Floor type copper aluminum alloy wire winding device

Abstract

The utility model discloses a floor type copper aluminum alloy wire winding device which comprises a machine frame, a winding device, a winding device and a winding device. The take-up mechanism is arranged in the channel and provided with a take-up chassis capable of being rotationally arranged and a take-up frame arranged on the take-up chassis; the driving assembly is arranged on the rack, the output end of the driving assembly is detachably connected to the take-up chassis, and the driving assembly is used for driving the take-up chassis and the take-up frame to rotate together to wind the copper-aluminum alloy wire; and a winding roll. The winding roll is driven by the driving assembly to rotate, so that a copper-aluminum alloy wire can be wound into a circle; due to the fact that the take-up chassis and the winding roll are connected to the output end of the driving assembly and rotate synchronously, the copper-aluminum alloy wire wound into a circle can be taken up, and winding can be smoother; and the rotating take-up chassis can drive the take-up frame to rotate, so that the copper-aluminum alloy wire can be wound into a circle, the winding pressure of the winding roll is shared, and the winding forming effect of the copper-aluminum alloy wire is improved.

Description

Technical Field

[0001] This utility model relates to the field of wire winding technology, and more specifically, to a floor-standing copper-aluminum alloy wire winding device. Background Technology

[0002] Copper-aluminum alloy wire, also known as copper-clad aluminum alloy wire, is a type of conductor consisting of an aluminum core wrapped with a thin layer of copper strip. This structure combines the excellent conductivity of copper with the lightweight properties of aluminum, aiming to provide a cost-effective conductor material.

[0003] After the copper-aluminum alloy wire is coated with copper, it needs to be wound up. In existing technologies, such as the oxygen-free copper rod continuous winding machine disclosed in CN202323258969.2 and the copper rod continuous winding equipment disclosed in CN202020060611.6, the copper rod is directly wound up by rotating the winding machine. However, before the copper-aluminum alloy wire is thinned, it has a certain diameter, similar to the copper rod, and strong bending resistance. Therefore, it is difficult to directly wind the copper-aluminum alloy wire using a winding machine, resulting in the copper-aluminum alloy wire not being wound into a regular loop shape. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a floor-mounted winding device that can wind and shape copper-aluminum alloy wire and then take it back.

[0005] To solve the above problems, the present invention adopts the following technical solution.

[0006] A floor-standing copper-aluminum alloy wire winding device includes:

[0007] A rack, on which a passageway is provided;

[0008] A take-up mechanism is provided in the channel and has a take-up base that can be rotatably mounted and a take-up frame mounted on the take-up base.

[0009] A drive assembly is mounted on the frame, and its output end is detachably connected to the take-up chassis, used to drive the take-up chassis and the take-up frame to rotate together to take up the copper-aluminum alloy wire.

[0010] A reel, horizontally positioned above the take-up frame and connected to the output end of the drive assembly, is used to bend copper-aluminum alloy wire into a coil shape.

[0011] The copper-aluminum alloy wire is wound around the reel once and then falls onto the take-up base and is taken up outside the take-up frame.

[0012] Compared with the prior art, the present invention has at least the following beneficial effects:

[0013] By driving the winding reel to rotate using the drive component, copper and aluminum alloy wires can be wound into coils first.

[0014] Since both the take-up base and the winding reel are connected to the output end of the drive component, they rotate synchronously, which allows for the winding of the coiled copper-aluminum alloy wire, making the winding process smoother. The rotating take-up base also drives the take-up frame to rotate, which can further wind the copper-aluminum alloy wire into coils, thus reducing the winding pressure on the winding reel and improving the winding and forming effect of the copper-aluminum alloy wire.

[0015] Preferably, the frame includes two spaced-apart support members and a connecting plate disposed on the two support members; the channel is located between the two support members and the connecting plate.

[0016] Preferably, the drive assembly includes a motor mounted on the connecting plate and an output shaft connected to the output end of the motor and vertically located within the channel; the centers of the take-up base and the winding reel are both connected to the output shaft.

[0017] Preferably, the winding reel is H-shaped.

[0018] Preferably, the winding device further includes a guide member disposed on the frame and located on the side of the wire inlet end of the winding reel, the guide member being used to support the copper-aluminum alloy wire and guide it into the winding reel.

[0019] Preferably, the winding device further includes a pressure roller disposed on the frame and located on the side of the wire exit end of the winding reel, the pressure roller being used to confine the copper-aluminum alloy wire within the winding reel.

[0020] Preferably, the take-up chassis has a vertically arranged connecting shaft at its center that is higher than the take-up frame, and the connecting shaft is detachably and concentrically connected to the output shaft.

[0021] Preferably, a limiting member is provided at the bottom of the output shaft, and a limiting groove is provided at the top of the connecting shaft to fit the limiting member. A through hole is coaxially provided on the limiting member and the top of the connecting shaft, and a plug is inserted into the through hole to lock the connecting shaft and the output shaft together.

[0022] Preferably, the take-up frame consists of several uprights arranged in a ring at intervals.

[0023] Preferably, the take-up mechanism further includes a trolley disposed below the take-up chassis, the take-up chassis being rotatably mounted on the trolley. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the copper-aluminum alloy wire winding process of this utility model;

[0025] Figure 2 This is a schematic diagram of the structure of this utility model;

[0026] Figure 3 This is a schematic diagram showing the assembly of the rack, drive components, and cable reel.

[0027] Figure 4 This is a schematic diagram of the wire take-up mechanism of this utility model;

[0028] Figure 5 This is a schematic diagram of the fit between the output shaft and the connecting shaft of this utility model.

[0029] Explanation of the labels in the diagram:

[0030] 1. Frame; 11. Channel; 12. Support component; 13. Connecting plate; 2. Take-up mechanism; 21. Take-up chassis; 22. Take-up frame; 23. Trailer; 3. Drive assembly; 4. Reel; 5. Guide component; 6. Pressure roller; 7. Output shaft; 71. Limiting component; 8. Connecting shaft; 81. Groove; 82. Through hole; 83. Insert; 9. Copper-aluminum alloy wire. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] refer to Figure 1-2 A floor-standing copper-aluminum alloy wire winding device includes: a frame 1, a winding mechanism 2, a drive assembly 3, and a winding reel 4. The frame 1 has a channel 11; the winding mechanism 2 is located within the channel 11 and has a rotatable winding base 21 and a winding frame 22 mounted on the winding base 21; the drive assembly 3 is mounted on the frame 1, and its output end is detachably connected to the winding base 21, for driving the winding base 21 and the winding frame 22 to rotate together and wind the copper-aluminum alloy wire 9; the winding reel 4 is horizontally positioned above the winding frame 22 and connected to the output end of the drive assembly 3, for bending the copper-aluminum alloy wire 9 into a loop; wherein, after the copper-aluminum alloy wire 9 is wound around the winding reel 4 once, it falls onto the winding base 21 and is wound outside the winding frame 22.

[0033] Understandably, the frame 1 is the supporting base component of the entire device, and the channel 11 is a spatial structure for the entry and exit of the take-up mechanism 2. For example, it can be formed by the frame 1 through multiple support rods and the connecting plate 13 at the top, or it can be directly opened on the frame 1, but it is not limited to these. The take-up base 21 is a component for supporting the taken-up copper-aluminum alloy wire 9, such as a disc structure or a ring structure, but it is not limited to these. The take-up frame 22 is a component for limiting and winding the copper-aluminum alloy wire 9, such as a cylindrical structure surrounded by plates, or a ring of multiple uprights, but it is not limited to these. The drive assembly 3 is a component for driving the take-up base 21 and the winding reel 4 to rotate, such as a motor directly, or a motor combined with a reducer or other transmission components, but it is not limited to these. The detachable connection between the drive assembly 3 and the take-up base 21 can be a key connection, a pin connection, a flange connection, a clamp connection, etc., but it is not limited to these. The winding spool 4 is a component used to wind the copper-aluminum alloy wire 9 into a coil. For example, it can be an I-shaped winding spool structure or a V-shaped winding spool structure, but it is not limited to these.

[0034] With this setup, the copper-aluminum alloy wire 9 is first wound around the reel 4 once, and then the drive assembly 3 drives the reel 4 to rotate, continuously winding the copper-aluminum alloy wire 9 into a loop. Since the take-up base and the reel 4 are both connected to the output end of the drive assembly 3, they rotate synchronously, which allows for the take-up of the coiled copper-aluminum alloy wire 9, making the take-up process smoother. As the rotating take-up base 21 drives the take-up frame 22 to rotate, it can also wind the copper-aluminum alloy wire 9 into a loop, thereby reducing the winding pressure on the reel 4 and improving the winding and forming effect of the copper-aluminum alloy wire 9.

[0035] In some embodiments, referring to Figures 1-3, the frame 1 includes two spaced-apart support members 12 and a connecting plate 13 disposed on the two support members 12; a channel 11 is located between the two support members 12 and the connecting plate 13. It is understood that the support members 12 are components used to support the connecting plate 13, and may be, for example, a vertical plate structure or a vertical pole structure, but are not limited thereto. The connecting plate 13 is a plate structure or a frame structure constructed from multiple poles, but is not limited thereto. Thus, the support members 12 can provide ground support for the entire frame 1, and together with the connecting plate 13, they can form the channel 11.

[0036] In some embodiments, the drive assembly 3 includes a motor mounted on the connecting plate 13 and an output shaft 7 connected to the motor output end and vertically located within the channel 11; the centers of the take-up base 21 and the winding reel 4 are both connected to the output shaft 7. Thus, the take-up base 21 and the winding reel 4 can rotate coaxially and synchronously, ensuring consistency between the winding progress of the winding reel 4 and the winding progress of the take-up mechanism 2.

[0037] In some embodiments, the winding device further includes a guide 5 disposed on the frame 1 and located on the wire inlet side of the winding reel 4. The guide 5 is used to support and guide the copper-aluminum alloy wire 9 into the winding reel 4. It is understood that the guide 5 can be an I-shaped or V-shaped guide wheel structure, or a ring structure, etc., but is not limited to these. The guide 5 can be fixed to the frame 1 by a pivot. Thus, before the copper-aluminum alloy wire 9 enters the winding reel 4, it is first guided onto the guide 5 and then into the winding reel 4, which guides and supports the copper-aluminum alloy wire 9, preventing it from falling off the winding reel 4.

[0038] In some embodiments, the winding device further includes a pressure roller 6 disposed on the frame 1 and located on the side of the wire exit end of the winding reel 4. The pressure roller 6 is used to confine the copper-aluminum alloy wire 9 within the winding reel 4. It is understood that the pressure roller 6 can be a round roller, a rod, or an I-shaped roller, etc. The pressure roller 6 can be directly fixed to the frame 1 without rotating, or it can be rotatably connected to a rotating shaft and then fixed to the frame 1. In this way, the pressure roller 6 can press the copper-aluminum alloy wire 9 within the winding reel 4, ensuring that the copper-aluminum alloy wire 9 is only exited from the output end of the winding reel 4, thereby ensuring the integrity of the coiled copper-aluminum alloy wire 9.

[0039] In some embodiments, reference Figure 3-5 The take-up base 21 has a vertically positioned connecting shaft 8, higher than the take-up frame 22, at its center. The connecting shaft 8 and the output shaft 7 are detachably and concentrically connected. Furthermore, a limiting member 71 is provided at the bottom of the output shaft 7, and a limiting groove that fits into the limiting member 71 is provided at the top of the connecting shaft 8. A through hole 82 is coaxially formed on the limiting member 71 and the top of the connecting shaft 8, and an insert 83 is inserted into the through hole 82 to lock the connecting shaft 8 and the output shaft 7 together. Here, the insert 83 can be a pin or a bolt, etc. The connecting shaft 8 being higher than the take-up frame 22 facilitates the proper docking of the connecting shaft 8 and the output shaft 7. During operation, the entire take-up mechanism 2 is pushed into the channel 11, the limiting member 71 is inserted into the limiting groove, and then the insert 83 is inserted into the through hole 82 to lock the connecting shaft 8 and the output shaft 7.

[0040] In some embodiments, reference Figure 2 and Figure 4 The take-up mechanism 2 also includes a trolley disposed below the take-up chassis 21, which is rotatably mounted on the trolley. The trolley is a combination structure with a body, wheels, and a handle, which is existing technology and will not be described in detail here. In this way, the trolley can carry and transport the take-up chassis 21, facilitating the loading and unloading of the entire take-up mechanism 2.

[0041] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A floor type copper-aluminum alloy wire winding device, characterized by, include: A rack, on which a passageway is provided; A take-up mechanism is provided in the channel and has a rotatable take-up base and a take-up frame provided on the take-up base. A drive assembly is mounted on the frame, and its output end is detachably connected to the take-up chassis, used to drive the take-up chassis and the take-up frame to rotate together to take up the copper-aluminum alloy wire. A reel, horizontally positioned above the take-up frame and connected to the output end of the drive assembly, is used to bend copper-aluminum alloy wire into a coil shape. The copper-aluminum alloy wire is wound around the reel once and then falls onto the take-up base and is taken up outside the take-up frame.

2. A floor model copper-aluminum alloy wire winding device according to claim 1, characterized in that, The frame includes two spaced-apart support members and a connecting plate disposed on the two support members; the channel is located between the two support members and the connecting plate.

3. A floor model copper-aluminum alloy wire winding device according to claim 2, characterized in that, The drive assembly includes a motor mounted on the connecting plate and an output shaft connected to the output end of the motor and vertically located within the channel; the centers of the take-up base and the winding reel are both connected to the output shaft.

4. A floor model copper-aluminum alloy wire winding device according to claim 3, characterized in that, The coil is H-shaped.

5. A floor model copper-aluminum alloy wire winding device according to claim 1, characterized in that, The winding device also includes a guide member disposed on the frame and located on the side of the wire inlet end of the winding reel. The guide member is used to support the copper-aluminum alloy wire and guide it into the winding reel.

6. A floor model copper-aluminum alloy wire winding device according to claim 1, characterized in that, The winding device also includes a pressure roller disposed on the frame and located on one side of the wire exit end of the winding reel, the pressure roller being used to confine the copper-aluminum alloy wire within the winding reel.

7. A floor model copper-aluminum alloy wire winding device according to claim 3, characterized in that, The take-up chassis has a vertically arranged connecting shaft at its center, which is higher than the take-up frame. The connecting shaft is detachably and concentrically connected to the output shaft.

8. A floor model copper-aluminum alloy wire winding device according to claim 7, characterized in that, A limiting member is provided at the bottom of the output shaft, and a limiting groove is provided at the top of the connecting shaft to fit the limiting member. A through hole is coaxially provided on the top of the limiting member and the connecting shaft, and a plug is inserted into the through hole to lock the connecting shaft and the output shaft together.

9. A floor model copper-aluminum alloy wire winding device according to claim 1, characterized in that, The take-up frame consists of several uprights arranged in a ring at intervals.

10. A floor model copper-aluminum alloy wire winding device according to claim 1, characterized in that, The take-up mechanism also includes a trolley disposed below the take-up chassis, the take-up chassis being rotatably mounted on the trolley.

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