Battery roll core separating device

By employing an openable and retractable uncoiler design, along with a centering mechanism featuring a bidirectional threaded rod and misaligned grippers, the problem of excessively tight material winding and displacement during battery core separation is solved. This achieves efficient and stable battery core separation, improving automated recycling efficiency.

CN224091279UActive Publication Date: 2026-04-07SUNRISE POWER SOURCE (HUIXIAN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing battery core separation devices, the separated material tends to wrap too tightly on the winding roller, making it difficult to remove and affecting recycling efficiency. The battery core is also prone to displacement during the separation process, requiring multiple manual alignments, which is inconvenient and affects automation and efficient recycling.

Method used

It adopts an openable and retractable uncoiler design, combined with a centering mechanism of bidirectional threaded rod and staggered grippers, and uses a cylinder to drive the clamping block to achieve precise centering and stable clamping of the battery core. Automated operation is achieved through electromechanical connection.

Benefits of technology

It improves the efficiency of material separation, ensures the stability and accuracy of battery core separation, reduces manual intervention, and enhances automation and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery roll core separation device, relates to the technical field of battery recovery equipment, and aims to solve the problems that separated materials are easily wound on a wind-up roller too tightly and are difficult to take down, and the recovery efficiency is influenced; the device comprises three groups of uncoilers which can be opened and retracted and are respectively used for winding a positive plate, a negative plate and a diaphragm, and the three groups of uncoilers can be opened and retracted and are respectively used for winding the positive plate, the negative plate and the diaphragm; the low mounting seat and the high mounting seat are arranged on the bottom plate and are used for mounting an uncoiler; the first driving motor drives the uncoiler to rotate through a gear; the centering mechanism comprises a two-way threaded rod, a sliding block, a connecting plate and a staggered clamping jaw and is used for automatically centering the battery roll core; the clamping mechanism comprises an air cylinder, a jacking block, a rotating chassis and a rotating disc and is used for clamping and rotating the battery roll core; and the second driving motor is used for driving the rotating disc to rotate, and the uncoiling machine is arranged, so that the problem that materials are wound too tightly and are difficult to take down is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery recycling equipment technical field, especially in kind of battery roll core separation device. BACKGROUND

[0002] With the progress and development of the times, battery recycling has become an important environmental protection and resource utilization issue. In the battery recycling process, the separation of battery roll core is one of the key steps. In Chinese public patent CN202321599355.8, a lithium battery winding core positive and negative separation device is disclosed, which comprises a workbench, a clamping part for lithium battery winding core is arranged above the workbench, positive and negative separation rollers for separating the positive and negative poles of the core are arranged on the left and right sides of the clamping part respectively, a film separation roller is arranged directly above the clamping part, and three compression parts are arranged directly above the positive separation roller, the film separation roller and the negative separation roller. Through the compression part, the positive and negative core and the film can be automatically compressed and wound when winding and separating, which prevents them from deviating from the winding position, ensures the winding neatness, and improves the separation efficiency. However, with the rapid development of the new energy automobile industry, power battery recycling has become an important issue. The existing separation equipment, including the device mentioned in the above patent, still has some shortcomings: the separated materials are easily wound too tightly on the winding roller, which makes it difficult to remove and affects the recycling efficiency; and during the separation of the winding core, the battery winding core is prone to displacement, which requires manual alignment multiple times, and the operation is inconvenient and the clamping is unstable, which brings challenges to the automatic and efficient battery recycling.

[0003] Therefore, the present application provides a battery winding core separation device to meet the needs. UTILITY MODEL CONTENTS

[0004] The purpose of the present application is to provide a battery winding core separation device, which aims to solve the problem that the separated materials are easily wound too tightly on the winding roller, which makes it difficult to remove and affects the recycling efficiency; and during the separation of the winding core, the battery winding core is prone to displacement, which requires manual alignment multiple times, and the operation is inconvenient and the clamping is unstable, which brings challenges to the automatic and efficient battery recycling.

[0005] To achieve the above object, the application provides the following technical scheme: a battery roll core separation device, comprising a base plate and an unwinder, the unwinder is provided with three groups, the base plate is provided with a low mounting seat and a high mounting seat, the low mounting seat is provided with two groups and is arranged on the two sides of the high mounting seat respectively, the three groups of unwinders are mounted on the low mounting seat and the high mounting seat respectively, the low mounting seat and the high mounting seat are provided with a first driving motor for driving the unwinder to rotate, the first driving motor drives the unwinder through a gear, the base plate is further provided with a clamping mechanism corresponding to the position of the high mounting seat, a placing block is arranged between the high mounting seat and the clamping mechanism, a centering mechanism for centering the battery roll core is arranged on the left and right sides of the placing block, a clamping jaw is connected to the centering mechanism, a bidirectional threaded rod is arranged in the base plate, the centering mechanism slides on the surface of the base plate through the bidirectional threaded rod, a guide groove corresponding to the position of the bidirectional threaded rod is arranged on the base plate, a turntable is further arranged on the high mounting seat, a second driving motor for driving the turntable to rotate is arranged on the base plate, thereby realizing the separation, centering and clamping of the battery roll core and providing a basis for subsequent separation operation.

[0006] Preferably, the clamping mechanism further comprises a pressing block and a mounting table, the pressing block is slidably connected to the mounting table through a guide rod, a through hole matched with the pressing block is formed in the mounting table, a cylinder for driving the pressing block to move forward and backward is arranged on the mounting table, a rotating disc is arranged on the pressing block, the rotating disc is located on the same axis as the turntable, thereby reliably clamping the battery roll core and preventing the battery roll core from moving during the separation process.

[0007] Preferably, a through hole for connecting the second driving motor and the turntable is formed in the high mounting seat, the second driving motor is connected to the turntable through the through hole.

[0008] Preferably, the centering mechanism further comprises a sliding block and a connecting plate, a threaded hole matched with the bidirectional threaded rod is formed in the sliding block, the clamping jaw is connected to the sliding block through the connecting plate, the guide groove is matched with the connecting plate, so that the centering mechanism can smoothly slide along the bidirectional threaded rod, thereby accurately centering the battery roll core.

[0009] Preferably, the centering mechanism is provided with two groups, and the two groups of centering mechanisms are symmetrically arranged on the two sides of the placing block, the clamping jaws on the two groups of centering mechanisms are arranged in a staggered manner, and a handle is connected to the bidirectional threaded rod, so that the symmetrically and staggeredly arranged clamping jaws can more stably clamp the battery roll core and the centering mechanism can be conveniently adjusted through the handle.

[0010] Preferably, a placing groove for placing the battery roll core is arranged on the placing block, and the design of the placing groove facilitates the placement and preliminary positioning of the battery roll core.

[0011] In summary, the technical effects and advantages of this utility model are as follows:

[0012] In this invention, an uncoiler that can be opened and retracted is provided. Before the battery core separation operation, the uncoiler is kept in an open state to facilitate the initial winding of the material. After the separation is completed, the uncoiler is retracted to reduce the contact with the separated material, thereby effectively solving the problem of the material being too tightly wound and difficult to remove in traditional equipment, and significantly improving the efficiency of material separation in the battery recycling process.

[0013] In this invention, the centering mechanism, through its bidirectional threaded rod and staggered gripper design, automatically and accurately aligns the battery coil core with the central axis of the turntable. The clamping mechanism utilizes a cylinder-driven clamping block, and through the cooperation of the rotating base and the turntable, it achieves a stable clamping of the battery coil core. This design eliminates the need for multiple manual alignments, not only making operation convenient and improving the degree of automation, but also significantly enhancing the stability of clamping and the accuracy of separation, ensuring the smooth progress of the subsequent separation process. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the base plate of this utility model;

[0017] Figure 3 This is a schematic diagram of the clamping mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the centering mechanism of this utility model.

[0019] In the diagram: 1. Base plate; 2. Low mounting base; 3. High mounting base; 4. Uncoiler; 5. First drive motor; 6. Centering mechanism; 7. Bidirectional threaded rod; 8. Clamping mechanism; 9. Tightening block; 10. Second drive motor; 11. Handle; 12. Turntable; 13. Guide groove; 14. Placement block; 15. Placement groove; 16. Cylinder; 17. Mounting platform; 18. Guide rod; 61. Slider; 62. Connecting plate; 63. Gripper. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0021] refer to Figures 1-4 The battery winding core separation device shown includes a base plate 1 and an uncoiler 4. The uncoiler 4 has three sets. The base plate 1 has a low mounting seat 2 and a high mounting seat 3. The low mounting seat 2 has two sets, respectively positioned on both sides of the high mounting seat 3. The three sets of uncoilers 4 are respectively mounted on the low mounting seat 2 and the high mounting seat 3. The low mounting seat 2 and the high mounting seat 3 are equipped with a first drive motor 5 for driving the uncoiler 4 to rotate. The first drive motor 5 drives the uncoiler 4 through gears. With the three sets of uncoilers 4, when separating the battery winding core, the uncoiler 4 remains in an open state. After the battery winding core separation is completed, the uncoiler 4 retracts, causing the winding core on the uncoiler 4 to... The material is easy to remove, avoiding the problem of it being too tightly wrapped on the roller and difficult to remove. The base plate 1 is also provided with a clamping mechanism 8 corresponding to the position of the high mounting seat 3. A placement block 14 is provided between the high mounting seat 3 and the clamping mechanism 8. The left and right sides of the placement block 14 are provided with centering mechanisms 6 for centering the battery core. The centering mechanism 6 is connected with a gripper 63. The base plate 1 is provided with a bidirectional threaded rod 7. The centering mechanism 6 slides on the surface of the base plate 1 through the bidirectional threaded rod 7. The base plate 1 is provided with a guide groove 13 corresponding to the position of the bidirectional threaded rod 7. The high mounting seat 3 is also provided with a turntable 12. The base plate 1 is provided with a second drive motor 10 for driving the turntable 12 to rotate.

[0022] As one embodiment of this invention, in order to prevent the battery core from shifting during core separation, the clamping mechanism 8 further includes a clamping block 9 and a mounting platform 17. The clamping block 9 is slidably connected to the mounting platform 17 via a guide rod 18. The mounting platform 17 has a through hole adapted to the clamping block 9. The mounting platform 17 is equipped with a cylinder 16 for driving the clamping block 9 to move back and forth. The clamping block 9 is equipped with a rotating base, which is located on the same axis as the turntable 12. The high mounting base 3 has a through hole for connecting the second drive motor 10 and the turntable 12. The second drive motor 10 passes through the through hole and is connected to the turntable 12.

[0023] As one implementation method in this embodiment, in order to eliminate the need for multiple alignments by the operator when clamping the battery core, a handle 11 is connected to the bidirectional threaded rod 7, and a placement slot 15 for placing the battery core is provided on the placement block 14. The centering mechanism 6 also includes a slider 61 and a connecting plate 62. The slider 61 has a threaded hole adapted to the bidirectional threaded rod 7. The gripper 63 is connected to the slider 61 through the connecting plate 62. The guide groove 13 is adapted to the connecting plate 62. There are two sets of centering mechanisms 6, and the two sets of centering mechanisms 6 are symmetrically arranged on both sides of the placement block 14. The grippers 63 on the two sets of centering mechanisms 6 are staggered. The staggered grippers 63 allow the battery core in the placement slot 15 to be clamped by the two sets of grippers 63. Due to the arc-shaped setting of the grippers 63, the centering mechanism 6 moves the battery core to a position on the same axis as the turntable 12, which facilitates the clamping mechanism 8 to fix and clamp it.

[0024] The working principle of this utility model is as follows: First, the disassembled battery coil is placed in the placement slot 15 on the placement block 14. Then, by rotating the handle 11, the bidirectional threaded rod 7 rotates. Under the action of the two sets of oppositely oriented threaded segments on the bidirectional threaded rod 7, the two sets of centering mechanisms 6 connected to the bidirectional threaded rod 7 move towards the placement block 14, causing the grippers 63 to clamp the battery coil in the placement slot 15, ensuring that the battery coil and the turntable 12 are on the same axis. Then, the cylinder 16 is controlled by the PLC, causing the clamping block 9 to slide in the mounting platform 17. Under the action of the guide rod 18, the clamping block 9 will not shift. The clamping block 9 pushes the rotating base to clamp the battery coil onto the turntable 12. After clamping, by rotating the handle 11 in the opposite direction, the two sets of centering mechanisms 6 no longer clamp the battery coil and simultaneously move it out of the equipment's working range, preventing damage during the winding process. Interference occurs during winding. Subsequently, the PLC controller controls the three sets of unwinding machines 4 to remain open. Then, one end of the positive electrode core, negative electrode core, and film of the battery core are wound onto the three sets of unwinding machines 4 respectively. Then, the PLC controller starts the first drive motor 5 and the second drive motor 10. The second drive motor 10 drives the battery core between the turntable 12 and the rotating chassis to rotate and loosen the core. The three sets of first drive motors 5 drive the three sets of unwinding machines 4 to rotate respectively. The three sets of unwinding machines 4 drive the positive electrode core, negative electrode core, and film to rotate and wind them onto the corresponding unwinding machines 4. After winding, the PLC controller tightens the unwinding machines 4 so that they are no longer tensile on the wound core and film. Then, the workers can easily remove the separated core and film from the unwinding machines 4, avoiding the problem of the film being too tightly wrapped with the winding roller in traditional equipment.

[0025] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0026] Components not described in detail in this article are existing technologies.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A battery core separation device, comprising a base plate (1) and an uncoiler (4), wherein the uncoiler (4) is provided with three sets, characterized in that: The base plate (1) is provided with a low mounting seat (2) and a high mounting seat (3). There are two sets of low mounting seats (2), which are respectively located on both sides of the high mounting seat (3). The three sets of uncoilers (4) are respectively mounted on the low mounting seat (2) and the high mounting seat (3). The low mounting seat (2) and the high mounting seat (3) are provided with a first drive motor (5) for driving the uncoiler (4) to rotate. The first drive motor (5) drives the uncoiler (4) through gears. The base plate (1) is also provided with a clamping mechanism (8) corresponding to the position of the high mounting seat (3). The high mounting seat (3) and the clamping mechanism (8) are respectively located on the base plate (1). A placement block (14) is provided between the holding mechanism (8). A centering mechanism (6) for centering the battery core is provided on the left and right sides of the placement block (14). A gripper (63) is connected to the centering mechanism (6). A bidirectional threaded rod (7) is provided in the base plate (1). The centering mechanism (6) slides on the surface of the base plate (1) through the bidirectional threaded rod (7). A guide groove (13) corresponding to the position of the bidirectional threaded rod (7) is provided on the base plate (1). A turntable (12) is also provided on the high mounting base (3). A second drive motor (10) for driving the turntable (12) to rotate is provided on the base plate (1).

2. The battery core separation device according to claim 1, characterized in that: The clamping mechanism (8) further includes a clamping block (9) and a mounting platform (17). The clamping block (9) is slidably connected to the mounting platform (17) via a guide rod (18). The mounting platform (17) has a through hole adapted to the clamping block (9). The mounting platform (17) is provided with a cylinder (16) for driving the clamping block (9) to move back and forth. The clamping block (9) is provided with a rotating base. The rotating base and the turntable (12) are located on the same axis.

3. The battery core separation device according to claim 2, characterized in that: The high mounting base (3) has a through hole for connecting the second drive motor (10) and the turntable (12), and the second drive motor (10) passes through the through hole and connects to the turntable (12).

4. The battery core separation device according to claim 1, characterized in that: The centering mechanism (6) further includes a slider (61) and a connecting plate (62). The slider (61) has a threaded hole that is compatible with the bidirectional threaded rod (7). The gripper (63) is connected to the slider (61) through the connecting plate (62). The guide groove (13) is compatible with the connecting plate (62).

5. The battery core separation device according to claim 4, characterized in that: The centering mechanism (6) is provided in two sets, and the two sets of centering mechanisms (6) are symmetrically arranged on both sides of the placement block (14). The grippers (63) on the two sets of centering mechanisms (6) are staggered, and a handle (11) is connected to the bidirectional threaded rod (7).

6. The battery core separation device according to claim 1, characterized in that: The placement block (14) is provided with a placement slot (15) for placing the battery core.

Citation Information

Patent Citations

  • Device for separating positive electrode and negative electrode of wound battery cell of lithium battery

    CN220086157U