Double-disc machine structure

Abstract

The utility model discloses a double-disc machine structure which comprises a main body box, the upper surface of the main body box is fixedly connected with a bearing plate through bolts, the bearing plate is provided with a first optical detection glass platform, and the bearing plate is further provided with a detection assembly, a feeding assembly and a material collecting structure. The detection assembly, the feeding assembly and the material collecting structure are arranged around the first optical detection glass platform in a surrounding mode, materials enter the vibration disc through the feeding hopper, the vibration disc is driven by the vibration motor to vibrate, the materials are arranged in order along a specific track, and then the direct vibration structure is matched with the vibration disc. Materials are uniformly and stably conveyed to the first optical detection glass platform at a stable vibration frequency, in the process, the guide structure guides the materials to move through the guide plate with a preset track, it is ensured that the materials enter a detection area according to a preset path, meanwhile, the optical fiber structure monitors the positions and states of the materials in real time, signal feedback is provided for subsequent links, and the detection efficiency is improved. And the material enters the first optical detection glass platform.

Description

Technical Field

[0001] This utility model relates to the field of dual-disc detection technology, specifically a dual-disc machine structure. Background Technology

[0002] Existing testing equipment has many shortcomings in practical applications. The testing components, feeding components, and material collection structures of traditional equipment are often scattered, resulting in low space utilization and inefficient coordination between components. This not only occupies a large production space but also easily leads to excessively long material transport paths, increasing the testing cycle. Furthermore, some equipment uses manual feeding, which is not only labor-intensive but also inefficient, making it difficult to meet the needs of large-scale production. Therefore, those skilled in the art have provided a dual-disc machine structure to solve the problems mentioned in the background. Utility Model Content

[0003] The purpose of this invention is to provide a dual-disc machine structure to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A dual-disc machine structure includes a main body box, on the upper surface of which a support plate is fixedly connected by bolts. A first optical inspection glass platform is provided on the support plate. The support plate is also provided with an inspection component, a feeding component, and a material collection structure, which are arranged around the first optical inspection glass platform.

[0006] Furthermore, the detection assembly includes a first detection station, a second detection station, a third detection station, and an adjustment support frame. The support plate is fixedly connected to three adjustment support frames, which are arranged around the first optical detection glass platform. The first detection station, the second detection station, and the third detection station are arranged sequentially on the three adjustment support frames.

[0007] Furthermore, the feeding assembly includes a vibrating plate, a direct vibration structure, and a feeding hopper. The vibrating plate is provided on the support plate, and a direct vibration structure is provided at one end of the vibrating plate. The feeding hopper is also provided on the support plate.

[0008] Furthermore, the feed hopper outlet is connected to the vibrating plate, and the vibrating plate is connected to the first optical detection glass platform through a direct vibration structure.

[0009] Furthermore, the carrier plate is provided with a guide structure and an optical fiber structure, which are arranged around the first optical inspection glass platform.

[0010] Furthermore, the material collection structure includes an OK material collection box, a first NG material box, a second NG material box, and an uninspected material box. The OK material collection box, the first NG material box, the second NG material box, and the uninspected material box are arranged side by side on the support plate, and the OK material collection box, the first NG material box, the second NG material box, and the uninspected material box are fixedly connected by a pressure plate.

[0011] Furthermore, the OK collection box, the first NG collection box, the second NG collection box, and the uninspected collection box are provided with an air blowing structure. The output end of the air blowing structure is placed on the first optical inspection glass platform. A material-driving structure is provided on one side of the uninspected collection box, and one end of the material-driving structure abuts against the first optical inspection glass platform.

[0012] Furthermore, a second optical inspection glass platform is provided on the carrier plate, and similarly, a first inspection station, a second inspection station, and a third inspection station are provided around the second optical inspection glass platform.

[0013] By adopting the above technical solution

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] The detection components, feeding components, and material collection structure are arranged around the first optical detection glass platform. This surrounding layout makes the space allocation between the components more reasonable, reduces unnecessary space waste, improves the space utilization of the entire equipment, and facilitates the collaborative operation between the components.

[0016] For the testing components, three adjustable support frames are arranged around the first optical testing glass platform, and the first testing station, the second testing station, and the third testing station are arranged sequentially on the three adjustable support frames. The multi-station design greatly improves the testing efficiency. At the same time, the existence of the adjustable support frames allows the position of each testing station to be flexibly adjusted according to the actual testing needs, enhancing the adaptability of the equipment to different testing objects and testing requirements, and meeting more diverse testing scenarios.

[0017] The combination of the vibrating plate and the vertical vibration structure enables the orderly conveying of materials, ensuring that the materials enter the first optical inspection glass platform in a stable and uniform state, reducing the inspection error caused by unstable material conveying. The connection between the feed hopper and the vibrating plate ensures the continuity of material supply, avoids the impact of material interruption on the inspection process, and improves the continuous working capability of the equipment.

[0018] In the material collection structure, the parallel arrangement of the OK collection box, the first NG collection box, the second NG collection box, and the uninspected collection box enables precise classification and collection of materials with different test results, avoiding material confusion and improving the efficiency of subsequent processing. The fixed connection of the pressure plate ensures the stability of each collection box during equipment operation and prevents the collection box from shifting due to vibration or other reasons. The air blowing structure can quickly blow the tested material into the corresponding collection box, improving the speed and accuracy of material collection. The material pushing structure on the side of the uninspected collection box can push the untested material to the appropriate position, ensuring that the material can be tested in a timely manner and reducing material accumulation and leakage.

[0019] The dual-disc detection structure uses two sets of detection systems and structures, combined within the same housing, resulting in higher space utilization. The symmetrical design of the two sets of structures makes machine operation more convenient. All positions requiring adjustment for loading / unloading and structural adjustments are located near the outer edge of the housing for easy operation and maintenance. The dual-disc detection structures can be used independently, allowing customers to customize the equipment's operation according to their specific needs. The independent dual-disc design allows each mechanism to independently detect different products. The receiving structure eliminates the traditional single-adjustment method, using an integrated adjustment system for easy setup. The dual-disc structure increases equipment efficiency by 80% within the same footprint. Attached Figure Description

[0020] Figure 1 A schematic diagram of the overall structure of a dual-disc machine;

[0021] Figure 2 This is a front view schematic diagram of a dual-disc machine structure;

[0022] Figure 3 This is a schematic diagram of a dual-disc machine structure from another perspective.

[0023] Figure 4 In this utility model Figure 1 A magnified schematic diagram of the structure at point A;

[0024] In the diagram: 1. Main body box; 2. Support plate; 3. Vibrating plate; 4. Direct vibration structure; 5. Feed hopper; 6. Guide structure; 7. Fiber optic structure; 8. First optical inspection glass platform; 9. First inspection station; 10. Second inspection station; 11. Third inspection station; 12. Adjustment support frame; 13. Second optical inspection glass platform; 14. OK collection box; 15. First NG material box; 16. Second NG material box; 17. Uninspected material box; 18. Air blowing structure; 19. Material feeding structure; 101. Collection structure. Detailed Implementation

[0025] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0026] Please see Figures 1-4 This utility model provides an embodiment of a double-disc machine structure, including a main body box 1. A support plate 2 is fixedly connected to the upper surface of the main body box 1 by bolts. A first optical inspection glass platform 8 is provided on the support plate 2. The support plate 2 is also provided with an inspection component, a feeding component, and a material collection structure 101, which are arranged around the first optical inspection glass platform 8. The main body box 1 serves as the basic support of the equipment, and its upper part is fixedly connected to the support plate 2 by bolts. The bolt connection method ensures the stability of the support plate 2 installation and can effectively reduce the vibration impact during equipment operation. The inspection component, feeding component, and material collection structure 101 are arranged around the first optical inspection glass platform 8. This surrounding layout is precisely spatially planned, so that the spacing between each component is reasonable, which not only avoids the waste of space, but also creates favorable conditions for the collaborative work of each component.

[0027] In this embodiment, the detection assembly includes a first detection station 9, a second detection station 10, a third detection station 11, and an adjustable support frame 12. Three adjustable support frames 12 are fixedly connected to the support plate 2 and are arranged around the first optical detection glass platform 8. The first detection station 9, the second detection station 10, and the third detection station 11 are sequentially arranged on the three adjustable support frames 12. The three adjustable support frames 12 are arranged in a ring around the first optical detection glass platform 8, forming a stable detection area. The first detection station 9, the second detection station 10, and the third detection station 11 are sequentially installed on the three adjustable support frames 12. This multi-station design allows the equipment to simultaneously detect multiple materials, greatly improving detection efficiency. The adjustable support frame 12 has an adjustable structure; by adjusting its height, angle, and other parameters, the position of each detection station can be changed. When faced with materials of different sizes and with different detection requirements, operators can flexibly adjust the detection stations according to actual needs, thereby meeting diverse detection scenarios.

[0028] In this embodiment, the feeding assembly includes a vibratory feeder 3, a direct vibration structure 4, and a feeding hopper 5. The vibratory feeder 3 is mounted on a support plate 2, with the direct vibration structure 4 at one end. The feeding hopper 5 is also mounted on the support plate 2, and its outlet is connected to the vibratory feeder 3. The vibratory feeder 3 is connected to the first optical inspection glass platform 8 via the direct vibration structure 4. A guide structure 6 and an optical fiber structure 7 are mounted on the support plate 2, and these structures surround the first optical inspection glass platform 8. The vibratory feeder 3 is mounted on the support plate 2, with one end connected to the direct vibration structure 4. The support plate 2 also includes... The feed hopper 5 has its outlet connected to the vibrating plate 3. During operation, the material enters the vibrating plate 3 through the feed hopper 5. The vibrating plate 3 vibrates under the drive of the vibrating motor, causing the material to move along a specific trajectory within the vibrating plate 3, thus achieving the orderly arrangement of the material. The direct vibration structure 4 works in conjunction with the vibrating plate 3 to further transport the material. Its stable vibration frequency ensures that the material enters the first optical inspection glass platform 8 in a uniform and stable state. This combination of the vibrating plate 3 and the direct vibration structure 4 effectively avoids congestion and stacking of the material during the transport process, reducing the detection error caused by unstable material transport.

[0029] In this embodiment, the material collection structure 101 includes an OK material collection box 14, a first NG material box 15, a second NG material box 16, and an uninspected material box 17. The OK material collection box 14, the first NG material box 15, the second NG material box 16, and the uninspected material box 17 are arranged side-by-side on the support plate 2, and are fixedly connected by pressure plates. An air blowing structure 18 is provided on the OK material collection box 14, the first NG material box 15, the second NG material box 16, and the uninspected material box 17. The output end of the air blowing structure 18 is placed on the first optical inspection glass platform 8. A material feeding structure 19 is provided on one side of the uninspected material box 17, with one end of the material feeding structure 19 abutting against the first optical inspection glass platform 8. The OK material collection box, the first NG material box, and the second NG material box are arranged side-by-side on the support plate 2. The material collection boxes and the uninspected material collection box 17 are fixedly connected by a pressure plate. The pressure plate is made of high-strength material and is fixed to the bearing plate 2 by bolts, which can firmly fix each material collection box in the corresponding position and prevent the material collection box from shifting due to vibration and other factors during equipment operation. An air blowing structure 18 is installed on the OK material collection box, the first NG material collection box, the second NG material collection box and the uninspected material collection box 17. The output end of the air blowing structure 18 is aligned with the corresponding position of the first optical inspection glass platform 8. When the material is detected by the detection component, the control system will issue a command according to the detection result, and the corresponding air blowing structure 18 will be activated, blowing the material into the corresponding material collection box through the airflow.

[0030] In this embodiment, a second optical inspection glass platform 13 is provided on the carrier plate 2, and similarly, a first inspection station 9, a second inspection station 10 and a third inspection station 11 are provided around the second optical inspection glass platform 13 on the first optical inspection glass platform 8.

[0031] Material enters the vibratory feeder 3 through the feed hopper 5. Driven by a vibrating motor, the vibratory feeder 3 vibrates, causing the material to arrange itself in an orderly manner along a specific trajectory. Subsequently, the direct vibration structure 4, in conjunction with the vibratory feeder 3, uniformly and stably conveys the material to the first optical inspection glass platform 8 at a stable vibration frequency. During this process, the guide structure 6 guides the material's movement through a guide plate with a preset trajectory, ensuring it enters the inspection area along a preset path. Simultaneously, the fiber optic structure 7 monitors the material's position and status in real time, providing signal feedback for subsequent stages. Material entering the first optical inspection glass platform 8 is inspected by inspection components surrounding it. The first, second, and third inspection stations 11 on the three adjustable support frames 12 operate simultaneously, allowing for the inspection of multiple materials. The adjustable support frames 12 can flexibly adjust the height and angle of the inspection stations according to the material size and inspection requirements to ensure inspection accuracy. After inspection, the control system activates the corresponding air blowing structure 18 based on the inspection result command. Qualified material is blown into the OK collection box by the air blowing structure 18, while materials with different defects are respectively inspected by the first and second NG collection structures. The air blowing structure 18 of the material box blows into the corresponding box. If there is undetected material, the cylinder-driven push rod-type material pushing structure 19 on the side of the undetected material box 17 will push it to the appropriate detection position to ensure timely detection of the material. Each collection box is fixed by a high-strength pressure plate to avoid vibration and displacement, and to ensure stable and orderly collection.

[0032] The detection component, feeding component, and collecting structure 101 are arranged around the first optical detection glass platform 8. This surrounding layout makes the space allocation between the components more reasonable, reduces unnecessary space waste, improves the space utilization of the entire equipment, and facilitates the collaborative operation between the components. For the detection component, three adjustable support frames 12 are arranged around the first optical detection glass platform 8, and the first detection station 9, the second detection station 10, and the third detection station 11 are arranged sequentially on the three adjustable support frames 12. The multi-station design greatly improves the detection efficiency. At the same time, the existence of the adjustable support frames 12 allows the position of each detection station to be flexibly adjusted according to actual detection needs, enhancing the adaptability of the equipment to different detection objects and detection requirements, and meeting more diverse detection scenarios. The cooperation between the vibrating plate 3 and the direct vibration structure 4 can realize the orderly conveying of materials, ensuring that the materials enter the first optical detection glass platform 8 in a stable and uniform state, reducing detection errors caused by unstable material conveying. The connection between the feed hopper 5 and the vibrating plate 3 ensures the continuity of material supply, avoids the impact of material interruption on the detection process, and improves the continuous working capability of the equipment. In the collecting structure 101, OK The parallel arrangement of the collection box, the first NG box, the second NG box, and the uninspected box 17 enables precise classification and collection of materials with different test results, avoiding material confusion and improving the efficiency of subsequent processing. The fixed connection of the pressure plate ensures the stability of each collection box during equipment operation, preventing displacement of the collection boxes due to vibration or other reasons. The air blowing structure 18 can quickly blow the tested material into the corresponding collection box, improving the speed and accuracy of material collection. The material pushing structure 19 on one side of the uninspected box 17 can push the uninspected material to the appropriate position, ensuring that the material can be detected in a timely manner and reducing material accumulation and leakage; double-disc The inspection structure utilizes two sets of inspection systems and structures, combined within the same housing, maximizing space utilization. The symmetrical design of the two systems enhances machine operation. All adjustments required for loading / unloading and structural modifications are conveniently located near the outer edge of the housing for easy maintenance. The dual-disc inspection structure can be used independently, allowing customers to customize the equipment's operation based on their specific needs. Each independent dual-disc design allows for the separate inspection of different products. The receiving structure eliminates the traditional single-adjustment method, employing an integrated adjustment system for easy setup. This dual-disc structure increases equipment efficiency by 80% within the same footprint.

[0033] This specification describes the embodiments, but not every embodiment contains only one independent technical solution. This way of describing the embodiments is only for the sake of clarity.

Claims

1. A dual-disc machine structure, comprising a main body housing (1), characterized in that, The upper surface of the main body box (1) is fixedly connected to a bearing plate (2) by bolts. A first optical inspection glass platform (8) is provided on the bearing plate (2). A detection component, a feeding component and a material collection structure (101) are also provided on the bearing plate (2). The detection component, the feeding component and the material collection structure (101) are arranged around the first optical inspection glass platform (8).

2. The dual-disc machine structure according to claim 1, characterized in that, The detection assembly includes a first detection station (9), a second detection station (10), a third detection station (11), and an adjustment support frame (12). The support plate (2) is fixedly connected to three adjustment support frames (12), and the adjustment support frames (12) are arranged around the first optical detection glass platform (8). The first detection station (9), the second detection station (10), and the third detection station (11) are arranged sequentially on the three adjustment support frames (12).

3. The dual-disc machine structure according to claim 2, characterized in that, The feeding assembly includes a vibrating plate (3), a direct vibration structure (4) and a feeding hopper (5). The vibrating plate (3) is provided on the bearing plate (2), and the direct vibration structure (4) is provided at one end of the vibrating plate (3). The feeding hopper (5) is also provided on the bearing plate (2).

4. The dual-disc machine structure according to claim 3, characterized in that, The feed hopper (5) is connected to the vibrating plate (3) through the discharge port. The vibrating plate (3) is connected to the first optical detection glass platform (8) through the direct vibration structure (4).

5. A dual-disc machine structure according to claim 4, characterized in that, The carrier plate (2) is provided with a guide structure (6) and an optical fiber structure (7), and the guide structure (6) and the optical fiber structure (7) are arranged around the first optical inspection glass platform (8).

6. The dual-disc machine structure according to claim 5, characterized in that, The material collection structure (101) includes an OK material collection box (14), a first NG material box (15), a second NG material box (16), and an uninspected material box (17). The OK material collection box (14), the first NG material box (15), the second NG material box (16), and the uninspected material box (17) are arranged side by side on the support plate (2), and the OK material collection box (14), the first NG material box (15), the second NG material box (16), and the uninspected material box (17) are fixedly connected by a pressure plate.

7. A dual-disc machine structure according to claim 6, characterized in that, The OK collection box (14), the first NG box (15), the second NG box (16) and the uninspected box (17) are provided with an air blowing structure (18). The output end of the air blowing structure (18) is placed on the first optical inspection glass platform (8). A material feeding structure (19) is provided on one side of the uninspected box (17). One end of the material feeding structure (19) abuts against the first optical inspection glass platform (8).

8. A dual-disc machine structure according to claim 7, characterized in that, The carrier plate (2) is provided with a second optical inspection glass platform (13), and the first optical inspection glass platform (8) is provided with a first inspection station (9), a second inspection station (10) and a third inspection station (11) around the second optical inspection glass platform (13).

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