Special-shaped copper bar processing device

Abstract

The utility model relates to the technical field of copper bar processing, in particular to a special-shaped copper bar processing device, which comprises a support bottom plate, a base plate and a base plate, the oil removal mechanism is arranged on the supporting bottom plate and is used for carrying out an oil removal procedure on the copper plate; the workpiece feeding mechanism is arranged on the supporting bottom plate and used for grabbing the copper plate and conveying the copper plate to the oil removing mechanism; wherein the oil removal mechanism comprises an oil removal bracket, an oil removal mechanism and an oil removal mechanism; the scraping plate bracket is arranged on the oil removing bracket in an up-down sliding manner; the air cylinder is fixedly mounted on the oil removal bracket and is used for driving the scraper bracket to slide up and down; the scraper plate clamp is fixedly mounted on the scraper plate bracket, and a scraper plate is clamped on the scraper plate clamp; the brush roller is horizontally and rotatably arranged on the oil removal bracket and is used for brushing a hydrocarbon solvent on the surface of the copper plate; the spraying pipe is fixedly mounted on the oil removal bracket, is communicated with an external solvent box and is used for spraying a hydrocarbon solvent to the brush roller; and the conveying assembly is arranged on the supporting bottom plate.

Description

Technical Field

[0001] This utility model relates to the technical field of copper busbar processing, and in particular to a device for processing irregularly shaped copper busbars. Background Technology

[0002] In the field of electrical equipment manufacturing, shaped copper busbars are important conductive components, and their processing quality directly affects the electrical performance and reliability of the equipment. During the processing of shaped copper busbars, oil stains on the surface of the copper busbars can adversely affect subsequent processing techniques, such as welding and electroplating, leading to problems such as reduced connection strength and poor plating adhesion. Therefore, an efficient and thorough degreasing process is one of the key steps to ensure the processing quality of shaped copper busbars.

[0003] Currently, existing degreasing devices for irregularly shaped copper busbars have many shortcomings. Some devices use manual degreasing, which is not only labor-intensive and inefficient, but also makes it difficult to guarantee the degreasing effect, easily resulting in uneven degreasing. Some automated degreasing equipment has a complex structure and high cost, and its conveying and processing of copper busbars during the degreasing process is not precise enough, making it unable to meet the degreasing needs of irregularly shaped copper busbars of different specifications. Therefore, there is an urgent need for a non-standard copper busbar processing device that is structurally reasonable, easy to operate, highly adaptable, and environmentally friendly and efficient. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a special-shaped copper busbar processing device that can improve production efficiency and ensure degreasing quality.

[0005] This utility model discloses a special-shaped copper busbar processing device, comprising:

[0006] The base plate is supported and set on the ground.

[0007] The degreasing mechanism, installed on the support base plate, is used to perform the degreasing process on the copper plate;

[0008] The loading mechanism, mounted on the support base plate, is used to grab copper plates and convey them to the degreasing mechanism;

[0009] The oil removal mechanism includes:

[0010] The oil removal bracket is fixedly installed on the support base plate;

[0011] The scraper bracket is slidably mounted on the oil removal bracket.

[0012] The cylinder is fixedly mounted on the oil removal bracket and is used to drive the scraper bracket to slide up and down.

[0013] A scraper clamp is fixedly installed on a scraper bracket, and a scraper is clamped on the scraper clamp;

[0014] The brush roller, which is horizontally rotated and mounted on the degreasing bracket, is used to apply hydrocarbon solvents to the surface of the copper plate.

[0015] The spray pipe is fixedly installed on the degreasing bracket and connected to an external solvent tank. It is used to spray hydrocarbon solvent onto the brush roller.

[0016] The conveying assembly, mounted on the supporting base plate, is used to transport copper plates through brush rollers and scrapers for degreasing.

[0017] The support plate is slidably mounted on the conveying assembly to support the copper plate.

[0018] As a preferred embodiment of this utility model, the support plate has an air channel inside, and multiple adsorption holes are provided at the top of the support plate. The adsorption holes are connected to the air channel, and an air vent is provided at the bottom of the support plate. The air vent is connected to the air channel of the support plate and to an external negative pressure pump.

[0019] As a preferred embodiment of this utility model, the degreasing bracket has two vertically arranged guide rails, and the scraper bracket slides with the two guide rails.

[0020] As a preferred embodiment of this utility model, the conveying component includes:

[0021] The conveyor bracket is fixedly installed on the support base plate;

[0022] A long screw is rotatably mounted on the conveyor support.

[0023] The screw sleeve slider is slidably mounted on the conveyor bracket, and the screw sleeve slider is threadedly fitted onto the long screw.

[0024] The conveyor motor is fixedly mounted on the conveyor bracket and is used to drive the long screw to rotate.

[0025] As a preferred embodiment of this utility model, two diagonal braces are symmetrically arranged on the oil removal bracket, and the bottom ends of the two diagonal braces are fixedly connected to the support base plate.

[0026] As a preferred embodiment of this utility model, a limit plate is provided at the end of the conveying bracket.

[0027] As a preferred embodiment of this utility model, the loading mechanism includes:

[0028] The upper bracket is fixedly installed on the support base plate;

[0029] The guide slide is fixedly installed on the upper bracket;

[0030] The guide plate is mounted on the guide plate seat;

[0031] The lifting cylinder is fixedly connected to the guide plate.

[0032] The material gripper is mounted on the upper support and its lifting is controlled by a lifting cylinder.

[0033] Four suction tubes are arranged in a four-corner pattern on the material gripping plate. Each suction tube has a suction cup connected to its bottom end and is connected to an external negative pressure pump.

[0034] As a preferred embodiment of this utility model, a drive screw is rotatably provided on the guide slide, and a linkage threaded block is threadedly fitted on the drive screw, and the linkage threaded block is fixedly connected to the guide slide.

[0035] Compared with existing technologies, the advantages of this utility model are as follows: Compared with manual degreasing, this device, through its automated design, eliminates the need for direct manual intervention in the degreasing operation, greatly reducing the labor intensity of workers and improving the working environment; the automated device enables continuous and efficient degreasing operations, with the loading mechanism quickly grabbing and conveying copper plates, and the degreasing mechanism completing the degreasing process on the copper plates in a short time, significantly improving production efficiency and meeting the needs of large-scale production; manual degreasing is prone to uneven degreasing, while this device, through precise mechanical structure and automated control, ensures that all parts of the copper plate surface receive uniform and thorough degreasing treatment, effectively avoiding subsequent processing quality problems caused by uneven degreasing; the scraper bracket is slidably mounted on the degreasing bracket and is driven by a cylinder, allowing it to slide up and down according to... The thickness and shape of the scraper can be flexibly adjusted to accommodate different specifications of irregularly shaped copper busbars, ensuring a tight fit between the scraper and the copper plate surface, thus adapting to the degreasing needs of various sizes and shapes of copper busbars. Simultaneously, the design of the conveying components and support plates allows for stable conveying and support of copper plates of various shapes, further improving the adaptability of the device. Hydrocarbon solvents are used as the degreasing medium, which has advantages such as low volatility, low toxicity, and recyclability. Compared to traditional organic solvents, it causes less environmental pollution, meeting the requirements of modern industrial green development. Furthermore, the spray pipe evenly sprays the hydrocarbon solvent onto the brush roller, which then applies the solvent to the copper plate surface for scrubbing. Combined with the scraper removal of oil stains, this combined degreasing method efficiently removes oil stains from the copper plate surface, improving degreasing efficiency and reducing solvent consumption. Attached Figure Description

[0036] Figure 1 This is a schematic diagram of the structure of this utility model;

[0037] Figure 2 This is an enlarged structural schematic diagram of the oil removal mechanism;

[0038] Figure 3 This is a cross-sectional structural diagram of the oil removal mechanism;

[0039] Figure 4 This is an enlarged structural diagram of the support plate;

[0040] Figure 5 This is an enlarged structural diagram of the upper part mechanism;

[0041] The following are labels in the attached diagram: 1. Support base plate; 2. Degreasing mechanism; 21. Degreasing bracket; 22. Scraper bracket; 23. Cylinder; 24. Scraper clamp; 25. Scraper; 26. Brush roller; 27. Spray pipe; 28. Support plate; 29. ​​Guide rail; 2a. Conveying bracket; 2b. Long screw; 2c. Screw sleeve slider; 2d. Conveying motor; 2e. Diagonal brace; 2f. Vent connector; 3. Loading mechanism; 31. Loading bracket; 32. Guide slide seat; 33. Guide slide plate; 34. Lifting cylinder; 35. Gripping plate; 36. Suction pipe; 37. Suction cup; 38. Drive screw; 39. Linkage threaded block. Detailed Implementation

[0042] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0043] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0044] Reference Figures 1-5 This embodiment provides an apparatus for processing irregularly shaped copper busbars, including:

[0045] Support base plate 1, the support is set on the ground;

[0046] The degreasing mechanism 2 is installed on the support base plate 1 and is used to perform the degreasing process on the copper plate.

[0047] The loading mechanism 3 is set on the support base plate 1 and is used to grab the copper plate and transport it to the degreasing mechanism 2;

[0048] The oil removal mechanism 2 includes:

[0049] The oil removal bracket 21 is fixedly installed on the support base plate 1;

[0050] The scraper bracket 22 is slidably mounted on the oil removal bracket 21.

[0051] Cylinder 23 is fixedly mounted on oil removal bracket 21 and is used to drive scraper bracket 22 to slide up and down.

[0052] The scraper clamp 24 is fixedly installed on the scraper bracket 22, and a scraper 25 is clamped on the scraper clamp 24;

[0053] The brush roller 26 is horizontally rotated on the degreasing bracket 21 and is used to apply hydrocarbon solvent to the surface of the copper plate.

[0054] Spray pipe 27 is fixedly installed on oil removal bracket 21 and connected to an external solvent tank for spraying hydrocarbon solvent onto brush roller 26.

[0055] The conveying assembly, set on the supporting base plate 1, is used to transport the copper plate through the brush roller 26 and scraper 25 for degreasing.

[0056] Support plate 28 is slidably mounted on the conveying assembly to support the copper plate;

[0057] In this embodiment, the loading mechanism 3 is activated, precisely gripping the copper plate to be degreased using its gripping components and accurately conveying it to the designated position of the degreasing mechanism 2, completing the initial loading operation of the copper plate and preparing it for the subsequent degreasing process. The spray pipe 27 is connected to an external solvent tank. After the copper plate enters the degreasing area, the spray pipe 27 starts working, uniformly spraying hydrocarbon solvent onto the brush roller 26, so that the surface of the brush roller 26 is fully wetted with hydrocarbon solvent. The hydrocarbon solvent has a good ability to dissolve oil stains and can effectively soften and dissolve the oil stains on the surface of the copper plate. The brush roller 26, which is horizontally rotated on the degreasing bracket 21, starts to rotate at high speed, making full contact with the surface of the copper plate. The rotating brush roller 26 uses its surface bristles to scrub the surface of the copper plate, removing the hydrocarbon solvent sprayed on the brush roller 26. Hydrogen solvent is evenly applied to the surface of the copper plate, and the friction of the brush bristles is used to initially separate the oil from the surface of the copper plate, thus achieving a preliminary cleaning effect. Cylinder 23 is fixedly installed on the degreasing bracket 21, and its piston rod is connected to the scraper bracket 22. At the same time or after the brush roller 26 is brushing, cylinder 23 is activated, driving the scraper bracket 22 to slide up and down along the degreasing bracket 21, thereby driving the scraper clamp 24 and scraper 25 fixedly installed on the scraper bracket 22 to move up and down. The scraper 25 is in close contact with the surface of the copper plate. As the scraper 25 moves, the oil and hydrocarbon solvent mixture remaining on the surface of the copper plate after brushing by the brush roller 26 is thoroughly scraped off, further ensuring the cleanliness of the copper plate surface. The conveying assembly is set on the supporting base plate 1, and the support plate 28 is slidably set on the conveying assembly. The copper plate is placed on the support plate 28, and the conveying assembly moves the support plate 28 along a specific direction, allowing the copper plate to pass sequentially through the working areas of the brush roller 26 and scraper 25, ensuring that the entire surface of the copper plate is thoroughly degreased. During the conveying process, the support plate 28 stably supports the copper plate, preventing it from shifting or shaking during degreasing, thus ensuring the stability and reliability of the degreasing process. Compared to manual degreasing, this device, through its automated design, eliminates the need for direct manual intervention in the degreasing operation, significantly reducing the labor intensity of workers and improving the working environment. The automated device enables continuous and efficient degreasing operations; the loading mechanism 3 quickly grabs and conveys the copper plate, and the degreasing mechanism 2 completes the degreasing process of the copper plate in a short time, significantly improving efficiency. This device improves production efficiency and meets the needs of large-scale production. Manual degreasing is prone to uneven degreasing, while this device, through precise mechanical structure and automated control, ensures that all parts of the copper plate surface receive uniform and thorough degreasing, effectively avoiding subsequent processing quality problems caused by uneven degreasing. The scraper bracket 22 is slidably mounted on the degreasing bracket 21 and driven by the cylinder 23. The position of the scraper 25 can be flexibly adjusted according to the thickness and shape of different specifications of irregularly shaped copper busbars, ensuring that the scraper 25 always maintains a tight fit with the copper plate surface, thus adapting to the degreasing needs of different specifications of irregularly shaped copper busbars. Simultaneously, the design of the conveying components and support plate 28 can stably convey and support copper plates of various shapes, further improving the adaptability of the device.Hydrocarbon solvents are used as the degreasing medium. Hydrocarbon solvents have advantages such as low volatility, low toxicity, and recyclability. Compared with traditional organic solvents, they cause less environmental pollution and meet the requirements of modern industrial green development. Furthermore, the spray pipe 27 evenly sprays the hydrocarbon solvent onto the brush roller 26, which then applies the solvent to the copper plate surface for scrubbing. Combined with the scraper 25, the oil stains are removed. This combined degreasing method can efficiently remove oil stains from the copper plate surface, improving degreasing efficiency and reducing solvent consumption.

[0058] As a preferred embodiment of the above technical solution, such as Figure 4 As shown, the support plate 28 has an air passage inside, and multiple adsorption holes are provided at the top of the support plate 28. The adsorption holes are connected to the air passage. The bottom of the support plate 28 is connected to an air vent 2f, which is connected to the air passage of the support plate 28 and to an external negative pressure pump.

[0059] In this embodiment, after the copper plate is placed onto the support plate 28 by the loading mechanism 3, the external negative pressure pump connected to the vent connector 2f is started. The negative pressure pump starts working and draws air from the air passage of the support plate 28 through the vent connector 2f. As the negative pressure pump continues to draw air, the air in the air passage of the support plate 28 is continuously drawn out, forming a negative pressure environment in the air passage. Since the multiple adsorption holes at the top of the support plate 28 are connected to the air passage, negative pressure is also generated at the adsorption holes under the action of the negative pressure in the air passage. The copper plate is placed at the top of the support plate 28, and its lower surface is in contact with the adsorption holes. The negative pressure generated by the adsorption holes will tightly adsorb the copper plate onto the support plate 28, so that the copper plate maintains a stable position during the oil removal process driven by the conveying component through the brush roller 26 and scraper 25, and will not shift, shake, or fall off. During the oil removal process, the brush roller 26 brushes the surface of the copper plate, and the scraper 25 scrapes off the oil stains on the surface of the copper plate. These actions will... The negative pressure adsorption plate 28 applies a certain force to the copper plate, effectively preventing the copper plate from shifting under these external forces. This ensures that the brush roller 26 and scraper 25 can accurately act on various positions on the surface of the copper plate, improving the uniformity and precision of degreasing and avoiding the problem of incomplete degreasing in certain areas due to copper plate shifting. The negative pressure adsorption makes the copper plate fit tightly against the support plate 28, preventing warping or deformation of the copper plate during transportation and ensuring the flatness of the copper plate throughout the degreasing process, further improving the degreasing effect and processing quality. Irregularly shaped copper busbars often have complex shapes and surface structures. The multiple adsorption holes at the top of the support plate 28 can be distributed in different positions. Through reasonable layout, it can adapt to the adsorption and fixation of copper plates with various complex shapes, ensuring that the copper plate will not move due to its complex shape during the degreasing process, and improving the adaptability and versatility of the equipment to irregularly shaped copper busbars of different specifications.

[0060] Specifically, such as Figure 2As shown, two guide rails 29 are vertically arranged on the degreasing bracket 21, and the scraper bracket 22 slides with the two guide rails 29;

[0061] In this embodiment, the two guide rails 29 provide precise guidance for the movement of the scraper support 22, ensuring that the scraper 25 can accurately move to the required position and maintain a suitable contact state with the copper busbar surface. This allows the scraper 25 to act evenly and thoroughly on the copper busbar surface when scraping off oil, avoiding problems such as incomplete local degreasing or excessive scratching of the copper busbar surface caused by scraper position deviation, greatly improving the accuracy and quality of degreasing. During the degreasing process of the scraper 25 contacting the copper busbar surface, the guide rails 29 ensure the stability of the movement of the scraper support 22, keeping the contact pressure between the scraper 25 and the copper busbar relatively stable. Stable contact pressure helps to improve the effect of scraping off oil, ensuring that the oil can be effectively removed, while not causing damage to the copper busbar surface due to pressure fluctuations. The guide rails 29 provide good support and guidance for the sliding of the scraper support 22, effectively reducing the vibration and shaking of the scraper support 22 during movement. This not only ensures the smoothness of the movement of the scraper 25, but also reduces the impact of vibration and shaking on other components of the device, improving the stability and reliability of the entire degreasing mechanism.

[0062] More specifically, such as Figure 3 As shown, the conveying assembly includes:

[0063] The conveying bracket 2a is fixedly installed on the supporting base plate 1;

[0064] Long screw 2b is rotatably mounted on conveyor bracket 2a;

[0065] The screw sleeve slider 2c is slidably mounted on the conveying bracket 2a, and the screw sleeve slider 2c is threadedly mounted on the long screw 2b.

[0066] Conveyor motor 2d is fixedly mounted on conveyor bracket 2a and is used to drive the long screw 2b to rotate.

[0067] In this embodiment, after the loading mechanism 3 completes the loading of the copper plate, the conveying motor 2d starts; the conveying motor 2d drives the long screw 2b to start rotating on the conveying bracket 2a through a coupling or other transmission components; since the threaded sleeve slider 2c is threaded onto the long screw 2b and slidably mounted on the conveying bracket 2a, the rotation of the long screw 2b will cause the threaded sleeve slider 2c to produce linear motion along the axis of the long screw 2b; depending on the rotation direction of the conveying motor 2d, the threaded sleeve slider 2c can move forward or backward along the long screw 2b; as the threaded sleeve slider 2c moves, the support plate 28 fixed on the threaded sleeve slider 2c also moves accordingly, and the copper plate supported on the support plate 28 is smoothly transported through the brush roller 26 and scraper 25 in the degreasing mechanism 2; when passing through the brush roller 26, the brush roller 26 removes the hydrocarbons sprayed by the spray pipe 27. Solvent is applied to the surface of the copper plate to dissolve and soften the oil. Then, as the copper plate passes through scraper 25, the scraper removes the mixture of oil and solvent, completing the degreasing process. The spiral transmission mechanism, composed of the long screw 2b and the screw sleeve slider 2c, has high transmission precision, accurately controlling the movement distance and position of the screw sleeve slider 2c. This allows the support plate 28 to precisely transport the copper plate to the designated position in the degreasing mechanism 2, ensuring that the copper plate receives uniform and effective degreasing treatment as it passes through the brush roller 26 and scraper 25, improving the quality and stability of the degreasing process. The conveyor motor 2d can be precisely controlled by the electrical control system, enabling automated operation of the conveying components. Operators can automatically complete the entire processing of copper plate loading, conveying, degreasing, and unloading according to a preset program, improving production efficiency and automation levels.

[0068] Furthermore, such as Figure 2 As shown, two diagonal braces 2e are symmetrically arranged on the oil removal bracket 21, and the bottom ends of the two diagonal braces 2e are fixedly connected to the support base plate 1.

[0069] In this embodiment, during the degreasing process, the degreasing bracket 21 needs to withstand various forces, including the frictional force of the rotating brush roller 26, the pressure of the scraper 25 scraping oil, the weight of the copper plate, and the dynamic force generated by the cylinder 23. The two symmetrically arranged diagonal braces 2e form a triangular support structure with the supporting base plate 1, which can evenly distribute these forces on the degreasing bracket 21 onto the supporting base plate 1, effectively preventing the degreasing bracket 21 from deforming or shaking due to uneven force distribution, thus improving the structural stability of the entire degreasing mechanism 2. During the degreasing process, the rotation of the brush roller 26 and the reciprocating motion of the cylinder 23 will generate vibrations; the presence of the diagonal braces 2e increases the stability of the degreasing bracket 21 and the supporting base plate. The connection stiffness between the components 1 and 21 can resist these vibrations, reduce the impact of vibration on the degreasing accuracy, and ensure that the scraper 25 can accurately scrape off the oil stains on the copper plate surface and the brush roller 26 can uniformly apply hydrocarbon solvent, thereby improving the degreasing quality. As the stability of the degreasing bracket 21 is enhanced, the positional accuracy of components such as the brush roller 26, scraper bracket 22, and cylinder 23 fixed on it can also be effectively guaranteed. During the degreasing process, key parameters such as the distance between the brush roller 26 and the copper plate surface and the contact pressure between the scraper 25 and the copper plate surface can remain stable, thereby ensuring that the hydrocarbon solvent can be uniformly applied to the copper plate surface and the oil stains can be thoroughly scraped off, improving the accuracy and consistency of the degreasing process.

[0070] Furthermore, such as Figure 3 As shown, a limit plate is provided at the end of the conveyor bracket 2a;

[0071] In this embodiment, during the conveying process, without a limit plate, the support plate 28 may move excessively under the continuous drive of the conveying motor 2d, causing it to collide with the degreasing mechanism 2 or other components, resulting in equipment damage. The setting of the limit plate can effectively prevent the support plate 28 from being over-conveyed, avoid equipment failure and safety accidents caused by collisions, extend the service life of the equipment, and reduce maintenance costs.

[0072] Furthermore, such as Figure 5 As shown, the upper part mechanism 3 includes:

[0073] The upper bracket 31 is fixedly installed on the support base plate 1;

[0074] Guide slide 32 is fixedly installed on upper bracket 31;

[0075] The guide plate 33 is mounted on the guide plate seat 32.

[0076] The lifting cylinder 34 is fixedly connected to the guide plate 33;

[0077] The material gripping plate 35 is lifted and installed on the upper part bracket 31, and its lifting is controlled by the lifting cylinder 34.

[0078] Four suction tubes 36 are arranged in a four-corner pattern on the material gripping plate 35. Each suction tube 36 has a suction cup 37 connected to its bottom end and is connected to an external negative pressure pump.

[0079] In this embodiment, when it is necessary to grasp an irregularly shaped copper busbar, the lifting cylinder 34 starts working, and its piston rod extends downward, pushing the guide plate 33, which is fixedly connected to the lifting cylinder 34, to slide downward along the guide plate 32. Since the gripping plate 35 is lifted and lowered on the upper support 31 and associated with the lifting cylinder 34, it begins to descend under the drive of the guide plate 33, and the four suction cups 37 also move downward, gradually approaching the irregularly shaped copper busbar to be grasped. When the suction cups 37 contact the surface of the irregularly shaped copper busbar, the external negative pressure pump starts, and a negative pressure is formed inside the suction cups 37 through the channel connected to the suction pipe 36. Since the suction cups 37 are in close contact with the surface of the copper busbar, under the action of the negative pressure, the copper busbar is firmly adsorbed onto the four suction cups 37, thereby completing the grasping of the irregularly shaped copper busbar. The copper busbar is gripped; after successful gripping, the piston rod of the lifting cylinder 34 retracts, driving the guide plate 33 to slide upward along the guide slide seat 32, thereby causing the gripping plate 35 and the adsorbed shaped copper busbar to rise together, leaving the initial position of storing the copper busbar; under the action of external drive, the loading mechanism 3 moves as a whole, conveying the gripping plate 35 adsorbing the shaped copper busbar to above the support plate 28 of the degreasing mechanism 2; after reaching the designated position, the lifting cylinder 34 acts again, the piston rod extends downward, causing the gripping plate 35 to descend, placing the shaped copper busbar on the support plate 28; subsequently, the external negative pressure pump stops working, the negative pressure in the suction cup 37 disappears, the shaped copper busbar detaches from the suction cup 37, completing the loading action, and preparing for the subsequent degreasing process; four suction cups The tubes 36 are arranged in a quadrangular pattern on the gripping plate 35, with each tube 36 connected to a suction cup 37 at its bottom. This multi-point adsorption method can apply adsorption force to the irregularly shaped copper busbar from multiple positions, greatly increasing the stability and reliability of adsorption. Compared with single-point or a few adsorption points, it can effectively prevent the copper busbar from shaking, shifting, or even falling off during gripping and conveying, ensuring that the copper busbar can be accurately and stably conveyed to the degreasing mechanism 2. The external negative pressure pump creates negative pressure inside the suction cup 37 to adsorb the copper busbar, generating a large adsorption force, the magnitude of which can be controlled by adjusting the power of the negative pressure pump. For irregularly shaped copper busbars of different shapes, sizes, and weights, stable gripping can be achieved by adjusting the negative pressure value, demonstrating adaptability. The guide slide 32 is fixedly installed on the upper support 31, and the guide slide plate 33 is slidably clamped on the guide slide 32. This sliding fit structure can ensure the linear motion accuracy of the gripping plate 35 during the lifting process. When gripping and placing copper busbars, the gripping plate 35 can move accurately along the predetermined path, ensuring that the copper busbars can be accurately placed in the designated position on the support plate 28, providing a good foundation for the subsequent degreasing process, which is conducive to improving the degreasing quality and processing accuracy. The entire loading process is automatically controlled by the coordinated work of the lifting cylinder 34 and the external negative pressure pump, without the need for manual intervention. The operator only needs to control the start and stop of the device to complete the loading operation of the irregular copper busbars, which greatly reduces the labor intensity and improves the production efficiency.

[0080] Furthermore, such as Figure 5 As shown, a drive screw 38 is rotatably mounted on the guide slide 32, and a linkage threaded block 39 is threadedly mounted on the drive screw 38. The linkage threaded block 39 is fixedly connected to the guide slide 33.

[0081] In this embodiment, the threaded transmission mechanism composed of the drive screw 38 and the linkage threaded block 39 has high transmission accuracy, enabling the guide plate 33 to move precisely in a straight line on the guide slide 32. This ensures the accuracy of the position of the gripping plate 35 during the gripping and conveying of the irregular copper busbar, reduces positional deviation, and thus improves the accuracy of the workpiece loading, providing a good foundation for the subsequent degreasing process and improving the overall quality of the processing. The threaded transmission has the characteristics of self-locking and good stability. During the rotation of the drive screw 38 and the movement of the linkage threaded block 39, the movement of the guide plate 33 and the gripping plate 35 is kept stable, avoiding shaking or trembling. This is very important for ensuring the stability of the irregular copper busbar during the gripping and conveying process, effectively preventing the copper busbar from colliding or deforming due to shaking, and ensuring the integrity of the copper busbar.

[0082] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A processing device for irregularly shaped copper busbars, characterized in that, include: The base plate is supported and set on the ground. An oil removal mechanism is installed on the support base plate and is used to perform an oil removal process on the copper plate; The loading mechanism, mounted on the support base plate, is used to grab the copper plate and convey it to the degreasing mechanism; The oil removal mechanism includes: The oil removal bracket is fixedly installed on the support base plate; The scraper bracket is slidably mounted on the oil removal bracket. A cylinder is fixedly mounted on the oil removal bracket and is used to drive the scraper bracket to slide up and down. A scraper clamp is fixedly installed on the scraper bracket, and a scraper is clamped on the scraper clamp; A brush roller, horizontally rotating on the degreasing bracket, is used to coat the copper plate surface with hydrocarbon solvents. A spray pipe is fixedly installed on the oil removal bracket and connected to an external solvent tank for spraying hydrocarbon solvent onto the brush roller. A conveying assembly, mounted on the supporting base plate, is used to transport copper plates through the brush roller and the scraper for degreasing. The support plate is slidably mounted on the conveying assembly to support the copper plate.

2. The irregular copper busbar processing device as described in claim 1, characterized in that, The support plate has an air channel inside, and multiple adsorption holes are provided at the top of the support plate. The adsorption holes are connected to the air channel. A vent connector is provided at the bottom of the support plate. The vent connector is connected to the air channel of the support plate and is connected to an external negative pressure pump.

3. The irregular copper busbar processing device as described in claim 1, characterized in that, The oil removal bracket has two vertically arranged guide rails, and the scraper bracket slides in conjunction with the two guide rails.

4. The irregular copper busbar processing device as described in claim 1, characterized in that, The conveying assembly includes: The conveying bracket is fixedly installed on the supporting base plate; A long screw, which is rotatably mounted on the conveying bracket; A screw sleeve slider is slidably mounted on the conveying bracket, and the screw sleeve slider is threadedly fitted onto the long screw. A conveyor motor is fixedly mounted on the conveyor bracket and is used to drive the long screw to rotate.

5. The irregular copper busbar processing device as described in claim 1, characterized in that, The oil removal bracket is symmetrically provided with two diagonal braces, and the bottom ends of the two diagonal braces are fixedly connected to the support base plate.

6. The irregular copper busbar processing device as described in claim 4, characterized in that, A limit plate is provided at the end of the conveying bracket.

7. The irregular copper busbar processing device as described in claim 1, characterized in that, The loading mechanism includes: The upper bracket is fixedly installed on the supporting base plate; The guide slide is fixedly installed on the upper bracket; The guide plate is slidably mounted on the guide plate seat; A lifting cylinder is fixedly connected to the guide plate. The material gripping plate is lifted and lowered on the upper part bracket, and its lifting and lowering are controlled by the lifting cylinder. Four suction tubes are arranged in a four-corner pattern on the material gripping plate. Each suction tube has a suction cup connected to its bottom end and is connected to an external negative pressure pump.

8. The irregular copper busbar processing device as described in claim 7, characterized in that, A drive screw is rotatably mounted on the guide slide block, and a linkage threaded block is threadedly fitted onto the drive screw, which is fixedly connected to the guide slide plate.

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