Raw material automatic batching device for ultrathin silicon steel strip production

By using electronic scales and screw conveyors combined with a PLC control system in the production of ultra-thin silicon steel strip, the problems of large errors, time and labor costs associated with manual batching have been solved. This has enabled automated quantitative batching and improved the stability of the mixer, thereby increasing production efficiency and product quality.

CN224141997UActive Publication Date: 2026-04-21HUAYU ZHIZAO (SHANGHAI) NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUAYU ZHIZAO (SHANGHAI) NEW MATERIALS CO LTD
Filing Date
2025-05-22
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In the existing production process of ultra-thin silicon steel strip, the manual handling and proportioning of raw materials lead to large errors in material preparation, which is time-consuming, labor-intensive, and affects production efficiency.

Method used

The system employs an electronic scale and screw conveyor combined with a PLC control system to achieve quantitative conveying and real-time weighing feedback of raw materials, automating the batching process. The stability of the mixer is improved through the limiting structure of fixed and movable plates.

Benefits of technology

It enables rapid and precise batching of raw materials, reduces human error, improves production efficiency and product quality stability, and lowers production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silicon steel strip production, in particular to an automatic raw material batching device for ultrathin silicon steel strip production, which comprises a platform, the surface of the platform is fixedly connected with a mounting frame and an electronic scale, and the surface of the mounting frame is fixedly connected with a screw conveyer, a controller and a connecting rod. The surface of the spiral conveyor is fixedly connected with a storage bin. According to the utility model, the electronic scale and the screw conveyer are arranged on the surface of the device, and under the action that the controller adopts the PLC control system, the controller can control the screw conveyer to quantitatively convey raw materials into the mixing machine according to a preset formula; and the electronic scale can weigh and feed back the raw materials added into the mixing machine in real time, so that the raw material batching efficiency and accuracy of ultrathin silicon steel strip production are improved, batching errors caused by human factors are reduced, the stability of product components is ensured, the product quality is stabilized, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of silicon steel strip production technology, specifically to an automatic raw material batching device for the production of ultra-thin silicon steel strip. Background Technology

[0002] Ultra-thin silicon steel strip is an iron-based amorphous alloy material with excellent electromagnetic properties. It is mainly composed of silicon and iron. Due to its high magnetic permeability and low loss, this material is widely used in many fields such as power and electronics. The use of this material can improve equipment efficiency, reduce equipment size and weight, promote energy conservation and emission reduction, and drive the development of high-end industries.

[0003] When producing ultra-thin silicon steel strip, a batching device is required to mix the raw materials needed for production. However, the existing batching device requires manual handling of raw materials and addition of proportions. This process is prone to errors due to human factors, and is time-consuming and labor-intensive, affecting production efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic raw material batching device for the production of ultra-thin silicon steel strip, so as to solve the problem that the batching device mentioned in the background art requires manual handling of raw materials and proportioning during use, which easily leads to batching errors due to human factors in the production process, and the process is time-consuming and labor-intensive, affecting production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic raw material batching device for the production of ultra-thin silicon steel strip, comprising a platform, a mounting frame and an electronic scale fixedly connected to the surface of the platform, a screw conveyor, a controller and a connecting rod fixedly connected to the surface of the mounting frame, a storage bin fixedly connected to the surface of the screw conveyor, a mixer abuttingly connected to the surface of the electronic scale, a fixed plate fixedly connected to the surface of the connecting rod, a movable plate mounted on the surface of the mixer, a fixed block fixedly connected to the surface of the fixed plate, a movable rod fixedly connected to one end of the movable plate, a connecting bin fixedly connected to the other end of the movable plate, a rotating hole formed on the surface of the fixed block, a rotating block fixedly connected to the surface of the movable rod, a connecting plate fixedly connected to the outer surface of the mixer, a through hole formed on the surface of the connecting bin, an insert rod slidably connected to the surface of the through hole, a support spring sleeved on the surface of the insert rod, a partition plate and a pull plate fixedly connected to the surface of the insert rod, and an insertion hole formed on the surface of the connecting plate.

[0006] Preferably, there are two sets of connecting rods and movable plates. The two sets of connecting rods are installed on both sides of the fixed plate, and the two sets of movable plates are movably connected to both ends of the fixed plate. One end of the connecting rod is fixedly connected to the surface of the mounting frame, and the other end of the connecting rod is fixedly connected to the surface of the fixed plate.

[0007] Preferably, there are two sets of fixed blocks and rotating blocks, which are installed at both ends of the movable rod. The movable rod is movably connected to the surface of the fixed block, and the diameter of the rotating hole is the same as the diameter of the rotating block. The rotating block is rotatably connected to the surface of the rotating hole.

[0008] Preferably, the connecting plate is installed on the surface of the connecting compartment, and two sets of through holes are provided, with the two sets of through holes opened on both sides of the connecting compartment. The diameter of the through holes is the same as the diameter of the insertion rod.

[0009] Preferably, the insertion rod is connected to the surface of the connecting compartment through a through hole, one end of the insertion rod is mounted on the surface of the pull plate, and the other end of the insertion rod is inserted into the surface of the insertion hole.

[0010] Preferably, one end of the support spring is fixedly connected to the inner surface of the connecting chamber, and the other end of the support spring is fixedly connected to the surface of the partition, with the partition abutting against the inner surface of the connecting chamber.

[0011] Preferably, there are two sets of sockets, which are located on both sides of the connecting plate, and the diameter of the sockets is the same as the diameter of the through holes.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. By installing an electronic scale and a screw conveyor on the surface of the device and using a PLC control system, the controller can control the screw conveyor to quantitatively transport raw materials into the mixer according to the preset formula. The electronic scale can weigh the raw materials added to the mixer in real time and provide feedback, so as to achieve rapid and accurate batching of raw materials. This improves the efficiency and accuracy of raw material batching in the production of ultra-thin silicon steel strip, reduces batching errors caused by human factors, ensures stable product composition, helps stabilize product quality, and reduces production costs.

[0014] 2. By setting a fixed plate and a movable plate on the surface of the mixer, the mixer can be limited when placed on the electronic scale by the connection of the fixed plate and the two sets of movable plates. This prevents the mixer from shifting its position on the electronic scale surface due to vibration during startup, thereby improving the stability of the mixer when placed. At the same time, the support spring can realize the insertion effect of the plug rod and the plug hole, thereby realizing the limiting connection between the movable plate and the mixer. Furthermore, the plug-in limiting method can avoid the use of other tools and improve the operating efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional front view of the structure of this utility model;

[0016] Figure 2 This is a top-view perspective view of the structure of this utility model;

[0017] Figure 3 This is an exploded three-dimensional structural diagram of the movable plate of this utility model;

[0018] Figure 4 This utility model Figure 3 A three-dimensional structural diagram of the movable rod in the middle;

[0019] Figure 5 This utility model Figure 3 A partial three-dimensional sectional view of the central connecting compartment.

[0020] In the diagram: 1. Platform; 2. Mounting frame; 3. Screw conveyor; 4. Storage silo; 5. Electronic scale; 6. Mixer; 7. Controller; 8. Connecting rod; 9. Fixed plate; 10. Movable plate; 11. Fixed block; 12. Movable rod; 13. Rotary hole; 14. Rotary block; 15. Connecting plate; 16. Connecting bin; 17. Through hole; 18. Insert rod; 19. Support spring; 20. Partition plate; 21. Pull plate; 22. Insertion hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 One embodiment provided by this utility model:

[0023] An automatic raw material batching device for the production of ultra-thin silicon steel strip includes a platform 1. A mounting frame 2 and an electronic scale 5 are fixedly connected to the surface of the platform 1. A screw conveyor 3, a controller 7, and a connecting rod 8 are fixedly connected to the surface of the mounting frame 2. A storage bin 4 is fixedly connected to the surface of the screw conveyor 3. A mixer 6 is abutted against the surface of the electronic scale 5. A fixing plate 9 is fixedly connected to the surface of the connecting rod 8. A movable plate 10 is mounted on the surface of the mixer 6. A fixing block 11 is fixedly connected to the surface of the fixing plate 9. A movable rod 12 is fixedly connected to one end of the movable plate 10, and a connecting bin 16 is fixedly connected to the other end of the movable plate 10. A rotating hole 13 is formed on the surface of the fixing block 11, and a rotating block 14 is fixedly connected to the surface of the movable rod 12. The mixer... A connecting plate 15 is fixedly connected to the outer surface of the 6. A through hole 17 is opened on the surface of the connecting bin 16. An insert rod 18 is slidably connected to the surface of the through hole 17. A support spring 19 is sleeved on the surface of the insert rod 18. A partition plate 20 and a pull plate 21 are fixedly connected to the surface of the insert rod 18. An insertion hole 22 is opened on the surface of the connecting plate 15. The platform 1 is the location for the batching device. Different types of silicon steel raw materials are stored in different storage bins 4. The controller 7 adopts a PLC control system, which can control the screw conveyor 3 to transport the raw materials to the mixer 6. The electronic scale 5 can reflect the input of raw materials in real time by weighing the entire mixer 6, and feeds back to the control system according to the amount of input and adds the corresponding amount of raw materials to achieve automation.

[0024] Furthermore, two sets of connecting rods 8 and movable plates 10 are provided. The two sets of connecting rods 8 are installed on both sides of the fixed plate 9, and the two sets of movable plates 10 are movably connected to both ends of the fixed plate 9. One end of the connecting rod 8 is fixedly connected to the surface of the mounting frame 2, and the other end of the connecting rod 8 is fixedly connected to the surface of the fixed plate 9. The connection effect between the fixed plate 9 and the mounting frame 2 can be achieved through the connecting rod 8, thereby achieving support for the fixed plate 9 and the movable plates 10. When in use, the fixed plate 9 and the movable plates 10 are attached to the surface of the mixer 6.

[0025] Furthermore, two sets of fixed blocks 11 and rotating blocks 14 are provided. The two sets of fixed blocks 11 and rotating blocks 14 are installed at both ends of the movable rod 12. The movable rod 12 is movably connected to the surface of the fixed blocks 11. The diameter of the rotating hole 13 is the same as the diameter of the rotating block 14. The rotating block 14 is rotatably connected to the surface of the rotating hole 13. With the connection of the fixed blocks 11 and the movable rod 12, the movable connection effect between the fixed plate 9 and the movable plate 10 can be realized, so that when the mixer 6 is moved from the electronic scale 5, it can enter and exit through the two sets of movable plates 10. With the connection of the rotating hole 13 and the rotating block 14, the movable plate 10 and the movable rod 12 can rotate around the rotating block 14.

[0026] Furthermore, the connecting plate 15 is installed on the surface of the connecting chamber 16, and two sets of through holes 17 are provided. The two sets of through holes 17 are opened on both sides of the connecting chamber 16. The diameter of the through holes 17 is the same as the diameter of the insertion rod 18. With the connection of the connecting plate 15 and the connecting chamber 16, the connection limit between the mixer 6 and the two sets of movable plates 10 can be realized, thereby limiting the position of the mixer 6 in the horizontal direction of the electronic scale 5.

[0027] Furthermore, the insertion rod 18 is connected to the surface of the connecting chamber 16 through the through hole 17. One end of the insertion rod 18 is installed on the surface of the pull plate 21, and the other end of the insertion rod 18 is inserted into the surface of the insertion hole 22. By pulling the pull plate 21, the insertion rod 18 can be moved together. With the connection between the insertion rod 18 and the insertion hole 22, the connecting plate 15 can be positioned horizontally on the connecting chamber 16.

[0028] Furthermore, one end of the support spring 19 is fixedly connected to the inner surface of the connecting chamber 16, and the other end of the support spring 19 is fixedly connected to the surface of the partition 20. The partition 20 is abutted against the inner surface of the connecting chamber 16. The support spring 19 can apply a supporting force to the surface of the partition 20, and make the partition 20 and the insertion rod 18 always tend to move towards the connecting plate 15, thereby making the insertion of the insertion rod 18 and the insertion hole 22 more secure.

[0029] Furthermore, there are two sets of sockets 22, which are located on both sides of the connecting plate 15. The diameter of the sockets 22 is the same as that of the through holes 17. The diameters of the through holes 17, the plug rod 18, and the sockets 22 are the same. The plug rod 18 can be installed through the through holes 17 and the sockets 22.

[0030] Working principle: When batching raw materials for the production of ultra-thin silicon steel strip, the mixer 6 is first moved from the two sets of movable plates 10 to the surface of the electronic scale 5 and attached to the inner side of the fixed plate 9. Then, the movable plates 10 are moved towards the mixer 6 so that they rotate around the rotating block 14, causing the rotating block 14 to rotate in the rotating hole 13. At the same time, the pull plate 21 is pulled so that the insertion rod 18 slides in the through hole 17 and the partition plate 20 slides inside the connecting chamber 16. The support spring 19 is compressed. By adjusting the position of the mixer 6, the movable plates 10 are attached to the mixer. When the holes 17 and 22 on the mixer 6 are aligned, the pull plate 21 is released, and the insertion rod 18 is inserted into the insertion hole 22 under the support force applied by the support spring 19, so as to realize the horizontal limit of the mixer 6 on the electronic scale 5. Then, the controller 7 is operated to start the motor on the screw conveyor 3 through the PLC control system, and then the raw materials stored in the storage bin 4 are transported to the mixer 6 according to the formula under the rotation of the screw. The electronic scale 5 measures the total weight of the mixer 6 in real time and controls the input amount. Finally, the motor on the mixer 6 is started to stir and mix the raw materials.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A raw material automatic batching device for ultra-thin silicon steel strip production, comprising a platform (1), characterized in that: The platform (1) is fixedly connected to a mounting frame (2) and an electronic scale (5). The mounting frame (2) is fixedly connected to a screw conveyor (3), a controller (7), and a connecting rod (8). The screw conveyor (3) is fixedly connected to a storage bin (4). The electronic scale (5) is abutted to a mixer (6). The connecting rod (8) is fixedly connected to a fixed plate (9). The mixer (6) is mounted on a movable plate (10). The fixed plate (9) is fixedly connected to a fixed block (11). One end of the movable plate (10) is fixedly connected to a movable rod (12). The other end of the moving plate (10) is fixedly connected to a connecting chamber (16). The surface of the fixed block (11) is provided with a rotating hole (13). The surface of the moving rod (12) is fixedly connected to a rotating block (14). The outer surface of the mixer (6) is fixedly connected to a connecting plate (15). The surface of the connecting chamber (16) is provided with a through hole (17). The surface of the through hole (17) is slidably connected to an insert rod (18). The surface of the insert rod (18) is fitted with a support spring (19). The surface of the insert rod (18) is fixedly connected to a partition plate (20) and a pull plate (21). The surface of the connecting plate (15) is provided with an insertion hole (22).

2. The automatic raw material batching device for the production of an ultrathin silicon steel strip according to claim 1, characterized in that: Two sets of connecting rods (8) and movable plates (10) are provided. The two sets of connecting rods (8) are installed on both sides of the fixed plate (9). The two sets of movable plates (10) are movably connected to both ends of the fixed plate (9). One end of the connecting rod (8) is fixedly connected to the surface of the mounting bracket (2), and the other end of the connecting rod (8) is fixedly connected to the surface of the fixed plate (9).

3. The automatic material batching device for producing an ultrathin silicon steel strip according to claim 1, characterized in that: Two sets of fixed blocks (11) and rotating blocks (14) are provided. The two sets of fixed blocks (11) and rotating blocks (14) are installed at both ends of the movable rod (12). The movable rod (12) is movably connected to the surface of the fixed block (11). The diameter of the rotating hole (13) is the same as the diameter of the rotating block (14). The rotating block (14) is rotatably connected to the surface of the rotating hole (13).

4. The automatic material batching device for producing an ultrathin silicon steel strip according to claim 1, characterized in that: The connecting plate (15) is installed on the surface of the connecting chamber (16). There are two sets of through holes (17), which are opened on both sides of the connecting chamber (16). The diameter of the through hole (17) is the same as the diameter of the insertion rod (18).

5. The automatic material batching device for producing an ultrathin silicon steel strip according to claim 1, characterized in that: The insertion rod (18) is connected to the surface of the connecting compartment (16) through the through hole (17). One end of the insertion rod (18) is installed on the surface of the pull plate (21), and the other end of the insertion rod (18) is inserted into the surface of the insertion hole (22).

6. The automatic material batching device for producing an ultrathin silicon steel strip according to claim 1, characterized in that: One end of the support spring (19) is fixedly connected to the inner surface of the connecting chamber (16), and the other end of the support spring (19) is fixedly connected to the surface of the partition (20). The partition (20) is abutted against the inner surface of the connecting chamber (16).

7. The automatic material batching device for producing an ultrathin silicon steel strip according to claim 5, characterized in that: The socket (22) is provided in two sets, and the two sets of sockets (22) are opened on both sides of the connecting plate (15). The diameter of the socket (22) is the same as the diameter of the through hole (17).