Pigsty sewage collection device for pig breeding

By using a V-shaped collection box and siphon pipe structure in the pigpen as a sewage discharge device, combined with a water tank and control valve, the problems of leakage, high concentration of ammonia and hydrogen sulfide in the existing pigpen sewage system and the difficulty of maintenance have been solved, realizing rapid and intelligent manure treatment and improving breeding efficiency.

CN224165405UActive Publication Date: 2026-04-28FUJIAN PROV AGRI MACHANIZATION INST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN PROV AGRI MACHANIZATION INST
Filing Date
2025-05-15
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing sewage systems in pig farms suffer from problems such as easy leakage of concrete sludge collection tanks, high concentrations of ammonia and hydrogen sulfide due to long retention time of pig manure, high failure rate of manure scrapers and inconvenient maintenance, and high cost of manure treatment.

Method used

The pigpen sewage collection device adopts a V-shaped collection box and siphon pipe structure, combined with a water tank and control valve, to achieve rapid sewage discharge by utilizing the siphon effect. It is also equipped with a screening and recycling mechanism and an exhaust system, and is intelligently controlled by sensors.

Benefits of technology

It enables rapid and environmentally friendly manure discharge, reduces maintenance costs, improves air quality in pigsties, and enhances breeding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pigsty sewage collection device for live pig breeding. The pigsty sewage collection device comprises a collection box, an excrement leakage floor, a water tank, a sewage discharge pipe and a screening and recycling mechanism. When the leftmost collecting box needs to discharge sewage, the control valve is opened, water in the water tank flushes into the box body, when the water level in the collecting box is higher than the upper pipe face of the sewage discharge pipe, excrement in the collecting box is completely discharged out of the bottom of the box body under the siphoning effect, and when the water level in the middle collecting box 2 is higher than the upper pipe face of the sewage discharge pipe, the excrement is discharged out of the bottom of the box body. Excrement in the box body is completely discharged out of the bottom of the box body under the siphoning effect and enters the next collection box 2; the structure is simple, materials are saved due to the adoption of the V-shaped long groove structure, dirt accumulation is not prone to occurring and dirt discharge is fast due to the adoption of the arc-shaped bottom, the maintenance cost can be reduced and maintenance personnel can be reduced due to the removal of a traditional excrement scraping system, intelligent dirt discharge and deodorization can be conducted in cooperation with a sensor, the air quality of the pig house is effectively improved, and breeding benefits are improved.
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Description

Technical Field

[0001] This utility model relates to the field of pig farming, and in particular to a pigpen sewage collection device for pig farming. Background Technology

[0002] Most existing pig farm manure treatment systems use slatted floors with sloping collection troughs at the bottom. These troughs, made of concrete, contain scrapers that periodically scrape pig manure from the higher side to the lower side of the trough before it is discharged into a manure pit for further treatment. This system has three drawbacks: first, the concrete collection troughs are prone to leakage; second, the manure remains in the trough for a long time, resulting in high concentrations of ammonia and hydrogen sulfide in the pigsty, which is detrimental to the health of the pigs; and third, the scrapers are prone to failure due to high humidity and ammonia concentrations in the collection trough, making maintenance inconvenient and increasing labor costs. Furthermore, the process of collecting manure in a manure pit before treatment increases processing costs. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] In order to solve the above-mentioned problems of the prior art, the present invention provides a pigpen sewage collection device for pig farming.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] A pigpen sewage collection device for pig farming includes a collection box, a slatted floor, a water tank, a sewage pipe, and a screening and recycling mechanism;

[0008] Multiple collection boxes are provided, and the longitudinal section of each collection box is V-shaped. Adjacent collection boxes are connected by the sewage pipe to form a sewage discharge channel.

[0009] The sewage discharge channel is inclined, and the end of the sewage discharge channel is connected to the screening and recycling mechanism through a sewage discharge pipe;

[0010] The water tank is connected to the collection tank via a drain pipe, and a control valve is installed on the drain pipe;

[0011] The slatted floor is installed at the top opening of the collection box.

[0012] Preferably, the collection box includes an upper box and a lower box. The upper box has an inner folded edge inside the top opening. The lower box has an opening at the bottom and an outer folded edge at the bottom that matches the inner folded edge. The lower box is interlocked with the outer folded edge at the bottom of the upper box through the inner folded edge. A silicone gasket is installed at the connection between the inner folded edge and the outer folded edge.

[0013] Preferably, the screening and recycling mechanism includes a vibrating screen, an extrusion separator, a sewage tank, and a manure residue tank;

[0014] The sewage pipe is connected to the vibrating screen.

[0015] The discharge port of the vibrating screen is connected to the wastewater tank, and the slag discharge port of the vibrating screen is connected to the extrusion separator;

[0016] The extrusion separator transports the processed manure residue to the manure residue bin.

[0017] Preferably, the collection box is also connected to an exhaust mechanism.

[0018] Preferably, the exhaust mechanism includes an exhaust fan, a gas sensor, and a PLC controller;

[0019] The gas sensor is installed inside the collection box;

[0020] The exhaust fan is installed on one side of the collection box;

[0021] The exhaust fan and gas sensor are both electrically connected to the PLC controller.

[0022] Preferably, the gas sensor is an ammonia sensor and a hydrogen sulfide sensor.

[0023] Preferably, the sewage pipe is a straight pipe or a siphon pipe.

[0024] (III) Beneficial Effects

[0025] The beneficial effects of this utility model are as follows: Using the above technical solution, when the leftmost collection box needs to be drained, the control valve opens, and water from the tank rushes into the box. When the water level in the collection box is higher than the upper surface of the drain pipe, all the manure in the collection box is discharged to the bottom of the box under siphon action. When the water level in the middle collection box is higher than the upper surface of the drain pipe, all the manure in that box is discharged to the bottom of the box under siphon action and enters the next collection box. At this time, each collection box at the rear of that collection box achieves a siphon effect, discharging all the manure in the boxes after that collection box into the drain pipe. This application has a simple structure, using a V-shaped long groove structure to save materials. The bottom is rounded, making it less prone to dirt accumulation and allowing for fast drainage. Eliminating the traditional manure scraping system reduces maintenance costs and the number of maintenance personnel. Combined with sensors, it enables intelligent drainage and odor control, effectively improving the air quality in the pigsty and increasing breeding efficiency. Attached Figure Description

[0026] Figure 1 A schematic diagram of a pigpen sewage collection device for pig farming. Figure 1 ;

[0027] Figure 2 A top view schematic diagram of a pigpen sewage collection device for pig farming;

[0028] Figure 3 This is a schematic diagram of the internal structure of a pigpen sewage collection device used in pig farming.

[0029] Figure 4 This is a schematic diagram of the collection box structure;

[0030] Figure 5 for Figure 4 Enlarged diagram of section A in the middle;

[0031] Figure 6 A schematic diagram of a pigpen sewage collection device for pig farming. Figure 2 .

[0032] [Explanation of Labels in the Attached Image]

[0033] 1. Slatted floor;

[0034] 2. Collection box;

[0035] 21. Lower housing; 22. Upper housing; 23. Silicone gasket;

[0036] 3. Water tank;

[0037] 4. Sewage pipe;

[0038] 5. Exhaust fan;

[0039] 6. Gas sensor;

[0040] 7. Sewage pipe;

[0041] 8. Vibrating screen;

[0042] 9. Extrusion separator;

[0043] 10. Sewage tank;

[0044] 11. Sludge bin. Detailed Implementation

[0045] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0046] Please refer to Figures 1 to 5 This utility model provides a pigpen sewage collection device for pig farming, including a collection box 2, a slatted floor 1, a water tank 3, a sewage pipe 4, and a screening and recycling mechanism;

[0047] Multiple collection boxes 2 are provided. The longitudinal section of the collection box 2 is V-shaped. Adjacent collection boxes 2 are connected by a sewage pipe 4 to form a sewage discharge channel.

[0048] The sewage discharge channel is inclined, and the end of the sewage discharge channel is connected to the screening and recycling mechanism through the sewage discharge pipe 7;

[0049] Water tank 3 is connected to collection tank 2 via a drain pipe, and a control valve is installed on the drain pipe.

[0050] The slatted floor 1 is installed at the top opening of the collection box 2;

[0051] When the sewage pipe 4 uses a siphon pipe, when the leftmost collection box 2 needs to be discharged, the control valve opens, and water from the water tank 3 flows into the box. When the water level in the collection box 2 is higher than the upper pipe surface of the sewage pipe 4, the manure in the collection box 2 is discharged to the bottom of the box under the siphon effect. When the water level in the middle collection box 2 is higher than the upper pipe surface of the sewage pipe 4, the manure in that box is discharged to the bottom of the box under the siphon effect and enters the next collection box 2. At this time, each collection box 2 in that section achieves the siphon effect, discharging all the manure in the boxes after that collection box 2 into the sewage pipe 7. This application has a simple structure, uses a V-shaped long groove structure to save materials, and uses an arc-shaped bottom to prevent dirt accumulation and discharge quickly. Removing the traditional manure scraping system can reduce maintenance costs and reduce maintenance personnel. With the help of sensors, intelligent sewage discharge and odor removal can be carried out, effectively improving the air quality of the pig house and improving breeding efficiency.

[0052] refer to Figure 6 The second embodiment of this utility model:

[0053] When the sewage pipe 4 is a straight pipe, when the leftmost collection box 2 needs to be discharged, the control valve is opened, and the water in the water tank 3 is flushed into the box. Under the connection of the straight pipe, the sewage in the collection box 2 enters the next collection box 2 directly through the branch pipe. The sewage in the next collection box 2 continues to be discharged with the water flow until it is discharged into the sewage pipe 7.

[0054] refer to Figure 4 and Figure 5 In this embodiment, the collection box 2 includes an upper box body 22 and a lower box body 21. The upper box body 22 has an inner folded edge inside the top opening. The lower box body 21 has an opening at the bottom and an outer folded edge at the bottom that matches the inner folded edge. The lower box body 21 is interlocked with the outer folded edge at the bottom of the upper box body 22 through the inner folded edge. A silicone gasket 23 is installed at the connection between the inner folded edge and the outer folded edge.

[0055] In this application, since there are no joints or seams in the assembly and connection process of the upper box 22 and the lower box 21, it can effectively prevent the leakage of sewage from the upper layer to the lower layer, making it more environmentally friendly and cleaner.

[0056] In this embodiment, the screening and recycling mechanism includes a vibrating screen 8, an extrusion separator 9, a sewage tank 10, and a fecal residue tank 11;

[0057] Sewage pipe 7 connects to vibrating screen 8;

[0058] The discharge port of the vibrating screen 8 is connected to the sewage tank 10, and the slag discharge port of the vibrating screen 8 is connected to the extrusion separator 9.

[0059] The extrusion separator 9 transports the processed manure residue to the manure residue box 11.

[0060] In this embodiment, the collection box 2 is also connected to an exhaust mechanism, which includes an exhaust fan 5, a gas sensor 6, and a PLC controller.

[0061] Gas sensor 6 is installed inside collection box 2;

[0062] The exhaust fan 5 is installed on one side of the collection box 2;

[0063] The exhaust fan 5 and the gas sensor 6 are both electrically connected to the PLC controller. The gas sensor 6 is an ammonia sensor and a hydrogen sulfide sensor.

[0064] When in use, when the gas sensor 6 detects that the concentration of ammonia or hydrogen sulfide in the collection box 2 is higher than the set value (10 mg / m3 for ammonia and 5 mg / m3 for hydrogen sulfide in the example), the fan is started to exhaust the pigsty until the concentration is lower than the set value.

[0065] The working principle of this utility model is as follows:

[0066] When the leftmost collection box 2 needs to be drained, the control valve opens, and water from the water tank 3 flows into the box. When the water level in collection box 2 is higher than the upper surface of the drain pipe 4, the manure in collection box 2 is completely discharged to the bottom of the box under siphon action. When the water level in the middle collection box 2 is higher than the upper surface of the drain pipe 4, the manure in that box is completely discharged to the bottom of the box under siphon action and enters the next collection box 2. At this time, each collection box 2 at the rear of that collection box 2 achieves a siphon effect, discharging all the manure in the boxes after that collection box 2 into the drain pipe 7. This application has a simple structure, uses a V-shaped long groove structure to save materials, and uses an arc-shaped bottom to prevent dirt accumulation and facilitate fast drainage. Removing the traditional manure scraping system can reduce maintenance costs and reduce maintenance personnel. With the help of sensors, intelligent drainage and odor removal can be carried out, effectively improving the air quality of the pigsty and improving breeding efficiency.

[0067] The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0068] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

[0069] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A wastewater collection device for pig pens used in pig farming, characterized in that, Includes collection bins, slatted floors, water tanks, sewage pipes, and screening and recycling mechanisms; Multiple collection boxes are provided, and the longitudinal section of each collection box is V-shaped. Adjacent collection boxes are connected by the sewage pipe to form a sewage discharge channel. The sewage discharge channel is inclined, and the end of the sewage discharge channel is connected to the screening and recycling mechanism through a sewage discharge pipe; The water tank is connected to the collection tank via a drain pipe, and a control valve is installed on the drain pipe; The slatted floor is installed at the top opening of the collection box.

2. The pigpen sewage collection device for pig farming according to claim 1, characterized in that, The collection box includes an upper box and a lower box. The upper box has an inner folded edge inside the top opening. The lower box has an opening at the bottom and an outer folded edge at the bottom that matches the inner folded edge. The lower box is interlocked with the outer folded edge at the bottom of the upper box through the inner folded edge. A silicone gasket is installed at the connection between the inner folded edge and the outer folded edge.

3. A pigpen sewage collection device for pig farming according to claim 1, characterized in that, The screening and recycling mechanism includes a vibrating screen, an extrusion separator, a sewage tank, and a manure tank; The sewage pipe is connected to the vibrating screen. The discharge port of the vibrating screen is connected to the wastewater tank, and the slag discharge port of the vibrating screen is connected to the extrusion separator; The extrusion separator transports the processed manure residue to the manure residue bin.

4. A pigpen sewage collection device for pig farming according to claim 1, characterized in that, The collection box is also connected to an exhaust mechanism.

5. A pigpen sewage collection device for pig farming according to claim 4, characterized in that, The exhaust mechanism includes an exhaust fan, a gas sensor, and a PLC controller; The gas sensor is installed inside the collection box; The exhaust fan is installed on one side of the collection box; The exhaust fan and gas sensor are both electrically connected to the PLC controller.

6. A pigpen sewage collection device for pig farming according to claim 5, characterized in that, The gas sensors are an ammonia sensor and a hydrogen sulfide sensor.

7. A pigpen sewage collection device for pig farming according to claim 1, characterized in that, The sewage pipe can be a straight pipe or a siphon pipe.