Diluting device for production of insulating impregnating varnish
By introducing a dilution tank, a stirring device, and a gear meshing system into the insulating impregnation varnish production equipment, the problem of uneven feeding of the diluent medium was solved, achieving uniform mixing and efficient dilution of the diluent medium, thus improving dilution efficiency and the practicality of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG RONGTAI TECHNOLOGY ENTERPRISE CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-04-17
AI Technical Summary
In existing insulating impregnation varnish production equipment, it is difficult to uniformly add the diluent during the conveying and feeding process, which makes it difficult to achieve uniform dilution during mixing and stirring, thus increasing the dilution time and reducing the dilution efficiency.
The design incorporates components such as a dilution tank, a stirring device, a water pump, a first ring rod, a second ring rod, a gear block, and gears. The water pump delivers the dilution medium to the stirring device, and the motor drives the stirring device to mix the dilution medium with the insulating varnish. The meshing of the gears and gear blocks ensures the uniform distribution of the dilution medium.
It improves the dilution efficiency and stirring efficiency of the dilution device, making the dilution medium more uniform, shortening the dilution time, and enhancing the practicality and applicability of the device.
Smart Images
Figure CN224127180U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating impregnation varnish production technology, specifically to a dilution device for insulating impregnation varnish production. Background Technology
[0002] Insulating varnish is one of the three main insulating materials for winding insulation of electrical products. Through the impregnation process, the insulating varnish penetrates and fills the gaps and pores of coils, wire grooves or other insulators. Then, after curing, it bonds the coil wires into an insulating whole and forms a continuous insulating layer on its surface, improving dielectric properties, mechanical properties, thermal conductivity and protective properties.
[0003] A dilution device for producing insulating impregnating varnish is a commonly used device in the production of insulating impregnating varnish. However, existing dilution devices still have shortcomings. Most existing dilution devices directly transport the diluent medium into the dilution device through a conveying pipe. However, it is difficult to uniformly add the diluent medium during the conveying process, which makes it difficult to achieve uniform dilution during mixing and stirring. This greatly increases the dilution time of the device and further reduces the dilution efficiency, thus affecting the operation by the staff. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a dilution device for the production of insulating impregnating varnish. This solves the problem mentioned in the background art, where most existing dilution devices directly transport the diluent medium into the device through a conveying pipe. However, because the diluent medium is difficult to add evenly during transport, it is difficult to achieve uniform dilution during mixing and stirring, which greatly increases the dilution time of the device and further reduces the dilution efficiency, thus affecting the operation of the device by the staff.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a dilution device for producing insulating impregnating varnish, comprising a base, a dilution tank fixedly connected to the upper surface of the base, a stirring device inside the dilution tank, a storage cylinder fixedly connected to the upper surface of the base near the dilution tank at the location corresponding to the stirring device on the upper surface of the dilution tank, a water pump fixedly connected to the top of the storage cylinder, a water inlet fixedly connected to a water receiving pipe, a water outlet fixedly connected to a water delivery pipe, a connecting pipe fixedly connected to the other end of the water delivery pipe, and the bottom of the connecting pipe fixedly connected to the top of the dilution tank.
[0006] Optionally, four support legs arranged in a rectangular array are fixedly connected at the four corners of the lower surface of the base, corresponding to the middle of the lower surface of the base. Observation windows are opened on the surfaces of the dilution tank and the storage cylinder. The bottom end of the water inlet pipe penetrates through the storage cylinder and extends into the interior of the storage cylinder, and there is still a distance between the water inlet pipe and the inner bottom wall of the storage cylinder.
[0007] Optionally, the stirring device includes a rotating rod rotatably connected to the middle of the bottom wall of the dilution tank via a rotating shaft. A motor is fixedly connected to the middle of the lower surface of the base corresponding to the rotating rod. The output end of the motor passes through the base and is connected to the rotating rod. Three uniformly spaced first cross brackets are fixedly connected to the surface of the rotating rod. A first ring rod is fixedly connected to the end of the first cross bracket away from the rotating rod. Multiple uniformly spaced spray bars are fixedly connected to the upper surface of the first cross bracket.
[0008] Optionally, the top end of the rotating rod is rotatably connected to the top of the dilution tank via a bearing. The inner wall of the dilution tank is provided with a sliding groove corresponding to the first cross bracket. The first ring rod is slidably connected to the dilution tank via the sliding groove. The surface of the rotating rod is rotatably connected to the three first cross brackets via bearings. The lower surface of the second cross bracket is fixedly connected with a plurality of uniformly spaced stirring rods. The end of the second cross bracket away from the rotating rod is fixedly connected with a second ring rod.
[0009] Optionally, the second ring rod is slidably connected to the dilution tank via a groove, and a gear is rotatably connected to the inner bottom wall of the groove via a bearing. Several uniformly spaced tooth blocks are fixedly connected to the lower surface of the first ring rod and the upper surface of the second ring rod. The first ring rod and the second ring rod mesh with the gear through the tooth blocks.
[0010] Optionally, the rotating rod has a connecting groove inside that communicates with the connecting pipe, and the rotating rod surface has multiple through holes corresponding to the first cross bracket. The first cross bracket has a water delivery groove inside that matches the through holes, and the spray rod surface has several spray holes arranged evenly and equidistantly.
[0011] This utility model provides a dilution device for producing insulating impregnation varnish, which has the following beneficial effects:
[0012] 1. This dilution device for producing insulating impregnating varnish, through the arrangement of a dilution tank, a stirring device, a water pump, a first ring rod, a second ring rod, a gear block, and gears, allows the operator to simply start the water pump to transport the medium from the storage tank to the stirring device via a water pipe and spray it out through the nozzle when dilution of the insulating impregnating varnish in the dilution tank is required. Simultaneously starting the water pump activates the motor, which drives the stirring device to mix the sprayed dilution medium with the insulating impregnating varnish in the dilution tank. This effectively increases the dilution time and further improves the dilution efficiency of the device, resulting in a more uniform dilution of the medium. Attached Figure Description
[0013] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0015] Figure 2 This is a partial cross-sectional structural diagram of the present invention;
[0016] Figure 3 This is a partial three-dimensional structural diagram of the stirring device of this utility model;
[0017] Figure 4 This is a schematic cross-sectional view of the dilution tank of this utility model;
[0018] Figure 5 This is a schematic diagram of the cross-sectional structure of the first cross bracket of this utility model;
[0019] Figure 6 This utility model Figure 3 Enlarged structural diagram at point A;
[0020] Figure 7 This is a schematic cross-sectional view of the storage cylinder of this utility model.
[0021] In the diagram: 1. Base; 2. Dilution tank; 3. Stirring device; 31. Rotating rod; 32. Motor; 33. First cross bracket; 34. Spraying rod; 35. Slide groove; 36. Second cross bracket; 37. Stirring rod; 4. Storage cylinder; 5. Water pump; 6. Water inlet pipe; 7. Water delivery pipe; 8. First ring rod; 9. Second ring rod; 10. Gear; 11. Gear block; 12. Connecting groove; 13. Through hole; 14. Water delivery trough; 15. Spray hole. Detailed Implementation
[0022] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0023] Please see Figures 1 to 7This utility model provides a technical solution: a dilution device for producing insulating impregnation varnish, including a base 1, a dilution tank 2 fixedly connected to the upper surface of the base 1, a stirring device 3 inside the dilution tank 2, a storage cylinder 4 fixedly connected to the upper surface of the base 1 near the dilution tank 2 corresponding to the stirring device 3, a water pump 5 fixedly connected to the top of the storage cylinder 4, a water inlet pipe 6 fixedly connected to the water inlet of the water pump 5, a water outlet pipe 7 fixedly connected to the water outlet pipe 7, a connecting pipe fixedly connected to the other end of the water outlet pipe 7, and the bottom of the connecting pipe fixedly connected to the top of the dilution tank 2. When it is necessary to dilute the insulating impregnation varnish in the dilution tank 2, the operator only needs to start the water pump 5 to transport the medium in the storage cylinder 4 to the stirring device 3 through the water outlet pipe 7 and spray it out through the spray nozzle 15. At the same time as starting the water pump 5, the motor 32 is started, so that the motor 32 drives the stirring device 3 to stir and mix the sprayed dilution medium with the insulating impregnation varnish in the dilution tank, thereby effectively improving the dilution time of the device, further improving the dilution efficiency of the device, and making the dilution medium more uniformly diluted.
[0024] Four support legs arranged in a rectangular array are fixedly connected to the four corners of the lower surface of the base 1. Correspondingly, observation windows are opened on the surfaces of the dilution tank 2 and the storage cylinder 4. The bottom end of the water inlet pipe 6 passes through the storage cylinder 4 and extends into the interior of the storage cylinder 4, and there is still a distance between the water inlet pipe 6 and the inner bottom wall of the storage cylinder 4.
[0025] The stirring device 3 includes a rotating rod 31 rotatably connected to the middle of the bottom wall of the dilution tank 2 via a rotating shaft. A motor 32 is fixedly connected to the middle of the lower surface of the base 1 corresponding to the rotating rod 31. The output end of the motor 32 passes through the base 1 and is connected to the rotating rod 31. Three evenly spaced first cross brackets 33 are fixedly connected to the surface of the rotating rod 31. A first ring rod 8 is fixedly connected to the end of the first cross bracket 33 away from the rotating rod 31. Multiple evenly spaced spray rods 34 are fixedly connected to the upper surface of the first cross bracket 33. When it is necessary to stir and mix the dilution medium in the dilution tank 2, the operator only needs to start the motor 32, so that the output end of the motor 32 drives the rotating rod 31 to rotate. In turn, the first cross brackets 33 fixedly connected to the surface of the rotating rod 31 drive the spray rods 34 to rotate and stir the dilution tank 2, thereby effectively improving the stirring efficiency of the device.
[0026] The top of the rotating rod 31 is rotatably connected to the top of the dilution tank 2 via a bearing. Slide grooves 35 are provided on the inner wall of the dilution tank 2 at locations corresponding to the first cross brackets 33. The first ring rod 8 is slidably connected to the dilution tank 2 via the slide grooves 35. Second cross brackets 36 are rotatably connected to the surface of the rotating rod 31 near the three first cross brackets 33 via bearings. Multiple evenly spaced stirring rods 37 are fixedly connected to the lower surface of the second cross brackets 36. A second ring rod 9 is fixedly connected to the end of the second cross bracket 36 away from the rotating rod 31. When the motor 32 is started, it drives the first cross brackets 33 via the rotating rod 31. While rotating with the external first ring rod 8, the toothed block 11 on the lower surface of the first ring rod 8 drives the gear 10 rotatably connected in the slide groove 35 to rotate, so that the gear 10 drives the second ring rod 9 to rotate through the toothed block 11 meshing with it, thereby driving the second cross bracket 36 and the stirring rod 37 fixed on its surface to rotate. The direction of rotation of the second cross bracket 36 is opposite to the direction of rotation of the first cross bracket 33, which further improves the stirring efficiency of the device, thereby effectively accelerating the dilution time of the device and effectively improving the practicality and applicability of the device.
[0027] The second ring rod 9 is slidably connected to the dilution tank 2 via a slide groove 35. The inner bottom wall of the slide groove 35 is rotatably connected to a gear 10 via a bearing. Several uniformly spaced tooth blocks 11 are fixedly connected to the lower surface of the first ring rod 8 and the upper surface of the second ring rod 9. The first ring rod 8 and the second ring rod 9 mesh with the gear 10 first through the tooth blocks 11.
[0028] The rotating rod 31 has a connecting groove 12 that communicates with the connecting pipe inside. The rotating rod 31 has multiple through holes 13 on its surface corresponding to the first cross bracket 33. The first cross bracket 33 has a water delivery groove 14 that matches the through holes 13 inside. The spraying rod 34 has several evenly spaced spray holes 15 on its surface. When it is necessary to add diluent to the dilution tank 2, the operator first uses the water pump 5 to transport the diluent in the storage cylinder 4 to the connecting groove 12 inside the rotating rod 31 through the water delivery pipe 7, and then transports it to the water delivery groove 14 inside the first cross bracket 33 through the through holes 13 on the surface of the rotating rod 31. Finally, it is sprayed out through the spray holes 15 that communicate with the water delivery groove 14. This allows the diluent to be transported to the dilution tank 2 for stirring at the same time as the stirring device 3 stirs the insulating varnish, effectively improving the practicality and applicability of the device.
[0029] In the description of this specification, the terms "connection", "installation", "fixing", "setting", etc. are interpreted in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between components and the technical effect. It can also be an integral connection or a partial connection. In such cases, those skilled in the art can understand the specific meaning of the above terms in this utility model or utility model according to the specific circumstances.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dilution apparatus for producing insulating impregnating varnish, comprising a base (1), characterized in that: A dilution tank (2) is fixedly connected to the upper surface of the base (1). A stirring device (3) is provided inside the dilution tank (2). A storage cylinder (4) is fixedly connected to the upper surface of the base (1) near the dilution tank (2) at the location corresponding to the stirring device (3). A water pump (5) is fixedly connected to the top of the storage cylinder (4). A water inlet pipe (6) is fixedly connected to the inlet of the water pump (5). A water delivery pipe (7) is fixedly connected to the outlet of the water pump (5). A connecting pipe is fixedly connected to the other end of the water delivery pipe (7). The bottom of the connecting pipe is fixedly connected to the top of the dilution tank (2).
2. The dilution device for producing an insulating impregnating varnish according to claim 1, characterized in that: Four support legs arranged in a rectangular array are fixedly connected to the four corners of the lower surface of the base (1). The middle of the lower surface of the base (1) corresponds to the observation window on the surface of the dilution tank (2) and the storage cylinder (4). The bottom end of the water inlet pipe (6) penetrates the storage cylinder (4) and extends into the interior of the storage cylinder (4), and there is still a distance between the water inlet pipe (6) and the inner bottom wall of the storage cylinder (4).
3. The dilution apparatus for producing insulating impregnating varnish according to claim 1, characterized in that: The stirring device (3) includes a rotating rod (31) rotatably connected to the middle of the bottom wall of the dilution tank (2) via a rotating shaft. A motor (32) is fixedly connected to the middle of the lower surface of the base (1) corresponding to the rotating rod (31). The output end of the motor (32) passes through the base (1) and is connected to the rotating rod (31). Three uniformly spaced first cross brackets (33) are fixedly connected to the surface of the rotating rod (31). A first ring rod (8) is fixedly connected to the end of the first cross bracket (33) away from the rotating rod (31). Multiple uniformly spaced spraying rods (34) are fixedly connected to the upper surface of the first cross bracket (33).
4. The dilution device for producing an insulating impregnating varnish according to claim 3, characterized in that: The top end of the rotating rod (31) is rotatably connected to the top of the dilution tank (2) via a bearing. The inner wall of the dilution tank (2) is provided with a sliding groove (35) corresponding to the first cross bracket (33). The first ring rod (8) is slidably connected to the dilution tank (2) via the sliding groove (35). The surface of the rotating rod (31) is rotatably connected to the three first cross brackets (33) via a bearing. The lower surface of the second cross bracket (36) is fixedly connected with a plurality of uniformly spaced stirring rods (37). The end of the second cross bracket (36) away from the rotating rod (31) is fixedly connected with a second ring rod (9).
5. The dilution device for the production of insulating impregnating varnishes according to claim 4, characterized in that: The second ring rod (9) is slidably connected to the dilution tank (2) through a slide groove (35). The inner bottom wall of the slide groove (35) is rotatably connected to a gear (10) through a bearing. Several uniformly spaced tooth blocks (11) are fixedly connected to the lower surface of the first ring rod (8) and the upper surface of the second ring rod (9). The first ring rod (8) and the second ring rod (9) mesh with the gear (10) through the tooth blocks (11).
6. The dilution device for the production of insulating impregnating varnish according to claim 3, characterized in that: The rotating rod (31) has a connecting groove (12) inside that is connected to the connecting pipe. The rotating rod (31) has multiple through holes (13) on its surface corresponding to the first cross bracket (33). The first cross bracket (33) has a water delivery groove (14) inside that is adapted to the through holes (13). The spraying rod (34) has several spray holes (15) arranged evenly and equidistantly on its surface.