Mattress fabric inspecting machine

By designing combing, cleaning, and finishing components for a mattress fabric inspection machine, the problems of detection errors and fabric wrinkles caused by dust and lint during mattress fabric storage have been solved, achieving efficient inspection and smoothing results.

CN224118416UActive Publication Date: 2026-04-14HANGZHOU ZHUOYA TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing mattress fabrics are prone to accumulating dust and lint during storage, leading to errors in fabric inspection machines. Furthermore, fabric wrinkles affect inspection efficiency, and existing devices have failed to effectively solve this problem.

Method used

A mattress fabric inspection machine was designed, which includes combing, cleaning and finishing components. It uses a negative pressure pump to adsorb dust and lint, and a hydraulic device to flatten the fabric, ensuring that the fabric enters the inspection machine neatly.

Benefits of technology

It effectively cleans dust and lint from the fabric surface, reduces inspection errors, reduces the labor intensity of manually smoothing fabrics, and improves the inspection efficiency and effectiveness of fabric inspection machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mattress fabric cloth inspecting machine, and belongs to the field of mattress processing cloth inspecting machines. Comprising a rack, a supply assembly is fixedly connected to the interior of the rack, an inspection assembly is installed in the rack, an auxiliary assembly is fixedly connected to the interior of the rack, a collection assembly is installed in the rack, moving wheels are fixedly connected to the lower surface of the rack, an adsorption assembly is fixedly connected to one side of the rack, and the adsorption assembly is fixedly connected to the other side of the rack. The mattress fabric inspecting machine comprises a machine frame, a cleaning assembly is installed in the machine frame, the mattress fabric inspecting machine further comprises a fixing base, a hydraulic device is fixedly connected to the lower surface of the fixing base, a fixing plate is fixedly connected to the lower surface of the hydraulic device, and an arrangement assembly is installed in the fixing plate. The adsorption assembly comprises an adsorption box, a negative pressure pump, a filter screen and an adsorption pipe. The mattress fabric cloth inspecting machine has the beneficial effect that the mattress fabric placed on the cloth inspecting machine is carded so that the mattress fabric can enter the cloth inspecting machine in order.
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Description

Technical Field

[0001] This application relates to the field of mattress fabric inspection machines, and more specifically, to a mattress fabric inspection machine. Background Technology

[0002] Fabric inspection machines are essential specialized equipment used in the garment industry to inspect extra-large, double-width, and single-width fabrics such as cotton, wool, linen, silk, and chemical fibers before production. The fabric inspection machine automatically completes length recording and roll sorting, is equipped with an electronic defect detection device, and uses computer statistical analysis to assist in the fabric inspection operation and print out the results.

[0003] However, existing devices do not solve the problem that dust easily accumulates on the surface of mattress fabrics during storage. This dust or lint can easily lead to incorrect detection during testing, thus affecting the efficiency of the fabric inspection machine. It is time-consuming and laborious to manually smooth the mattress fabrics before the fabric inspection machine runs. At the same time, wrinkles in the fabrics during the operation of the fabric inspection machine can affect the inspection results. Therefore, we propose a new device to solve the above problems.

[0004] Currently, there is no mattress fabric inspection machine that can comb the mattress fabric placed on the inspection machine so that it can enter the inspection machine neatly. Utility Model Content

[0005] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0006] To address the technical problems mentioned in the background section above, some embodiments of this application provide a mattress fabric inspection machine, comprising: a frame, a supply component fixedly connected inside the frame, an inspection component installed inside the frame, an auxiliary component fixedly connected inside the frame, a collection component installed inside the frame, casters fixedly connected to the lower surface of the frame, an adsorption component fixedly connected to one side of the frame, and a cleaning component installed inside the frame;

[0007] The mattress fabric inspection machine further includes: a fixed base, a hydraulic device fixedly connected to the lower surface of the fixed base, a fixed plate fixedly connected to the lower surface of the hydraulic device, and a sorting component installed inside the fixed plate.

[0008] During the working or installation process, due to the function of the sorting component structure, it can sort the mattress fabric placed on the fabric inspection machine so that it can enter the fabric inspection machine neatly.

[0009] Furthermore, the adsorption assembly includes an adsorption box, a negative pressure pump, a filter screen, and an adsorption tube. The negative pressure pump is fixedly connected to one side of the adsorption box, the filter screen is slidably connected inside the adsorption box, and the adsorption tube is fixedly connected to the upper surface of the adsorption box.

[0010] Furthermore, the negative pressure pump is located on one side of the adsorption box near the lower part, and the filter screen is located inside the adsorption box near the negative pressure pump.

[0011] Furthermore, the cleaning assembly includes a cleaning plate, a moving motor, a moving lead screw, a moving slider, a cleaning brush, and a suction port. The moving motor is fixedly connected inside the cleaning plate, and a moving lead screw is inserted into one end of the moving motor. The moving slider is threaded through the surface of the moving lead screw, and a cleaning brush is fixedly connected to the lower surface of the moving slider. A suction port is fixedly connected to one side of the moving slider.

[0012] Furthermore, a movable groove is provided on the lower surface of the cleaning plate, and the cleaning plate is slidably connected to the movable slider through the movable groove.

[0013] Furthermore, the adsorption port is located near the center on one side of the movable slider, and the upper surface of the adsorption port has holes.

[0014] Furthermore, the sorting component includes a dual-head motor, a fixed lead screw, a fixed slider, and a sorting block. One end of the dual-head motor is inserted into the fixed lead screw, the fixed slider is threaded through the surface of the fixed lead screw, and the sorting block is fixedly connected to the lower surface of the fixed slider.

[0015] Furthermore, the inspection component is located inside the rack near the upper part, and the collection component is located inside the rack near the lower part.

[0016] Furthermore, the number of the movable wheels is four, and the four movable wheels are located on the lower surface of the frame near the four corners.

[0017] Furthermore, the auxiliary component is located above the collecting component, and a fixing groove is provided on the lower surface of the fixing plate.

[0018] The beneficial effect of this application is that it provides a specific mattress fabric inspection machine that combs the mattress fabric placed on the inspection machine so that it can neatly enter the inspection machine.

[0019] By placing the mattress fabric to be tested on the supply component, the inspection component tests the mattress fabric, and the auxiliary and collection components collect the tested mattress fabric. A moving motor drives a moving screw, causing the moving slider to move continuously in parallel. As the moving slider moves continuously in parallel, it drives a cleaning brush to sweep the surface of the tensioned and conveyed mattress fabric, removing dust or lint adhering to its surface. At the same time, a negative pressure pump creates negative pressure inside the adsorption box. Due to the negative pressure inside the adsorption box, the dust or lint generated during the sweeping is sucked into the adsorption box through the adsorption port and adsorption tube. The filter screen then intercepts the dust or lint sucked into the adsorption box, reducing the accumulation of dust on the surface of the mattress fabric during storage. This dust or lint can easily lead to incorrect detection during the inspection, thus affecting the inspection efficiency of the fabric inspection machine. This achieves the effect of cleaning and adsorbing and collecting the dust and lint accumulated on the surface of the mattress fabric before inspection.

[0020] By inserting one end of the mattress fabric into the fabric inspection machine, a hydraulic device moves the fixed plate downwards, causing the sorting block to move and contact the mattress fabric. A dual-head motor simultaneously drives two fixed lead screws, causing the two fixed sliders to move in opposite directions, thus smoothing out the wrinkled fabric. This reduces the time-consuming and laborious process of manually smoothing the mattress fabric before the inspection machine runs, and also avoids the problem of wrinkles affecting the inspection results during machine operation. The machine achieves the effect of smoothing the fabric before and during operation. Attached Figure Description

[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0022] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0023] In the attached diagram:

[0024] Figure 1 A schematic diagram of the three-dimensional structure of a mattress fabric inspection machine;

[0025] Figure 2 A schematic diagram of the supply component structure;

[0026] Figure 3 This is a schematic diagram of the adsorption component structure;

[0027] Figure 4 A schematic diagram of the exploded structure of the cleanup component;

[0028] Figure 5 This is a schematic diagram of the exploded structure of the fixed plate.

[0029] Figure 6 This is a schematic diagram of the exploded structure of the components.

[0030] Figure label:

[0031] 1. Frame; 2. Supply assembly; 3. Inspection assembly; 4. Auxiliary assembly; 5. Collection assembly; 6. Moving wheels; 7. Adsorption assembly; 701. Adsorption box; 702. Negative pressure pump; 703. Filter screen; 704. Adsorption tube; 8. Cleaning assembly; 801. Cleaning plate; 802. Moving motor; 803. Moving screw; 804. Moving slider; 805. Cleaning brush; 806. Adsorption port; 9. Fixing base; 901. Hydraulic device; 10. Fixing plate; 11. Sorting assembly; 101. Dual-head motor; 102. Fixing screw; 103. Fixing slider; 104. Sorting block. Detailed Implementation

[0032] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0033] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0034] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0035] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0036] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0037] As a preferred embodiment of this example, Figures 1-4As shown, the system includes a frame 1. A supply assembly 2 is fixedly connected inside the frame 1. An inspection assembly 3 is installed inside the frame 1. An auxiliary assembly 4 is fixedly connected inside the frame 1. A collection assembly 5 is installed inside the frame 1. The auxiliary assembly 4 is located above the collection assembly 5. The inspection assembly 3 is located near the upper part of the frame 1. The collection assembly 5 is located near the lower part of the frame 1. Four casters 6 are fixedly connected to the lower surface of the frame 1, located near the four corners of the lower surface. An adsorption assembly 7 is fixedly connected to one side of the frame 1. The adsorption assembly 7 includes an adsorption box 701, a negative pressure pump 702, a filter 703, and an adsorption tube 704. A... A negative pressure pump 702 is installed inside the adsorption box 701, and a filter screen 703 is slidably connected thereto. An adsorption tube 704 is fixedly connected to the upper surface of the adsorption box 701. The negative pressure pump 702 is located on one side of the adsorption box 701 near the lower part, and the filter screen 703 is located inside the adsorption box 701 near the negative pressure pump 702. A cleaning assembly 8 is installed inside the frame 1. The cleaning assembly 8 includes a cleaning plate 801, a moving motor 802, a moving screw 803, a moving slider 804, a cleaning brush 805, and an adsorption port 806. The moving motor 802 is fixedly connected inside the cleaning plate 801. One end of the moving motor 802 is inserted into the moving screw 803. The moving slider 804 is threaded through the surface of the moving screw 803. The lower surface of the moving slider 804 is fixed. A cleaning brush 805 is connected to the movable slider 804, and an adsorption port 806 is fixedly connected to one side of the movable slider 804. A movable groove is provided on the lower surface of the cleaning plate 801, and the cleaning plate 801 is slidably connected to the movable slider 804 via the movable groove. The adsorption port 806 is located near the center on one side of the movable slider 804, and holes are provided on its upper surface. During use, the mattress fabric to be tested is placed on the supply component 2, and the mattress fabric is tested by the inspection component 3. The tested mattress fabric is collected by the auxiliary component 4 and the collection component 5. The movable motor 802 drives the movable screw 803, causing the movable slider 804 to move continuously in parallel. Because the movable slider 804 moves continuously in parallel, it drives the cleaning brush 805. The brush 805 cleans the surface of the tensioned mattress fabric, removing dust and lint. Simultaneously, the negative pressure pump 702 creates negative pressure inside the adsorption box 701. Due to this negative pressure, the dust and lint generated during cleaning are drawn into the adsorption box 701 through the adsorption port 806 and adsorption tube 704. The filter 703 then intercepts the dust and lint drawn into the adsorption box 701, reducing the accumulation of dust on the surface of the mattress fabric during storage. This dust and lint can easily lead to incorrect detection during inspection, thus affecting the inspection efficiency of the fabric inspection machine. This achieves the effect of cleaning and adsorbing the dust and lint accumulated on the surface of the mattress fabric before inspection.

[0038] like Figure 5 and Figure 6 As shown, the mattress fabric inspection machine further includes: a fixed base 9, a hydraulic device 901 fixedly connected to the lower surface of the fixed base 9, a fixed plate 10 fixedly connected to the lower surface of the hydraulic device 901, a fixed groove formed on the lower surface of the fixed plate 10, and a sorting component 11 installed inside the fixed plate 10. The sorting component 11 includes a dual-head motor 101, a fixed lead screw 102, a fixed slider 103, and a sorting block 104. One end of the dual-head motor 101 is inserted into the fixed lead screw 102, and the fixed slider 103 is threaded through the surface of the fixed lead screw 102. The sorting block 104 is fixedly connected to the lower surface of the fixed slider 103. During use, by placing one end of the mattress fabric into the inspection machine, the mattress fabric is inspected... The hydraulic device 901 moves the fixed plate 10 downward, causing the sorting block 104 to move and contact the mattress fabric. It is worth noting that there are two fixed screws 102, and the threads on the surfaces of the two fixed screws 102 are in opposite directions. The two fixed screws 102 are driven simultaneously by the double-headed motor 101, causing the two fixed sliders 103 to move in opposite directions, thereby stretching and smoothing the wrinkled fabric. This reduces the time and effort required to manually smooth the mattress fabric before the fabric inspection machine runs, and also reduces the impact on the inspection results when the fabric is wrinkled during the fabric inspection machine's operation. It achieves the effect of stretching and smoothing the fabric with the sorting block 104 before the fabric inspection machine runs, and also can stretch and smooth the fabric during the fabric inspection machine's operation.

[0039] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A mattress fabric inspection machine, comprising: A frame (1) is characterized in that: a supply component (2) is fixedly connected inside the frame (1); an inspection component (3) is installed inside the frame (1); an auxiliary component (4) is fixedly connected inside the frame (1); a collection component (5) is installed inside the frame (1); a moving wheel (6) is fixedly connected to the lower surface of the frame (1); an adsorption component (7) is fixedly connected to one side of the frame (1); and a cleaning component (8) is installed inside the frame (1). The mattress fabric inspection machine further includes: a fixed base (9), a hydraulic device (901) fixedly connected to the lower surface of the fixed base (9), a fixed plate (10) fixedly connected to the lower surface of the hydraulic device (901), and a sorting component (11) installed inside the fixed plate (10).

2. The mattress fabric inspection machine according to claim 1, characterized in that: The adsorption assembly (7) includes an adsorption box (701), a negative pressure pump (702), a filter screen (703), and an adsorption tube (704). The negative pressure pump (702) is fixedly connected to one side of the adsorption box (701), the filter screen (703) is slidably connected inside the adsorption box (701), and the adsorption tube (704) is fixedly connected to the upper surface of the adsorption box (701).

3. The mattress fabric inspection machine according to claim 2, characterized in that: The negative pressure pump (702) is located on one side of the adsorption box (701) near the lower part, and the filter screen (703) is located inside the adsorption box (701) near the negative pressure pump (702).

4. The mattress fabric inspection machine according to claim 1, characterized in that: The cleaning assembly (8) includes a cleaning plate (801), a moving motor (802), a moving lead screw (803), a moving slider (804), a cleaning brush (805), and a suction port (806). The moving motor (802) is fixedly connected inside the cleaning plate (801). One end of the moving motor (802) is inserted into the moving lead screw (803). The moving slider (804) is threaded through the surface of the moving lead screw (803). The cleaning brush (805) is fixedly connected to the lower surface of the moving slider (804). The suction port (806) is fixedly connected to one side of the moving slider (804).

5. The mattress fabric inspection machine according to claim 4, characterized in that: The cleaning plate (801) has a movable groove on its lower surface, and the cleaning plate (801) is slidably connected to the movable slider (804) through the movable groove.

6. The mattress fabric inspection machine according to claim 4, characterized in that: The adsorption port (806) is located near the middle on one side of the movable slider (804), and the upper surface of the adsorption port (806) has holes.

7. The mattress fabric inspection machine according to claim 1, characterized in that: The sorting component (11) includes a dual-head motor (101), a fixed lead screw (102), a fixed slider (103), and a sorting block (104). One end of the dual-head motor (101) is inserted into the fixed lead screw (102). The fixed slider (103) is threaded through the surface of the fixed lead screw (102). The sorting block (104) is fixedly connected to the lower surface of the fixed slider (103).

8. The mattress fabric inspection machine according to claim 1, characterized in that: The inspection component (3) is located inside the frame (1) near the upper part, and the collection component (5) is located inside the frame (1) near the lower part.

9. The mattress fabric inspection machine according to claim 1, characterized in that: The number of the movable wheels (6) is four, and the four movable wheels (6) are located on the lower surface of the frame (1) near the four corners.

10. The mattress fabric inspection machine according to claim 1, characterized in that: The auxiliary component (4) is located above the collecting component (5), and a fixing groove is provided on the lower surface of the fixing plate (10).