Multi-strand stranding equipment for copper wires
By installing tension rollers and pressure rollers in the multi-strand copper wire stranding equipment, the problems of tension imbalance during the winding process and easy breakage of copper wires when changing the winding reel are solved, thus achieving stability and continuity in copper wire winding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN HONGLI CABLE EQUIPMENT CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-04-17
AI Technical Summary
Existing copper wire stranding machines suffer from tension imbalance during winding and the copper wires easily break apart when the winding reel is replaced.
A multi-strand stranding device for copper wire was designed. By setting up a gantry, slide rail, slide block, tension wheel, fixed wheel and movable wheel, the device ensures that the copper wire maintains tension balance during the winding process. When changing the winding reel, the device limits the copper wire by pressing the wire wheel to prevent it from springing back or breaking apart.
This achieves tension balance during the copper wire winding process, preventing the copper wire from springing back and breaking apart when the winding reel is replaced, thus ensuring the continuity of subsequent processing.
Smart Images

Figure CN224137958U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of copper wire processing equipment, and in particular to a multi-strand stranding equipment for copper wire. Background Technology
[0002] Copper wire stranding machines are pre-processing equipment used in the production of standard parts and other metal products. Their purpose is to draw wires or bars produced by steel manufacturers and transported to standard parts and other metal product manufacturers, so that the diameter, roundness, internal metallographic structure, surface finish and straightness of the wires or bars meet the raw material processing requirements for the production of standard parts and other metal products.
[0003] Existing copper wire stranding machines have some problems in use. After the copper wire is stranded, it needs to be wound up. In the current technology, a winding spool is generally used to wind up the copper wire. However, there is a problem of tension imbalance during the winding process, which affects the winding effect. In addition, the winding spool needs to be replaced after winding. During the replacement process, the copper wire is prone to breakage, which is not conducive to subsequent processing.
[0004] Therefore, it is necessary to invent a multi-strand stranding device for copper wires to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a multi-strand stranding device for copper wires to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-strand stranding device for copper wire, comprising a frame, a gantry fixedly mounted on the upper surface of the frame, an inlet tube rotatably mounted on the middle of one outer wall of the gantry via a bearing, two winding reels rotatably mounted on one inner wall of the gantry, the two winding reels being respectively located on both sides of the inlet tube, a fixed seat mounted on one side of the two winding reels, a guide wheel rotatably mounted on the inner side of the fixed seat, a fixed wheel, a tension wheel, and a movable wheel horizontally arranged sequentially at the top of the outer wall of the gantry, the fixed wheel being fixedly mounted on one end of the outer wall of the gantry, and a winding reel rotatably mounted on the other inner wall of the gantry;
[0007] The top of the inner side of the gantry is fixed with an inclined slide rail. The outer side of the slide rail is slidably provided with a slide block and a limiting seat. A support rod is fixedly provided in the middle of the outer side of the slide block. The tension wheel is rotatably provided at one end of the support rod. A tension spring is fixed between the limiting seat and the slide block. A screw hole is provided through the middle of the outer side of the limiting seat, and a locking bolt is provided in the screw hole through a bolt.
[0008] Preferably, a support is fixedly provided in the middle of the support rod, and movable arms are rotatably provided on both sides of the support via pins. One end of each movable arm is fixedly provided with a pressure wheel, and the two pressure wheels are respectively provided on both sides of the tension wheel.
[0009] Preferably, a positioning seat is provided above the support rod, and both ends of the positioning seat are rotatably provided with connecting arms via pins, and the bottom ends of the two connecting arms are respectively rotatably connected to one end of the two movable arms via pins.
[0010] Preferably, a threaded sleeve is fixedly provided in the middle of the positioning seat, and a positioning screw is provided inside the threaded sleeve through the thread. The bottom end of the positioning screw is provided with an arc-shaped seat through a bearing, and the arc-shaped seat is adapted to the support rod.
[0011] Preferably, a twisting motor is fixedly installed at the bottom of one outer wall of the gantry, and the output shaft of the twisting motor is connected to the inlet tube through a gear set. The two winding reels are connected to the inlet tube through a gear set. A winding motor is fixedly installed at the bottom of the other outer wall of the gantry, and the output shaft of the winding motor is connected to one end of the winding reel through a transmission belt.
[0012] Preferably, the top of the gantry is rotatably provided with a reciprocating lead screw, the middle of the reciprocating lead screw is slidably provided with a lead screw sleeve, the movable wheel is rotatably provided on the outside of the lead screw sleeve, and one end of the winding reel is connected to one end of the reciprocating lead screw through a gear set.
[0013] The technical effects and advantages of this utility model are as follows:
[0014] 1. This utility model, by setting up a gantry, slide rail, slide block, tension wheel, fixed wheel and movable wheel, allows the copper wire to be wound up by the winding reel after passing through the fixed wheel, tension wheel and movable wheel in sequence after being twisted. During this process, the slide block is driven by the tension spring to move the tension wheel, so that the tension wheel and the copper wire are subjected to force to ensure that the copper wire is in a taut state, thereby ensuring the tension balance of the copper wire during the winding process. In addition, the slide block can slide along the inclined slide rail to realize the manual adjustment of the tension of the copper wire, thereby ensuring the tension balance of the copper wire during the winding process.
[0015] 2. This utility model, by setting a tension wheel and a pressure wheel, has two pressure wheels, one on each side of the tension wheel. During the replacement of the winding reel, by adjusting the position of the two pressure wheels, the copper wire is pressed tightly against the outside of the tension wheel, which can limit the copper wire and prevent it from losing traction and rebounding or breaking apart during the replacement of the winding reel. Furthermore, the copper wire, after being limited, is easy for the user to pull to the outside of the replaced winding reel, thus facilitating the continuous processing of the copper wire by the device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 2 This is a rear view schematic diagram of the overall structure of this utility model.
[0018] Figure 3 This is a schematic diagram of the inlet pipe structure of this utility model.
[0019] Figure 4 This is a schematic diagram of the tension wheel structure of this utility model.
[0020] Figure 5 This is a rear view schematic diagram of the tension wheel structure of this utility model.
[0021] In the diagram: 1. Frame; 2. Gantry; 3. Inlet pipe; 4. Winding reel; 5. Fixed seat; 6. Guide wheel; 7. Fixed wheel; 8. Tension wheel; 9. Movable wheel; 10. Winding reel; 11. Slide rail; 12. Slide seat; 13. Limit seat; 14. Tension spring; 15. Locking bolt; 16. Support rod; 17. Support; 18. Movable arm; 19. Pressure wheel; 20. Positioning seat; 21. Connecting arm; 22. Threaded sleeve; 23. Positioning screw; 24. Arc seat; 25. Twisting motor; 26. Rewinding motor; 27. Reciprocating screw; 28. Screw sleeve. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] This utility model provides, for example Figure 1-5 The device for multi-strand stranding of copper wire shown includes a frame 1. A gantry 2 is fixedly mounted on the upper surface of the frame 1. An inlet pipe 3 is rotatably mounted on the middle of one side of the outer wall of the gantry 2 via a bearing. Two winding reels 4 are rotatably mounted on one side of the inner wall of the gantry 2, and the two winding reels 4 are respectively located on both sides of the inlet pipe 3. A fixed seat 5 is provided on one side of the two winding reels 4. A guide wheel 6 is rotatably mounted on the inner side of the fixed seat 5. A fixed wheel 7, a tension wheel 8, and a movable wheel 9 are horizontally arranged sequentially at the top of the outer wall of the gantry 2. The fixed wheel 7 is fixedly mounted on one end of the outer wall of the gantry 2. A winding reel 10 is rotatably mounted on the inner wall of the other side of the gantry 2. The winding reel 10 is a conventional structure in the prior art, which is used to wind up the stranded copper wire.
[0024] An inclined slide rail 11 is fixedly installed at the top of the inner side of the gantry 2. A slide seat 12 and a limiting seat 13 are slidably provided on the outer side of the slide rail 11. A support rod 16 is fixedly installed in the middle of the outer side of the slide seat 12. A tension wheel 8 is rotatably installed at one end of the support rod 16. A tension spring 14 is fixedly installed between the limiting seat 13 and the slide seat 12. A screw hole is provided through the middle of the outer side of the limiting seat 13, and a locking bolt 15 is installed in the screw hole through a bolt. The locking bolt 15 is used to lock the position of the limiting seat 13. It should be noted that the tension spring 14 is a tension spring, which can apply tension to the tension wheel 8 so that the copper wire is in a taut state, thereby achieving the effect of controlling the tension of the copper wire.
[0025] A support 17 is fixedly provided in the middle of the support rod 16. Movable arms 18 are provided on both sides of the support 17 via pins. One end of each movable arm 18 is fixedly provided with a wire pressing wheel 19. The two wire pressing wheels 19 are respectively located on both sides of the tension wheel 8. The two wire pressing wheels 19 can press the copper wire tightly to the outside of the tension wheel 8. Furthermore, the two wire pressing wheels 19 apply pressure to the tension wheel 8 from both sides, which can ensure that the tension wheel 8 cannot rotate after the copper wire is pressed.
[0026] A positioning seat 20 is provided above the support rod 16. Both ends of the positioning seat 20 are rotatably provided with connecting arms 21 via pins. The bottom ends of the two connecting arms 21 are rotatably connected to one end of the two movable arms 18 via pins. A threaded sleeve 22 is fixedly provided in the middle of the positioning seat 20. A positioning screw 23 is provided inside the threaded sleeve 22 via threads. An arc-shaped seat 24 is rotatably provided at the bottom end of the positioning screw 23 via a bearing. The arc-shaped seat 24 is adapted to the support rod 16. The setting of the arc-shaped seat 24 allows the bottom end of the positioning screw 23 to be supported by the support rod 16.
[0027] A twisting motor 25 is fixedly installed at the bottom of one side of the outer wall of the gantry 2. The output shaft of the twisting motor 25 is connected to the inlet pipe 3 through a gear set. The two winding discs 4 are connected to the inlet pipe 3 through a gear set. A winding motor 26 is fixedly installed at the bottom of the other side of the outer wall of the gantry 2. The output shaft of the winding motor 26 is connected to one end of the winding disc 10 through a transmission belt.
[0028] A reciprocating lead screw 27 is rotatably mounted on the top of the gantry 2. A lead screw sleeve 28 is slidably mounted in the middle of the reciprocating lead screw 27. A movable wheel 9 is rotatably mounted on the outside of the lead screw sleeve 28. One end of the winding reel 10 is connected to one end of the reciprocating lead screw 27 via a gear set. It should be noted that a sliding hole is provided on one side of the lead screw sleeve 28, and a sliding rod is provided in the sliding hole. The sliding rod is fixed to the top of the gantry 2. The sliding hole and the sliding rod can ensure the stability of the sliding of the lead screw sleeve 28.
[0029] Working principle of this utility model:
[0030] In use, multiple strands of copper wire to be twisted are pulled through the inlet tube 3, and then the multiple strands of copper wire are repeatedly wound around the outside of the two winding reels 10. Then, guided by the guide wheel 6, they reach the outside of the fixed wheel 7. During this process, the twisting motor 25 drives the inlet tube 3 to rotate through the gear set, and the inlet tube 3 drives the winding reel 4 to rotate through the gear set. The multiple strands of copper wire are twisted in the process of passing through the inlet tube 3 and the winding reel 4. The twisted copper wire is guided by the fixed wheel 7, the tension wheel 8 and the movable wheel 9 to reach the outside of the winding reel 10. The winding motor 26 drives the winding reel 10 to rotate to complete the winding of the twisted copper wire. During this process, the winding reel 10 drives the reciprocating screw 27 to rotate through the gear set. The reciprocating screw 27 drives the screw sleeve 28 to slide horizontally back and forth. The screw sleeve 28 drives the movable wheel 9 to slide horizontally back and forth, so that the copper wire is evenly wound around the outside of the winding reel 10.
[0031] During the winding process of the copper wire by the reel 10, the copper wire passes through the tension wheel 8. At this time, the limit seat 13 is fixed to the outside of the slide rail 11 by the locking bolt 15. The limit seat 13 applies tension to the slide 12 and the tension wheel 8 through the tension spring 14. The tension wheel 8 applies tension to the copper wire, so that the copper wire is kept taut to ensure that the copper wire is wound evenly on the outside of the reel 10. During this process, the limit seat 13 can be released by rotating the locking bolt 15. By adjusting the position of the limit seat 13 on the outside of the slide rail 11, the position of the limit seat 13 and the slide 12 can be adjusted. When the copper wire is too tight or too loose, the position of the limit seat 13 and the slide 12 can be manually adjusted to adjust the tension of the copper wire.
[0032] When the winding reel 10 needs to be replaced after winding, stop the stranding motor 25 and the winding motor 26, and then rotate the positioning screw 23. Under the action of the threaded sleeve 22, the positioning screw 23 drives the positioning seat 20 to move upward. The positioning seat 20 drives one end of the movable arm 18 to move upward through the connecting arm 21. The movable arm 18 drives the pressure roller 19 to move upward, so that the two pressure rollers 19 move in the direction of the tension roller 8. At this time, the pressure roller 19 presses the copper wire tightly on the outside of the tension roller 8, which can achieve the clamping and fixing of the copper wire. At this time, the copper wire can be cut and the winding reel 10 can be replaced. During this process, the copper wire will not spring back or break apart.
[0033] It should be noted that in this embodiment, the inlet pipe 3, winding disc 4, conductor wheel 6 and other structures all adopt existing structures in the prior art. They constitute the head part of the copper wire stranding machine in the prior art, which can realize the stranding of copper wire. Since it is not related to this technical solution, it will not be described in detail here.
[0034] It should be further explained that the winding reel 10 is installed using a screw, nut and other structures. The screw is connected to the output shaft of the winding motor 26 via a transmission belt. The installation and driving of the winding reel 10 via the screw, nut and transmission belt is a mature existing technology that is used in various winding fields, so it will not be described in detail.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A copper wire multi-stranding apparatus comprising a frame (1), characterized in that: A gantry (2) is fixedly provided on the upper surface of the frame (1). A wire inlet pipe (3) is rotatably provided in the middle of the outer wall of one side of the gantry (2) via a bearing. Two winding discs (4) are rotatably provided on the inner wall of one side of the gantry (2), and the two winding discs (4) are respectively provided on both sides of the wire inlet pipe (3). A fixed seat (5) is provided on one side of the two winding discs (4). A guide wheel (6) is rotatably provided on the inner side of the fixed seat (5). A fixed wheel (7), a tension wheel (8) and a movable wheel (9) are horizontally arranged at the top of the outer wall of the gantry (2). The fixed wheel (7) is fixedly provided at one end of the outer wall of the gantry (2). A winding disc (10) is rotatably provided on the inner wall of the other side of the gantry (2). The top of the inner side of the gantry (2) is fixed with an inclined slide rail (11). The slide rail (11) is slidably provided with a slide block (12) and a limiting seat (13). A support rod (16) is fixedly provided in the middle of the outer side of the slide block (12). The tension wheel (8) is rotatably provided at one end of the support rod (16). A tension spring (14) is fixed between the limiting seat (13) and the slide block (12). A screw hole is provided through the middle of the outer side of the limiting seat (13), and a locking bolt (15) is provided in the screw hole through a bolt.
2. A copper wire multi-stranding apparatus according to claim 1, characterized in that: The support rod (16) is fixedly provided with a support (17) in the middle. Both sides of the support (17) are provided with movable arms (18) that can be rotated through pins. One end of each of the two movable arms (18) is fixedly provided with a pressing wheel (19), and the two pressing wheels (19) are respectively located on both sides of the tension wheel (8).
3. A copper wire multi-stranding apparatus according to claim 2, characterized in that: The support rod (16) is provided with a positioning seat (20) above it. Both ends of the positioning seat (20) are provided with connecting arms (21) that can be rotatably connected by pins. The bottom ends of the two connecting arms (21) are respectively rotatably connected to one end of the two movable arms (18) by pins.
4. A copper wire multi-stranding apparatus according to claim 3, wherein: The positioning seat (20) is fixedly provided with a threaded sleeve (22) in the middle. The inside of the threaded sleeve (22) is provided with a positioning screw (23) through a thread. The bottom end of the positioning screw (23) is provided with an arc-shaped seat (24) through a bearing, and the arc-shaped seat (24) is adapted to the support rod (16).
5. A copper wire multi-stranding apparatus according to claim 1, characterized in that: A twisting motor (25) is fixedly installed at the bottom of one side of the outer wall of the gantry (2). The output shaft of the twisting motor (25) is connected to the inlet pipe (3) through a gear set. The two winding discs (4) are connected to the inlet pipe (3) through a gear set. A winding motor (26) is fixedly installed at the bottom of the other side of the outer wall of the gantry (2). The output shaft of the winding motor (26) is connected to one end of the winding disc (10) through a transmission belt.
6. A copper wire multi-stranding apparatus according to claim 5, wherein: The top of the gantry (2) is rotatably provided with a reciprocating lead screw (27), and the middle part of the reciprocating lead screw (27) is slidably provided with a lead screw sleeve (28). The movable wheel (9) is rotatably provided on the outside of the lead screw sleeve (28). One end of the winding reel (10) is connected to one end of the reciprocating lead screw (27) through a gear set.