Protective PCB welding device

Abstract

The utility model relates to the related technical field of plate welding, in particular to a protective PCB welding device which comprises a machining base, an adjusting mechanism is arranged at the top of the machining base, and a protective mechanism is arranged at the top of the adjusting mechanism. Through the arrangement of the adjusting mechanism, the temperature sensor accurately monitors the temperature of the welding gun in real time, once the temperature exceeds a preset safety value, the controller responds rapidly, the driving air cylinder is started immediately, the machining table is driven to descend rapidly, and the temperature sensing adjusting mechanism ensures that a PCB can be away from a heat source in time when the high temperature of the welding gun is abnormal; the problems that electronic components on the PCB are damaged, circuits deform or the performance of the PCB is degraded due to overheating are effectively solved, the safety in the PCB welding process is greatly improved, when the machining table descends, the driving motor synchronously operates, the protection plate is driven to be rapidly unfolded and folded, the PCB is tightly protected, and double reliable protection barriers are provided for the PCB.

Description

Technical Field

[0001] This utility model relates to the technical field of plate welding, and in particular to a protective PCB board welding device. Background Technology

[0002] PCB, or Printed Circuit Board, is one of the important components in the electronics industry. It serves the dual purpose of conductive lines and insulating bases, and can replace complex wiring to realize the electrical connection between various components in the circuit. It not only simplifies the assembly of electronic products, but also reduces the overall size of the device. Therefore, a protective PCB board soldering device is particularly needed.

[0003] A PCB board welding device, authorized by announcement number CN221538382U, includes: a base, wherein welding components are disposed inside the base, and a sliding groove is formed inside the base; a cleaning component, which is fixedly installed on the top of the base; wherein the cleaning component includes a wind-powered part and a roller part; and a welding component, which is disposed on the top of the base; wherein the welding component includes a clamping part and a welding part; the wind-powered part includes a motor base. This invention, by setting a clamping part to fix the PCB board, prevents it from shifting during welding, thus avoiding affecting the welding effect. Simultaneously, a temperature sensor is fixedly installed near the welding torch, and the temperature sensor is electrically connected to a warning light. When the temperature is too high, it will prompt the worker to move the welding torch away from the PCB board, achieving the effect of preventing damage to welding components and weak welding.

[0004] However, although the aforementioned PCB board soldering device has a temperature sensor near the soldering gun to alert workers, it does not have a specific protective mechanism to protect it. If workers do not react in time, there is still a risk of damaging components.

[0005] To address the aforementioned issues, a protective PCB board soldering device is proposed. Utility Model Content

[0006] The purpose of this invention is to provide a protective PCB board welding device to solve the problems of existing protective PCB board welding devices mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a protective PCB board welding device, including a processing base, an adjustment mechanism on the top of the processing base, and a protective mechanism on the top of the adjustment mechanism;

[0008] The adjustment mechanism includes a bottom mounting frame that is slidably connected to the top wall of the processing base. A processing table is installed on the top of the bottom mounting frame. Two sets of inclined grooves are opened on both sides of the bottom mounting frame. A sliding column is inserted between the inclined grooves on both sides of the bottom mounting frame and is slidably connected to the inclined groove. Connecting plates are fixedly installed at both ends of the sliding column.

[0009] The protective mechanism includes storage racks installed at both ends of the top of the processing table, and protective plates are slidably connected to the inner walls of the storage racks.

[0010] Preferably, a mounting frame is installed at the middle of the top of the processing base, a controller is installed on one side of the mounting frame, a welding torch is connected to the bottom guide rail of the mounting frame, and a temperature sensor is arranged slightly below the middle of the welding torch.

[0011] Preferably, the adjustment mechanism further includes a drive cylinder installed at one end of the processing base, and a limiting seat is installed around the top of the processing base, with a connecting member slidably connected to the inner wall of the limiting seat.

[0012] Preferably, one end of the output end of the drive cylinder is connected to the bottom mounting bracket, and the processing table is located directly below the welding torch.

[0013] Preferably, the connecting plate and the connecting piece are provided in four sets, and the top of the connecting plate and the connecting piece are fixedly connected to the processing table.

[0014] Preferably, the protective mechanism further includes sliding grooves on both sides of the storage rack, a drive motor is installed on the side of the storage rack away from the welding gun, a mounting block is welded to the middle of the top of the storage rack near the welding gun, a horizontal plate is welded between one side of the storage rack and the mounting block, a movable plate is provided above the protective plate, and the bottom sides of the movable plate are connected to the sides of the protective plate, a rubber layer is glued to the side of the protective plate near the welding gun, a threaded rod is passed through the middle of the movable plate, and one end of the threaded rod is connected to the output end of the drive motor and is located between the storage rack and the mounting block.

[0015] Preferably, the bottom of the movable plate passes through the slide groove and is connected to the protective plate, and the bottom of the movable plate is slidably connected to the slide groove.

[0016] Preferably, the cross plate is positioned above the threaded rod to protect it.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This protective PCB welding device uses an adjustable mechanism and a temperature sensor to monitor the welding torch temperature in real time. Once the temperature exceeds the preset safety value, the controller responds quickly and immediately activates the drive cylinder to drive the processing table to descend rapidly. This temperature sensing and adjustment mechanism ensures that the PCB board can be moved away from the heat source in time when the welding torch is abnormally hot, effectively avoiding problems such as damage to electronic components, circuit deformation, or deterioration of board performance caused by overheating, and greatly improving the safety of the PCB welding process.

[0019] As the processing table descends, the drive motor operates synchronously, causing the protective plate to quickly unfold and close, providing a double reliable protective barrier for the PCB board. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a cross-sectional structural schematic diagram of the adjustment mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the disassembled structure of the adjustment mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the protective mechanism of this utility model;

[0024] Figure 5 This is a schematic diagram showing the disassembled structure of the protective mechanism of this utility model.

[0025] In the diagram: 1. Machining base; 2. Adjustment mechanism; 201. Base mounting frame; 202. Machining table; 203. Inclined groove; 204. Sliding column; 205. Connecting plate; 206. Drive cylinder; 207. Limit seat; 208. Connecting piece; 3. Protective mechanism; 301. Storage rack; 302. Protective plate; 303. Sliding groove; 304. Drive motor; 305. Mounting block; 306. Horizontal plate; 307. Movable plate; 308. Rubber layer; 309. Threaded rod; 4. Mounting frame; 5. Controller; 6. Welding torch; 7. Temperature sensor. Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0027] Example

[0028] like Figure 1-3As shown, the system includes a processing base 1, an adjustment mechanism 2 on the top of the processing base 1, a mounting frame 4 at the center of the top of the adjustment mechanism 2, a controller 5 on one side of the mounting frame 4, a welding torch 6 connected to the bottom guide rail of the mounting frame 4, and a temperature sensor 7 located slightly below the center of the welding torch 6. The adjustment mechanism 2 includes a bottom mounting frame 201 slidably connected to the top wall of the processing base 1, a processing table 202 mounted on the top of the bottom mounting frame 201, two sets of inclined grooves 203 on both sides of the bottom mounting frame 201, a sliding column 204 passing through the inclined grooves 203 on both sides of the bottom mounting frame 201 and slidably connected to the inclined grooves 203, and connecting plates 205 fixedly mounted at both ends of the sliding column 204. The adjustment mechanism 2 also includes a drive cylinder 206 mounted at one end of the processing base 1, and limit seats 207 installed around the top of the processing base 1. Connecting parts 208 are slidably connected to the inner wall of the limit seats 207.

[0029] It should be noted that, in this embodiment, during PCB board soldering, the drive cylinder 206 is installed at one end of the processing base 1, the limiting seat 207 is installed around the top of the processing base 1, the connecting piece 208 is slidably connected to the inner wall of the limiting seat 207, and both the connecting plate 205 and the connecting piece 208 are fixedly connected to the processing table 202. At this time, the sliding column 204 is located at the highest point of the inclined groove 203, and the processing table 202 is in a higher position. When the temperature sensor 7 detects that the temperature of the soldering torch 6 exceeds the preset safe temperature value, it transmits a signal to the controller 5. The controller 5... Upon receiving an overheating signal, the control drive cylinder 206 is activated. The output end of the drive cylinder 206 pushes the bottom mounting bracket 201 to slide on the top wall of the processing base 1. At the same time, the sliding column 204 slides downward in the inclined groove 203 until the sliding column 204 slides to the lowest point of the inclined groove 203. At this time, the connecting parts 208 installed around the bottom of the processing table 202 slide in the limit seat 207, and the height of the processing table 202 is reduced, so that the PCB board placed on the processing table 202 is away from the soldering gun 6, avoiding damage to the PCB board due to the overheating of the soldering gun 6.

[0030] like Figure 4 , 5As shown, the protective mechanism 3 includes a storage rack 301 installed at both ends of the top of the processing table 202. A protective plate 302 is slidably connected to the inner wall of the storage rack 301. The protective mechanism 3 also includes a sliding groove 303 opened on both sides of the storage rack 301. A drive motor 304 is installed on the side of the storage rack 301 away from the welding torch 6. An installation block 305 is welded to the middle of the top of the storage rack 301 near the welding torch 6. A horizontal plate 306 is welded between one side of the storage rack 301 and the installation block 305. A movable plate 307 is provided above the protective plate 302. The bottom sides of the movable plate 307 are connected to the sides of the protective plate 302. A rubber layer 308 is glued to the side of the protective plate 302 near the welding torch 6. A threaded rod 309 is passed through the middle of the movable plate 307. One end of the threaded rod 309 is connected to the output end of the drive motor 304 and is located between the storage rack 301 and the installation block 305.

[0031] It should be noted that in this embodiment, when the temperature adjustment mechanism 2 of the welding torch 6 is operating, the controller 5 simultaneously controls the drive motor 304 to start. The output end of the drive motor 304 drives the threaded rod 309 to rotate. Since the threaded rod 309 is inserted through the middle of the movable plate 307, and the bottom sides of the movable plate 307 are connected to the sides of the protective plate 302, and the bottom of the movable plate 307 is inserted through the slide groove 303 and slidably connected to the slide groove 303, when the threaded rod 309 rotates, the movable plate 307 slides along the slide groove 303 towards the PCB board, and drives the protective plate 302 to unfold from the storage rack 301 until the protective plates 302 on both sides of the processing table 202 are close to the rubber layer 308 and tightly adhere to it, thereby protecting the PCB board.

[0032] The mounting block 305 is welded to the middle of the top of the storage rack 301 near the welding gun 6, providing a support point for one end of the threaded rod 309. The horizontal plate 306 is welded between the storage rack 301 and the mounting block 305 and is located above the threaded rod 309. Its main function is to protect the threaded rod 309, prevent some spatter generated by the welding gun 6, and avoid the threaded rod 309 from getting stuck due to foreign objects. (In this device, the transmission structure formed by the drive motor 304 and the threaded rod 309 has a self-locking function. After the protective plate 302 moves into place, it can firmly maintain the current position of the protective plate 302 by relying on the predetermined self-locking mechanism between the drive motor 304 and the threaded rod 309, preventing it from moving accidentally due to external forces or other factors. This self-locking function is widely used in many automated equipment involving screw drives and is a well-known and mature technology in this field. Its detailed implementation will not be described here.)

[0033] Furthermore, during the welding process, the temperature sensor 7 continuously collects the temperature data of the welding torch 6 and transmits this data to the controller 5 in real time. After receiving the temperature data from the temperature sensor 7, the controller 5 compares it with a preset temperature threshold. If the temperature data exceeds the preset temperature threshold, the controller 5 determines that the temperature of the welding torch 6 is too high and sends a control signal to the drive cylinder 206 and the drive motor 304. After receiving the signal, the drive cylinder 206 and the drive motor 304 control the operation of the adjustment mechanism 2 and the protective mechanism 3. (In this device, the temperature sensor 7 monitors the temperature of the welding torch 6 in real time, and the controller 5 processes the collected temperature data according to the preset program and sends corresponding instructions to the drive motor 304 and the drive cylinder 206 according to the predetermined control logic to achieve coordinated control of the protective mechanism 3 and the adjustment mechanism 2. This temperature monitoring and equipment linkage control method has been widely used in the field of related automation equipment and is a well-known existing technology in the field of automation. It will not be described in detail here.)

[0034] Working principle of this utility model:

[0035] Refer to the instruction manual appendix Figure 1-5 During PCB board soldering, the drive cylinder 206 is installed at one end of the processing base 1, and the limiting seat 207 is installed around the top of the processing base 1. The connecting piece 208 is slidably connected to the inner wall of the limiting seat 207. The connecting plate 205 and the connecting piece 208 are both fixedly connected to the processing table 202. At this time, the sliding column 204 is located at the highest point of the inclined groove 203, and the processing table 202 is in a higher position. When the temperature sensor 7 detects that the temperature of the soldering torch 6 exceeds the preset safe temperature value, it transmits a signal to the controller 5. The controller 5 receives the temperature over-temperature signal. After the high signal, the control drive cylinder 206 is started. The output end of the drive cylinder 206 pushes the bottom mounting bracket 201 to slide on the top wall of the processing base 1. At the same time, the slide column 204 slides down in the inclined groove 203 until the slide column 204 slides to the lowest point of the inclined groove 203. At this time, the connectors 208 installed around the bottom of the processing table 202 slide in the limit seat 207, and the height of the processing table 202 is reduced, so that the PCB board placed on the processing table 202 is away from the soldering gun 6, avoiding damage to the PCB board due to the excessive temperature of the soldering gun 6.

[0036] Synchronously, the controller 5 controls the drive motor 304 to start, and the output end of the drive motor 304 drives the threaded rod 309 to rotate. Since the threaded rod 309 passes through the middle of the movable plate 307, and the bottom sides of the movable plate 307 are connected to the sides of the protective plate 302, and the bottom of the movable plate 307 passes through the slide groove 303 and is slidably connected to the slide groove 303, when the threaded rod 309 rotates, the movable plate 307 slides along the slide groove 303 towards the PCB board, and drives the protective plate 302 to unfold from the storage rack 301 until the protective plates 302 on both sides of the processing table 202 are close to the rubber layer 308 and stick tightly, thereby protecting the PCB board.

[0037] When the temperature of the welding torch 6 drops to a safe temperature range, the temperature sensor 7 transmits a signal to the controller 5. The controller 5 controls the drive cylinder 206 to reverse, causing the bottom mounting bracket 201 to lift the processing table 202 and the slide column 204 to return to the highest point of the inclined groove 203. At the same time, the controller 5 controls the drive motor 304 to rotate in the opposite direction, causing the threaded rod 309 to reverse. The movable plate 307 moves along the slide groove 303 to store the protective plate 302 in the storage rack 301, after which the welding operation can continue.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A protective PCB board welding device, comprising a processing base (1), characterized in that: The processing base (1) is provided with an adjustment mechanism (2) on its top, and the adjustment mechanism (2) is provided with a protective mechanism (3) on its top. The adjustment mechanism (2) includes a bottom mounting frame (201) that is slidably connected to the top wall of the processing base (1). A processing table (202) is installed on the top of the bottom mounting frame (201). Two sets of inclined grooves (203) are provided on both sides of the bottom mounting frame (201). A sliding column (204) is provided between the inclined grooves (203) on both sides of the bottom mounting frame (201), and the sliding column (204) is slidably connected to the inclined groove (203). A connecting plate (205) is fixedly installed at both ends of the sliding column (204). The protective mechanism (3) includes a storage rack (301) installed at both ends of the top of the processing table (202), and a protective plate (302) is slidably connected to the inner wall of the storage rack (301).

2. The protective PCB board welding device according to claim 1, characterized in that: A mounting frame (4) is installed at the middle of the top of the processing base (1). A controller (5) is installed on one side of the mounting frame (4). A welding torch (6) is connected to the bottom guide rail of the mounting frame (4). A temperature sensor (7) is installed at the lower middle of the welding torch (6).

3. The protective PCB board welding device according to claim 1, characterized in that: The adjustment mechanism (2) also includes a drive cylinder (206) installed at one end of the processing base (1), and a limiting seat (207) is installed around the top of the processing base (1), with a connecting piece (208) slidably connected to the inner wall of the limiting seat (207).

4. The protective PCB board welding device according to claim 3, characterized in that: One end of the output of the drive cylinder (206) is connected to the bottom mounting bracket (201), and the processing table (202) is located directly below the welding torch (6).

5. The protective PCB board welding device according to claim 1, characterized in that: The connecting plate (205) and the connector (208) are each provided in four sets, and the top of the connecting plate (205) and the connector (208) are fixedly connected to the processing table (202).

6. The protective PCB board welding device according to claim 1, characterized in that: The protective mechanism (3) further includes sliding grooves (303) on both sides of the storage rack (301). A drive motor (304) is installed on the side of the storage rack (301) away from the welding torch (6). A mounting block (305) is welded to the middle of the top of the storage rack (301) near the welding torch (6). A horizontal plate (306) is welded between one side of the storage rack (301) and the mounting block (305). The protective plate (302) A movable plate (307) is provided above the welding gun (6), and the bottom sides of the movable plate (307) are connected to the sides of the protective plate (302). The protective plate (302) has a rubber layer (308) glued to the side near the welding gun (6). A threaded rod (309) is provided in the middle of the movable plate (307), and one end of the threaded rod (309) is connected to the output end of the drive motor (304) and is located between the storage rack (301) and the mounting block (305).

7. A protective PCB board welding device according to claim 6, characterized in that: The bottom of the movable plate (307) passes through the slide groove (303) and is connected to the protective plate (302), and the bottom of the movable plate (307) is slidably connected to the slide groove (303).

8. A protective PCB board welding device according to claim 6, characterized in that: The horizontal plate (306) is located above the threaded rod (309) and is used to protect the threaded rod (309).

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