Double-beam laser welding equipment for thin plate welding

Abstract

The utility model relates to the technical field of laser welding, in particular to double-beam laser welding equipment for thin plate welding. The double-beam laser welding equipment for thin plate welding comprises a mounting plate which is a mounting carrier of parts; the electric sliding rail is mounted on the upper side surface of the mounting plate; the fixing plate is connected to an electric sliding block on the electric sliding rail; the mounting frame is connected to the rear side face of the mounting plate, and the mounting frame is located right behind the electric sliding rail; the fixing frame is connected to the middle of the mounting frame; and the guide rail is connected to the fixing frame. The electric sliding rail is started to drive the containing plate to move, a thin plate is placed on the containing plate, the pressing plate rotates under the gravity action of the thin plate to make contact with the surface of the thin plate, therefore, the thin plate is fixed, follow-up welding operation can be conducted stably, and finally the controller controls welding parameters of the laser head to conduct welding operation on the thin plate.

Description

Technical Field

[0001] This utility model relates to the field of laser welding technology, and in particular to a dual-beam laser welding device for thin plate welding. Background Technology

[0002] Laser beam welding is a cutting-edge material joining technology that uses two laser beams simultaneously applied to the welding area to achieve a more precise and efficient welding process. This method not only significantly improves weld quality but also, due to its flexibility and controllability, is particularly suitable for the precision welding needs of various metallic materials.

[0003] Existing dual-beam laser welding technology, when processing thin sheet materials, suffers from the inability to effectively fix the workpiece, leading to equipment vibration during welding that can cause positional shifts or misalignments. This instability directly affects the quality and precision of the weld, especially when processing high-requirement thin sheet materials, where the problem is even more pronounced.

[0004] In conclusion, there is an urgent need for a dual-beam laser welding device for thin plate welding to solve the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of existing dual-beam laser welding technology in effectively fixing workpieces when processing thin plate materials, this utility model mainly provides a dual-beam laser welding device for thin plate welding.

[0006] A dual-beam laser welding device for thin plate welding includes a mounting plate as a mounting carrier for parts; an electric slide rail mounted on the upper side of the mounting plate; a fixed plate connected to an electric slider on the electric slide rail; a mounting frame connected to the rear side of the mounting plate, the mounting frame being located directly behind the electric slide rail; a fixed frame connected to the middle of the mounting frame; a guide rail connected to the fixed frame; a controller symmetrically mounted on the mounting frame; laser heads symmetrically connected to the fixed frame, the two laser heads being electrically connected to their respective controllers and located above the fixed plate; a guide plate symmetrically connected to the fixed plate; a placement plate slidably connected to the guide plate; a first elastic element symmetrically wound around adjacent guide plates and placement plates; a pressure plate symmetrically rotatably connected to the lower part of the fixed plate; and a second elastic element symmetrically wound around the two pressure plates and the fixed plate.

[0007] In a preferred embodiment of this utility model, the system further includes a water tank connected to the fixed frame, the water tank being located between the guide rail and the controller; a cooler installed on the rear side of the water tank; cooling plates symmetrically connected to the two laser heads facing each other on opposite sides; a first water pump installed between the upper parts of the two guide plates, the first water pump being fluidly connected to the two cooling plates; a second water pump installed between the lower parts of the two guide plates, the second water pump being fluidly connected to the two cooling plates; a first water pipe connected between the water tank and the second water pump; and a second water pipe connected between the water tank and the first water pump.

[0008] In a preferred embodiment of this utility model, it further includes a placement box connected to the lower side of the mounting plate; a protective door symmetrically and rotatably connected to the front side of the placement box; and four counterweights arranged in a rectangular shape and connected to the lower side of the placement box.

[0009] In a preferred embodiment of this utility model, the device further includes a motor, symmetrically mounted on the lower side of the placement box; a connecting plate, connected to the lower part of the left and right sides of the placement box; a screw, rotatably connected to the connecting plate, with the upper ends of the output shafts of the two motors connected to the adjacent screw via couplings; a movable plate, threadedly connected to the screw, with the opposite sides of the two movable plates contacting the placement box; a protective plate, connected to the two movable plates, both protective plates being U-shaped; and a cylinder, mounted on the movable plate, with the opposite ends of the telescopic rods of the two cylinders connected to the adjacent protective plates.

[0010] In a preferred embodiment of this utility model, a lighting lamp is installed on the side of the mounting bracket.

[0011] In a preferred embodiment of this utility model, the side of the placement plate is connected to the protective pad.

[0012] The beneficial effects of this utility model are:

[0013] This invention uses an electric slide rail to drive the placement plate to move, placing the thin plate onto the placement plate. The pressure plate rotates under the weight of the thin plate and contacts the surface of the thin plate, thereby fixing the thin plate and facilitating the stable progress of subsequent welding operations. Finally, the welding parameters of the laser head are controlled by the controller to perform welding operations on the thin plate. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the mounting plate, electric slide rail, and fixing plate of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the first elastic element, the pressure plate, and the second elastic element of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the cooling plate, the first water pump, and the second water pump of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the water tank and cooler of this utility model.

[0019] Figure 6 This is a three-dimensional structural diagram of the placement box, protective door, and counterweight of this utility model.

[0020] Figure 7 This is a three-dimensional structural diagram of the movable plate, protective plate, and cylinder of this utility model.

[0021] The components in the attached diagram are labeled as follows: 1: Mounting plate, 2: Electric slide rail, 3: Fixing plate, 4: Mounting bracket, 401: Guide rail, 5: Controller, 6: Fixing bracket, 7: Laser head, 8: Guide plate, 9: Placement plate, 10: First elastic element, 11: Pressure plate, 12: Second elastic element, 13: Water tank, 1301: Cooler, 14: Cooling plate, 15: First water pump, 16: Second water pump, 1601: First water pipe, 17: Second water pipe, 18: Placement box, 19: Protective door, 20: Counterweight, 21: Motor, 22: Connecting plate, 23: Screw, 24: Moving plate, 25: Protective plate, 26: Cylinder. Detailed Implementation

[0022] The present invention will now be described more fully below with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. However, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the invention to those skilled in the art.

[0023] Example: A dual-beam laser welding device for thin plate welding, such as... Figures 1-3As shown, the assembly includes a mounting plate 1, an electric slide rail 2, a fixing plate 3, a mounting bracket 4, a guide rail 401, a controller 5, a fixing bracket 6, a laser head 7, a guide plate 8, a placement plate 9, a first elastic element 10, a pressure plate 11, and a second elastic element 12. The mounting plate 1 serves as the mounting carrier for the parts. An electric slide rail 2 is mounted on the upper side of the mounting plate 1, and an electric slider on the electric slide rail 2 is connected to the fixing plate 3. A mounting bracket 4 is welded to the rear side of the mounting plate 1, and a light is mounted on the upper side of the mounting bracket 4 for easy maintenance. The mounting bracket 4 is located directly behind the electric slide rail 2. A fixing bracket 6 is welded to the middle of the mounting bracket 4, and a guide rail 401 is connected to the fixing bracket 6. Controllers 5 are symmetrically mounted on the mounting bracket 4, and laser heads 7 are symmetrically connected to the fixing bracket 6. The two laser heads 7 are respectively connected to... The corresponding controller 5 is electrically connected and located above the fixed plate 3. The fixed plate 3 is symmetrically connected to the front and back of the guide plate 8. The guide plate 8 is slidably connected to the placement plate 9. The upper side of the placement plate 9 is connected to the protective pad to increase the friction between the placement plate 9 and the thin plate. The guide plate 8 and the placement plate 9 are symmetrically connected to each other. The lower part of the fixed plate 3 is symmetrically connected to the pressure plate 11 and the second elastic element 12. The two pressure plates 11 and the fixed plate 3 are symmetrically connected to each other. The electric slide rail 2 is activated to drive the placement plate 9 to move and place the thin plate on the placement plate 9. The pressure plate 11 rotates under the gravity of the thin plate and contacts the surface of the thin plate, thereby fixing the thin plate. The welding parameters of the laser head 7 are controlled by the controller 5 to achieve welding of the thin plate.

[0024] like Figures 4-5 As shown, it also includes a water tank 13, a cooler 1301, a cooling plate 14, a first water pump 15, a second water pump 16, a first water pipe 1601, and a second water pipe 17. The water tank 13 is connected to the mounting bracket 6 and is located between the guide rail 401 and the controller 5. The cooler 1301 is installed on the rear side of the water tank 13. The two laser heads 7 are symmetrically connected to the cooling plates 14 on one side facing each other. The first water pump 15 is installed between the upper parts of the two guide plates 8 and is fluidly connected to the two cooling plates 14. A second water pump 16 is installed between the lower parts. The second water pump 16 is fluidly connected to the two cooling plates 14. A first water pipe 1601 is connected between the water tank 13 and the second water pump 16. A second water pipe 17 is connected between the water tank 13 and the first water pump 15. When the cooler 1301 is started, the water in the water tank 12 is cooled. When the first water pump 15 is started, the water is pumped into the cooling plate 14 through the second water pipe 17. The cooling plate transfers temperature to the laser head 7. When the second water pump 16 is started, the water is pumped back to the water tank through the first water pipe 1601 for recycling.

[0025] like Figure 6As shown, it also includes a placement box 18, a protective door 19, and counterweights 20. The placement box 18 is welded to the lower side of the mounting plate 1. The protective door 19 is symmetrically and rotatably connected to the front side of the placement box 18. Four counterweights 20 are welded to the lower side of the placement box 18. The four counterweights 20 are arranged in a rectangular shape. The placement box 18 is used to place tools.

[0026] like Figure 7 As shown, it also includes a motor 21, a connecting plate 22, a screw 23, a moving plate 24, a protective plate 25, and a cylinder 26. The motor 21 is symmetrically mounted on the lower side of the placement box 18 by bolts. The connecting plate 22 is welded to the lower part of the left and right sides of the placement box 18. The screw 23 is rotatably connected to the connecting plate 22. The upper ends of the output shafts of the two motors 21 are connected to the adjacent screw 23 through couplings. The moving plate 24 is threadedly connected to the screw 23. The two moving plates 24 are in contact with the placement box 18 on opposite sides. The protective plates 25 are welded to the two moving plates 24. The two protective plates 25 are both U-shaped. The cylinder 26 is mounted on the moving plate 24. The telescopic rods of the two cylinders 26 are respectively connected to the adjacent protective plates 25 at opposite ends. Starting the motor 21 drives the protective plate 25 to adjust its height. Starting the cylinder 26 drives the two protective plates 25 to move downward to wrap around the thin plate and block debris.

[0027] When this device is needed, the electric slide rail 2 is activated. The slider on the electric slide rail 2 moves, causing the fixed plate 3 to move forward. The fixed plate 3 moves the guide plate 8, the placement plate 9, the first elastic element 10, and the pressure plate 11, placing the thin plate onto the placement plate 9. The protective pad increases the friction between the thin plate and the placement plate 9. Under the weight of the thin plate, the placement plate 9 moves downward and contacts the pressure plate 11. The first elastic element 10 deforms adaptively, causing the pressure plate 11 to rotate in the opposite direction and contact the surface of the thin plate. The second elastic element 12 deforms adaptively, and the thin plate is fixed by the cooperation of the placement plate 9 and the pressure plate 11. Subsequently, the slider on the electric slide rail 2 is controlled to move in the opposite direction. The aforementioned components are reset, and the moving laser head 7 is moved to above the thin plate. The laser head 7 drives the cooling plate 14, the first water pump 15, and the second water pump 16 to move. Then, the welding parameters of the laser head are controlled by the controller 5 to perform welding operations on the thin plate. Before the welding operation, the motor 21 is started. The output shaft of the motor 21 rotates, driving the screw 23 to rotate. The screw 23 drives the moving plate 24, the cylinder 26, and the protective plate 25 to move upward. The moving plate 24 guides the protective plate 25. After the two protective plates 25 are moved to both sides of the thin plate, the motor 21 is stopped, and the cylinder 26 is started. The telescopic rod of the cylinder 26 extends, causing the protective plates 25 to move towards each other. Wrapping the thin plate helps to block the flying debris during welding, providing protection. After welding, the cooler 1301 and the first water pump 15 are activated sequentially. The cooler 1301 cools the water in the water tank 13, and the first water pump 15 circulates the cooled water from the water tank 13 to the cooling plate 14 through the second water pipe 17. The cooling plate 14 then transfers the temperature to the laser head 7, cooling the welded laser head 7. After cooling, the control cylinder 26 extends its telescopic rod, causing the two protective plates 25 to move in opposite directions. Then, the control motor 21 rotates in the opposite direction, causing the screw 23 to rotate in the opposite direction. The screw 23 resets the corresponding components, and the motor 21 is turned off. Start the second water pump 16. The second water pump 16 transports the water in the cooling plate 14 back to the water tank 13 through the first water pipe 1601, thereby realizing the recycling. Move the thin plate to either the left or right to disengage it from the placement plate 9 and the pressure plate 11. The first elastic element 10 and the second elastic element 12 return to their original state. The placement plate 9 and the pressure plate 11 are reset under the elastic force of the first elastic element 10 and the second elastic element 12, respectively. The placement frame can be used to place welding tools. The protective door 19 protects them. When performing maintenance at night, the lighting can be turned on to facilitate maintenance. For subsequent welding operations on the thin plate, the above operations can be repeated.

[0028] Although this disclosure has been described with respect to only a limited number of embodiments, those skilled in the art who benefit from this disclosure will understand that various other embodiments can be devised without departing from the scope of this invention. Therefore, the scope of this invention should be limited only by the appended claims.

Claims

1. A dual-beam laser welding device for thin plate welding, characterized in that it comprises: Mounting plate (1) serves as the mounting carrier for the parts; Electric slide rail (2) is installed on the upper side of the mounting plate (1); A fixed plate (3) is connected to an electric slider on the electric slide rail (2); Mounting bracket (4) is connected to the rear side of the mounting plate (1), and the mounting bracket (4) is located directly behind the electric slide rail (2); A fixing bracket (6) is connected to the middle part of the mounting bracket (4); The guide rail (401) is connected to the fixed frame (6); The controller (5) is symmetrically mounted on the mounting bracket (4); The laser head (7) is symmetrically connected to the fixing frame (6). The two laser heads (7) are electrically connected to the corresponding controller (5) and located above the fixing plate (3). The laser head (7) is used for welding thin plates. The guide plate (8) is symmetrically connected to the fixed plate (3) from front to back; A placement plate (9) is slidably connected to the guide plate (8), and the placement plate (9) is used to place a thin plate; The first elastic element (10) is symmetrically wound between the adjacent guide plate (8) and the placement plate (9); The pressure plate (11) is symmetrically and rotatably connected to the lower part of the fixed plate (3), and the pressure plate (11) is used to fix the thin plate; The second elastic element (12) is symmetrically wound between the two pressure plates (11) and the fixing plate (3).

2. A dual-beam laser welding device for thin plate welding according to claim 1, characterized in that, It also includes: A water tank (13) is connected to the fixed frame (6), and the water tank (13) is located between the guide rail (401) and the controller (5); A cooler (1301) is installed on the rear side of the water tank (13), and the cooler (1301) is used to cool the water; A cooling plate (14) is symmetrically connected to one side of the two laser heads (7) facing each other. The cooling plate (14) is used to transfer the temperature of the laser head (7). A first water pump (15) is installed between the upper parts of the two guide plates (8), and the first water pump (15) is fluidly connected to the two cooling plates (14); The second water pump (16) is installed between the lower parts of the two guide plates (8), and the second water pump (16) is fluidly connected to the two cooling plates (14); The first water pipe (1601) is connected between the water tank (13) and the second water pump (16); The second water pipe (17) is connected between the water tank (13) and the first water pump (15).

3. A dual-beam laser welding device for thin plate welding according to claim 2, characterized in that, It also includes: Placement box (18) is connected to the lower side of the mounting plate (1); The protective door (19) is symmetrically and rotatably connected to the front of the placement box (18); The counterweight (20) consists of four counterweights arranged in a rectangular pattern and connected to the lower side of the placement box (18).

4. A dual-beam laser welding device for thin plate welding according to claim 3, characterized in that, It also includes: The motor (21) is symmetrically mounted on the lower side of the placement box (18); Connecting plate (22) is connected to the lower part of the left and right sides of the placement box (18); The screw (23) is rotatably connected to the connecting plate (22), and the upper ends of the output shafts of the two motors (21) are connected to the adjacent screw (23) through couplings; The movable plate (24) is threadedly connected to the screw (23), and both movable plates (24) are in contact with the placement box (18) on opposite sides; A protective plate (25) is connected to the two movable plates (24). Both protective plates (25) are U-shaped and are used to block debris. Cylinders (26) are mounted on the movable plate (24), and the telescopic rods of the two cylinders (26) are respectively connected to the adjacent protective plates (25) at opposite ends.

5. A twin-beam laser welding apparatus for welding thin sheets as defined in claim 4, characterized in that: A lighting lamp is installed on the upper side of the mounting bracket (4).

6. A dual beam laser welding apparatus for welding thin sheet metal according to claim 5, characterized in that: The upper side of the placement plate (9) is connected to the protective pad.

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