Automatic weighing and removing device for tea gift boxes

Abstract

The utility model discloses an automatic tea gift box weighing and removing device which comprises a removing device frame, an automatic conveying roller column is installed on the removing device frame, the automatic conveying roller column conveys tea gift boxes, the end of the removing device frame is attached to a defective product collecting device, and the defective product collecting device is used for collecting defective products. A feeding weighing inlet is formed in the removing device frame, a removing assembly is arranged at the bottom end of the removing device frame, the upper end of the removing assembly penetrates through the automatic conveying roller column and extends to the upper end of the removing device frame, and a mounting assembly is arranged on the removing assembly; according to the device, the tea gift boxes are conveyed to the position of the removing assembly through the automatic conveying roller columns, the tea gift boxes are weighed and detected in the conveying process, the working efficiency can be remarkably improved through the automatic operation, manual intervention is reduced, and errors caused by manual operation are reduced.

Description

Technical Field

[0001] This utility model relates to the field of tea packaging technology, and in particular to an automatic weighing and rejection device for tea gift boxes. Background Technology

[0002] The automatic weighing and rejection device for tea gift boxes is mainly used in the production line to detect the weight of tea gift boxes in real time, reject products that do not meet the weight requirements, and ensure that the weight of the products leaving the factory meets the standards. The rejection device is equipped with a camera sensor to detect various defects on the surface of the tea bags, such as whether the tea bag seal is crooked, damaged, or missing. If it is a defective product, it will be rejected by the push plate on the rejection mechanism, and the good products will continue to flow.

[0003] The push plate on the existing automatic weighing and rejection device for tea gift boxes is in a state of high-speed reciprocating motion for a long time. Due to impact and friction, the contact end with the gift box causes metal fatigue wear, resulting in deformation, gaps or peeling of the surface hardened layer on the push plate head. The traditional bolt fixing method is cumbersome and time-consuming to disassemble and replace, which not only affects production efficiency but also increases maintenance costs. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, this utility model provides an automatic weighing and rejection device for tea gift boxes. This device uses automatic conveying rollers to transport tea gift boxes to the rejection component. During the conveying process, the tea gift boxes are weighed and inspected. This automated operation can significantly improve work efficiency, reduce manual intervention, and reduce errors caused by human operation.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an automatic weighing and rejection device for tea gift boxes, including a rejection device frame, an automatic transmission roller installed on the rejection device frame, the automatic transmission roller conveying the tea gift boxes, the end of the rejection device frame being attached to a defective product collection device, a feeding weighing inlet installed on the rejection device frame, a rejection component installed at the bottom of the rejection device frame, the upper end of the rejection component extending through the automatic transmission roller to the upper end of the rejection device frame, and an installation component provided on the rejection component.

[0006] As a preferred technical solution of this utility model, the rejection assembly includes a drive motor fixed on the outer wall of the bottom end of the rejection device frame, a telescopic rod slidably connected in the drive motor, two sets of auxiliary support plates connected to the end of the telescopic rod, a rejection push plate inserted into the auxiliary support plate, a slot opened in the rejection push plate, and a camera sensor connected to the auxiliary support plate and inserted into the slot at its front end.

[0007] As a preferred embodiment of this utility model, two sets of auxiliary support plates are symmetrically arranged, and the distance between the two sets of auxiliary support plates is equal to the width of one roller on the automatic transmission roller.

[0008] As a preferred technical solution of this utility model, the slot is opened in the middle position of the rejection pusher, the front end of the camera sensor is inserted into the slot, and the front end of the camera sensor is set as a camera.

[0009] As a preferred embodiment of this utility model, the auxiliary support plate is provided with mounting components on both sides, the rejection push plate is inserted into the auxiliary support plate, and the auxiliary support plate is fixed to the rejection push plate by the mounting components.

[0010] As a preferred embodiment of this utility model, the installation assembly includes a plug rod fixed on the outer wall of the removal push plate, a plug groove opened in the auxiliary support plate and plugged into the plug rod, a limiting groove opened in the plug rod, an auxiliary plate installed on the side wall of the auxiliary support plate, a sliding groove opened in the auxiliary plate, a slider slidably connected in the sliding groove, a limiting rod connected to the slider and plugged into the auxiliary plate, a reset spring wound around the outer wall of the limiting rod, and a pull ring fixed on the outer end wall of the limiting rod.

[0011] In a preferred embodiment of this invention, the diameter of the limiting rod is equal to the diameter of the limiting groove, and the length of the sliding groove is greater than the depth of the limiting groove.

[0012] In a preferred embodiment of this utility model, one end of the reset spring is connected to the outer wall of the slider, and the other end of the reset spring is connected to the inner wall of the auxiliary plate.

[0013] As a preferred embodiment of this utility model, the pull ring is configured as a circular ring, and the outer wall of the pull ring is provided with anti-slip texture.

[0014] Compared with the prior art, the beneficial effects that this utility model can achieve are:

[0015] The device uses automatic conveyor rollers to transport tea gift boxes to the rejection component. During the transport process, the tea gift boxes are weighed and inspected. This automated operation can significantly improve work efficiency, reduce manual intervention, and reduce errors caused by human operation.

[0016] The device is equipped with a camera sensor. When the tea gift box reaches the rejection assembly, the system automatically detects whether it is a defective product. If a defective product is detected, the drive motor starts, and the rejection pusher, driven by a telescopic rod and auxiliary support plate, pushes the defective product to the defective product collection device. This process is completed automatically, reducing the time and cost of manual selection.

[0017] The replacement of the push plate adopts a simple pull ring and limit rod mechanism. The staff can quickly disassemble and replace the push plate by simply pulling the ring. Due to the design of the reset spring and slide, the installation and disassembly of the push plate is very convenient, which greatly improves maintenance efficiency and reduces labor costs and downtime. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional schematic diagram of the removal component structure of this utility model;

[0020] Figure 3 This is a front view schematic diagram of the structure of this utility model;

[0021] Figure 4 This is a top sectional view of the installation component structure of this utility model;

[0022] Figure 5 For the present utility model Figure 4 A magnified schematic diagram of the structure at point A.

[0023] The components are labeled as follows: 1. Rejection device frame; 2. Automatic transfer roller; 3. Defective product collection device; 4. Feed weighing inlet; 5. Rejection assembly; 51. Drive motor; 52. Telescopic rod; 53. Auxiliary support plate; 54. Rejection push plate; 55. Slot; 56. Camera sensor; 6. Mounting assembly; 61. Connecting rod; 62. Connecting slot; 63. Limiting slot; 64. Auxiliary plate; 65. Slide groove; 66. Sliding block; 67. Limiting rod; 68. Return spring; 69. Pull ring. Detailed Implementation

[0024] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described herein without creative effort are all within the protection scope of this utility model. Unless otherwise specified, the experimental methods in the following embodiments are conventional methods, and the materials and reagents used in the following embodiments are commercially available unless otherwise specified. Example

[0025] like Figure 1-5As shown, the automatic weighing and rejection device for tea gift boxes includes a rejection device frame 1, an automatic transmission roller 2 installed on the rejection device frame 1, the automatic transmission roller 2 transports the tea gift boxes, the end of the rejection device frame 1 is attached to the defective product collection device 3, a feeding weighing inlet 4 is installed on the rejection device frame 1, a rejection component 5 is installed at the bottom of the rejection device frame 1, the upper end of the rejection component 5 extends through the automatic transmission roller 2 to the upper end of the rejection device frame 1, and an installation component 6 is provided on the rejection component 5.

[0026] The rejection assembly 5 includes a drive motor 51 fixed on the outer wall of the bottom end of the rejection device frame 1, a telescopic rod 52 slidably connected in the drive motor 51, two sets of auxiliary support plates 53 connected to the end of the telescopic rod 52, a rejection push plate 54 inserted into the auxiliary support plate 53, a slot 55 opened in the rejection push plate 54, and a camera sensor 56 connected to the auxiliary support plate 53 and inserted into the slot 55 at its front end.

[0027] When the tea gift box is conveyed to the rejection component 5 by the automatic conveying roller 2, the camera sensor 56 detects the tea gift box through the slot 55. If it is a defective product, the sensor starts the drive motor 51 to work. The drive motor 51 drives the telescopic rod 52 to move, which in turn drives the rejection push plate 54 to move through the auxiliary support plate 53. The rejection push plate 54 pushes the defective tea gift box to the defective product collection device 3 for collection.

[0028] It is worth noting that there are two sets of auxiliary support plates 53 symmetrically arranged. The distance between the two sets of auxiliary support plates 53 is equal to the width of one roller on the automatic transmission roller 2. The two sets of auxiliary support plates 53 are symmetrically distributed, which can balance the force on the rejection push plate 54, avoid the push plate tilting or jamming due to unilateral force application, and ensure the stability when pushing defective products.

[0029] The slot 55 is located in the middle of the rejection push plate 54. The front end of the camera sensor 56 is inserted into the slot 55. The front end of the camera sensor 56 is set as a camera, so that the camera of the camera sensor 56 is located on the center line of the push plate and faces the gift box on the transmission path, ensuring that the detection field of view is unobstructed and improving the detection accuracy.

[0030] The auxiliary support plate 53 is provided with mounting components 6 on both sides. The rejection push plate 54 is inserted into the auxiliary support plate 53. The auxiliary support plate 53 is fixed to the rejection push plate 54 through the mounting components 6. The rejection push plate 54 cooperates with the insertion slot 62 of the auxiliary support plate 53 through the insertion rod 61, so as to achieve quick disassembly and assembly without complicated tools and reduce maintenance time.

[0031] The mounting assembly 6 includes a plug rod 61 fixed to the outer wall of the rejection push plate 54, a plug groove 62 opened in the auxiliary support plate 53 and plugged into the plug rod 61, a limiting groove 63 opened in the plug rod 61, an auxiliary plate 64 installed on the side wall of the auxiliary support plate 53, a sliding groove 65 opened in the auxiliary plate 64, a slider 66 slidably connected in the sliding groove 65, a limiting rod 67 connected to the slider 66 and plugged into the auxiliary plate 64, a return spring 68 wound around the outer wall of the limiting rod 67, and a pull ring 69 fixed to the outer end wall of the limiting rod 67.

[0032] When the removal push plate 54 needs to be replaced due to wear, the worker only needs to pull the pull ring 69 outward, causing the pull ring 69 to move the limit rod 67 outward. The limit rod 67 slides outward in the slide groove 65 through the slider 66. During the sliding process, the return spring 68 is squeezed and deformed until the inner end of the limit rod 67 moves out of the limit groove 63, releasing the fixation on the plug rod 61. Until both pull rings 69 at both ends are pulled outward to the outermost end, the removal push plate 54 is pulled outward, causing the removal push plate 54 to move the plug rod 61 out of the plug groove 62 to complete the disassembly. Similarly, for installation, the pull ring 69 is pulled outward to the outermost end beforehand, and then the plug rod 61 is plugged into the plug groove 62. Finally, the pull ring 69 is loosened, and the restoring force generated by the elasticity of the return spring 68 pushes the limit rod 67 back to its original position and plugs it into the limit groove 63 to form a fixed position.

[0033] It is worth noting that the diameter of the limiting rod 67 is equal to the diameter of the limiting groove 63, and the length of the slide groove 65 is greater than the depth of the limiting groove 63. The diameter of the limiting rod 67 matches the limiting groove 63 to ensure that there is no looseness after insertion and to prevent the push plate from falling off due to vibration during high-speed movement.

[0034] One end of the reset spring 68 is connected to the outer wall of the slider 66, and the other end of the reset spring 68 is connected to the inner wall of the auxiliary plate 64. The reset spring 68 automatically resets the limit rod 67. During installation, it is only necessary to align and insert the rod, and then release the rod to complete the fixation, reducing the difficulty of manual alignment and positioning error.

[0035] The pull ring 69 is designed in the shape of a ring, and the outer wall of the pull ring 69 is provided with anti-slip texture to increase the friction of pulling the limit rod and avoid operation errors caused by slippage.

[0036] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the utility model as defined by the appended claims and their equivalents.

Claims

1. A tea leaf gift box automatic weighing and removing device, comprising a removing device frame (1), characterized in that: An automatic transmission roller (2) is installed on the frame (1) of the rejection device. The automatic transmission roller (2) transports the tea gift box. The end of the frame (1) of the rejection device is attached to the defective product collection device (3). A feeding weighing inlet (4) is installed on the frame (1). A rejection component (5) is installed at the bottom of the frame (1). The upper end of the rejection component (5) extends through the automatic transmission roller (2) to the upper end of the frame (1). An installation component (6) is provided on the rejection component (5).

2. The automatic weighing and removing device for tea gift box according to claim 1, characterized in that: The rejection assembly (5) includes a drive motor (51) fixed on the outer wall of the bottom end of the rejection device frame (1), a telescopic rod (52) slidably connected in the drive motor (51), two sets of auxiliary support plates (53) connected to the end of the telescopic rod (52), a rejection push plate (54) inserted into the auxiliary support plate (53), a slot (55) opened in the rejection push plate (54), and a camera sensor (56) connected to the auxiliary support plate (53) and inserted into the slot (55) at its front end.

3. The automatic weighing and removing device for tea gift box according to claim 2, characterized in that: The auxiliary support plates (53) are symmetrically arranged in two sets, and the distance between the two sets of auxiliary support plates (53) is equal to the width of one roller on the automatic transmission roller (2).

4. The automatic weighing and removing device for tea gift box according to claim 2, characterized in that: The slot (55) is located in the middle of the rejection push plate (54), and the front end of the camera sensor (56) is inserted into the slot (55). The front end of the camera sensor (56) is configured as a camera.

5. The automatic weighing and removing device for tea gift box according to claim 2, characterized in that: The auxiliary support plate (53) has mounting components (6) on both sides. The rejection push plate (54) is inserted into the auxiliary support plate (53). The auxiliary support plate (53) is fixed to the rejection push plate (54) by the mounting components (6).

6. The automatic weighing and removing device for tea gift box according to claim 5, characterized in that: The installation assembly (6) includes a plug rod (61) fixed on the outer wall of the removal push plate (54), a plug groove (62) opened in the auxiliary support plate (53) and plugged into the plug rod (61), a limiting groove (63) opened in the plug rod (61), an auxiliary plate (64) installed on the side wall of the auxiliary support plate (53), a sliding groove (65) opened in the auxiliary plate (64), a slider (66) slidably connected in the sliding groove (65), a limiting rod (67) connected to the slider (66) and plugged into the auxiliary plate (64), a reset spring (68) wound on the outer wall of the limiting rod (67), and a pull ring (69) fixed on the outer end wall of the limiting rod (67).

7. The tea leaf gift box automatic weighing and removing device according to claim 6, characterized in that: The diameter of the limiting rod (67) is set to be equal to the diameter of the limiting groove (63), and the length of the sliding groove (65) is set to be greater than the depth of the limiting groove (63).

8. The tea leaf gift box automatic weighing and removing device according to claim 6, characterized in that: One end of the reset spring (68) is connected to the outer wall of the slider (66), and the other end of the reset spring (68) is connected to the inner wall of the auxiliary plate (64).

9. The automatic weighing and rejection device for tea gift boxes according to claim 6, characterized in that: The pull ring (69) is circular, and the outer wall of the pull ring (69) is provided with anti-slip texture.

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