Please see Figure 1-4 A heat treatment aging furnace for controlling deformation also includes a heating assembly, which includes multiple sets of air ducts 7. The multiple sets of air ducts 7 are fixedly connected to the top of the furnace shell 1. Air guide pipes 6 are fixedly connected to the front and rear ends of the air ducts 7. Air suction chambers 3 are fixedly connected to the front and rear ends of the furnace shell 1. A first drive motor 4 is installed on the outer side of the air suction chamber 3. A first impeller 5 is fixedly connected to the output end of the first drive motor 4. A second drive motor 8 is installed at the top of the air duct 7. A second impeller 9 is fixedly connected to the output end of the second drive motor 8. Multiple sets of heating wires 10 are installed between the front and rear ends inside the air duct 7.
[0027] The suction chamber 3 passes through the furnace shell 1 and the inner insulation layer 2 and extends into the interior of the furnace shell 1. The suction chamber 3, the air guide pipe 6, and the blower chamber 7 are connected. The blower chamber 7 passes through the furnace shell 1 and the inner insulation layer 2 and extends into the interior of the furnace shell 1. The bottom of the second impeller 9 is higher than the top of the heating wire 10. The heating wires 10 are arranged at equal intervals. The first drive motor 4, the second drive motor 8, the heating wires 10, and the control box 17 are electrically connected. Multi-position circulating heating provides uniform heating and makes it easier to control the amount of deformation.
[0028] Specifically, such as Figure 1 and Figure 2 As shown, the second drive motor 8 on the blower chamber 7 drives the second impeller 9 to rotate at high speed and blow air downwards, blowing the air heated by the heating wire 10 towards the metal parts below. At the same time, the first drive motor 4 on the suction chamber 3 drives the first impeller 5 to rotate at high speed to generate negative pressure, drawing in the hot air inside the furnace and sending it back to the blower chamber 7 through the air guide pipe 6. Multi-position circulating air supply can make the furnace body heat up quickly and evenly, making it easy to control the amount of deformation. The first drive motor 4, the second drive motor 8, the heating wire 10, and the control box 17 are electrically connected. This technology is existing technology and will not be described in detail.
[0029] A fixing plate 11 is fixedly connected to the outer side of the air duct 6. Two sets of handles 12 are fixedly connected to the outer side of the fixing plate 11. Mounting bolts 13 are inserted into the four corners of the outer side of the fixing plate 11. Multiple sets of electric heating tubes 14 are fixedly connected to the inner side of the fixing plate 11. The mounting bolts 13 pass through the fixing plate 11 and extend into the interior of the air duct 6. The electric heating tubes 14 and the control box 17 are electrically connected. Secondary heating improves heating efficiency.
[0030] Specifically, such as Figure 2 and Figure 3 As shown, the multiple sets of electric heating tubes 14 on the fixed plate 11 perform secondary heating on the return air, which can improve the air heating efficiency. The handle 12 and the mounting bolts 13 facilitate the disassembly and assembly of the fixed plate 11. The electric heating tubes 14 and the control box 17 are electrically connected. This technology is existing technology, so it will not be described in detail.
[0031] The left and right sides of the furnace shell 1 are respectively fixedly connected to the trolley support plate 18. The top of the trolley support plate 18 is provided with four sets of second trolley wheel grooves 19. The bottom of the second trolley wheel groove 19 is fixedly connected to the second trolley track 20. The positions and dimensions of the first trolley wheel groove 15 and the second trolley wheel groove 19 correspond one to one. The first trolley track 16 and the second trolley track 20 have the same specifications, and the bidirectional entry and exit has higher production efficiency.
[0032] Specifically, such as Figure 1 and Figure 4As shown, the trolley support plates 18 on both sides are used to support the trolley, so that it can move along the second trolley track 20 in the second trolley wheel groove 19. The two sets of trolley support plates 18, together with the two sets of sealed furnace doors 25, can move in and out simultaneously on both sides, which can improve production efficiency and eliminate the time of repeated heating, making it more energy-saving and environmentally friendly.
[0033] Working Principle: In use, the metal parts to be heat-treated are first stacked on a trolley, which is then pushed into the furnace for aging treatment. The second drive motor 8 on the blower chamber 7 drives the second impeller 9 to rotate at high speed, blowing downwards air heated by the heating wire 10 towards the metal parts below. Simultaneously, the first drive motor 4 on the suction chamber 3 drives the first impeller 5 to rotate at high speed, generating negative pressure to draw in hot air from the furnace and return it to the blower chamber 7 through the air guide pipe 6. This multi-position circulating air supply allows for rapid and uniform heating inside the furnace, facilitating control of deformation. When the hot air from the furnace is returned to the blower chamber 7 through the air guide pipe 6, multiple sets of heating elements 14 on the fixing plate 11 provide secondary heating to the returning air, improving heating efficiency. The handle 12 and mounting bolts 13 facilitate the assembly and disassembly of the fixing plate 11. The winch 23 pulls up or lowers the sealed furnace door 25 via the steel cable 24 to facilitate the entry of the trolley. The trolley support plates 18 on both sides support the trolley and allow it to move along the second trolley track 20 in the second wheel groove 19. The two sets of trolley support plates 18, together with the two sets of sealed furnace doors 25, allow the trolley to enter and exit simultaneously, which can improve production efficiency and eliminate the time required for repeated heating, making it more energy-efficient and environmentally friendly.
[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A heat treatment aging furnace for controlling deformation, comprising a furnace shell (1), characterized in that: An inner heat insulation layer (2) is fixedly connected to the inner wall of the furnace shell (1). Four sets of first wheel grooves (15) are provided at the bottom of the furnace shell (1). A first car track (16) is fixedly connected to the bottom of the first wheel groove (15). A control box (17) is fixedly connected to the left side of the front end of the furnace shell (1). Furnace door limiting posts (21) are fixedly connected to the front and rear ends of the left and right sides of the furnace shell (1). A support beam (22) is fixedly connected between the tops of the two sets of furnace door limiting posts (21). Two sets of winches (23) are installed at the top of the support beam (22). A steel cable (24) is wound around the outside of the winch (23). A sealed furnace door (25) is provided between the two sets of furnace door limiting posts (21). A heating component with multi-channel temperature control is provided at the top of the furnace shell (1). The heating assembly includes multiple sets of air ducts (7), which are fixedly connected to the top of the furnace shell (1). Air guide pipes (6) are fixedly connected to the front and rear ends of the air ducts (7). Air suction chambers (3) are fixedly connected to the front and rear ends of the furnace shell (1). A first drive motor (4) is installed on the outer side of the air suction chamber (3). A first impeller (5) is fixedly connected to the output end of the first drive motor (4). A second drive motor (8) is installed at the top of the air duct (7). A second impeller (9) is fixedly connected to the output end of the second drive motor (8). Multiple sets of heating wires (10) are installed between the front and rear ends inside the air duct (7).
2. The heat treatment aging furnace for controlling deformation according to claim 1, characterized in that: The suction chamber (3) passes through the furnace shell (1) and the inner insulation layer (2) and extends into the interior of the furnace shell (1). The suction chamber (3), the air duct (6), and the blower chamber (7) are connected internally.
3. The heat treatment aging furnace for controlling deformation according to claim 1, characterized in that: The blower cavity (7) penetrates the furnace shell (1) and the inner insulation layer (2) and extends into the interior of the furnace shell (1). The bottom end of the second impeller (9) is higher than the top end of the heating wire (10).
4. The heat treatment aging furnace for controlling deformation according to claim 1, characterized in that: The heating wires (10) are arranged at equal intervals, and the first drive motor (4), the second drive motor (8), the heating wires (10), and the control box (17) are electrically connected.
5. The heat treatment aging furnace for controlling deformation according to claim 1, characterized in that: A fixing plate (11) is fixedly connected to the outer side of the air duct (6). Two sets of handles (12) are fixedly connected to the outer side of the fixing plate (11). Mounting bolts (13) are inserted into the four corners of the outer side of the fixing plate (11). Multiple sets of electric heating tubes (14) are fixedly connected to the inner side of the fixing plate (11).
6. A heat treatment aging furnace for controlling deformation according to claim 5, characterized in that: The mounting bolt (13) passes through the fixing plate (11) and extends into the interior of the air duct (6), and the electric heating tube (14) and the control box (17) are electrically connected.
7. The heat treatment aging furnace for controlling deformation according to claim 1, characterized in that: The left and right sides of the furnace shell (1) are respectively fixedly connected to trolley support plates (18). The top of the trolley support plate (18) is provided with four sets of second trolley wheel grooves (19). The bottom of the second trolley wheel groove (19) is fixedly connected to a second trolley track (20).
8. A heat treatment aging furnace for controlling deformation according to claim 7, characterized in that: The positions and dimensions of the first wheel groove (15) and the second wheel groove (19) correspond one-to-one, and the specifications of the first vehicle track (16) and the second vehicle track (20) are the same.