Intelligent waste heat heating regulation and control device for air compressor

Abstract

The utility model provides an air compressor waste heat intelligent heating regulation and control device, and relates to the technical field of heating regulation and control devices, the air compressor waste heat intelligent heating regulation and control device comprises a base and a machine body, and a snakelike heat conduction pipe is fixedly installed in the machine body. The second motor is started, the output end of the second motor drives the lead screw to rotate, due to the fact that the lead screw is in threaded connection with the sliding block, and the sliding block is in sliding connection with the guide column, under the limiting effect of the guide column, the sliding block can do linear motion in the direction of the lead screw, the sliding block drives the toothed bar to move synchronously through the connecting rod, and due to the fact that the gear is meshed with the toothed bar, the toothed bar can move synchronously. The toothed bar moves to drive the gear to rotate, then the rotating shaft and the air guide plate fixed to the rotating shaft are driven to change the angle, by adjusting the angle of the air guide plate, the air circulation amount and the heat dissipation area can be controlled, the heat dissipation degree can be precisely adjusted and controlled, heat output by the device is made to be matched with actual requirements, and compared with a traditional waste heat heating device, the device has the advantages that the cost is reduced. And heat output is more intelligent and accurate, and the heating effect and the comfort degree are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of heating control devices, and in particular to an intelligent heating control device for waste heat from an air compressor. Background Technology

[0002] In industrial production, air compressors, as commonly used power equipment, generate a significant amount of waste heat during operation. Statistics show that approximately 60%-80% of the heat generated by an air compressor during operation is lost as thermal energy. If this heat is not effectively utilized, it not only results in a huge waste of energy but may also negatively impact the equipment's lifespan and operational stability due to excessively high temperatures.

[0003] Currently, although some enterprises have adopted waste heat recovery systems to recover and utilize waste heat from air compressors for purposes such as heating, existing waste heat heating devices still have shortcomings. Traditional devices lack intelligent means for controlling waste heat, making it difficult to accurately adjust heat output according to actual heating needs and changes in ambient temperature, resulting in low energy utilization efficiency. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this utility model is to solve the problems mentioned in the background art and to propose an intelligent heating control device for waste heat from air compressors.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: an intelligent heating control device for waste heat from an air compressor, comprising a base and a body. A serpentine heat-conducting pipe is fixedly installed inside the body. A water inlet pipe is fixedly installed at one end of the serpentine heat-conducting pipe, and a water outlet pipe is fixedly installed at the end of the serpentine heat-conducting pipe away from the water inlet pipe. Heat-conducting plates are uniformly fixedly installed on the outer wall of the serpentine heat-conducting pipe. A circular shell is fixedly installed on the back of the body. A mounting frame is fixedly installed on the inner wall of the circular shell. A motor is fixedly installed inside the mounting frame. Fan blades are fixedly installed at the output end of the motor. A rotating shaft is uniformly connected to one side of the machine body. A guide plate is fixedly installed on the outer wall of the rotating shaft. A gear is fixedly installed at one end of the rotating shaft. A fixing plate one is fixedly installed on the side of the machine body near the gear. A fixing plate two is fixedly installed on the side of the machine body near the gear. Guide columns are symmetrically fixedly installed on the top of the fixing plate two. A motor two is fixedly installed on the top of the fixing plate one. A lead screw is fixedly installed at the output end of the motor two. A sliding block is threadedly connected to the outer wall of the lead screw. A connecting rod is fixedly installed on one side of the sliding block. A toothed rod is fixedly installed at the end of the connecting rod away from the sliding block.

[0006] Preferably, both the inlet pipe and the outlet pipe are fixedly connected to the machine body.

[0007] Preferably, the base is located at the bottom of the machine body, and the base is fixedly connected to the machine body.

[0008] Preferably, the top end of the guide post is fixedly connected to the first fixing plate, and the lead screw is rotatably connected to both the first fixing plate and the second fixing plate.

[0009] Preferably, the gear and the rack mesh with each other.

[0010] Preferably, the sliding block and the guide post are slidably connected.

[0011] Preferably, the outer wall of the circular shell is fitted with a housing, the inner wall of the housing is fixedly installed with a dustproof net, the circular shell and the outer wall of the housing are provided with limit holes, the side of the machine body near the circular shell is fixedly installed with a connecting plate, the inside of the connecting plate is slidably connected with a limit post, the outer wall of the limit post is fixedly installed with a ring, the top of the limit post is fixedly installed with a pull rod, and the outer wall of the limit post is fitted with a spring.

[0012] Preferably, the housing and the circular shell are slidably connected.

[0013] Preferably, one end of the spring is fixedly connected to the ring, and the other end of the spring is fixedly connected to the connecting plate.

[0014] Preferably, the limiting post and the limiting hole are slidably connected.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] 1. In this utility model, by starting the second motor, the output end of the second motor drives the lead screw to rotate. Since the lead screw is threadedly connected to the sliding block, and the sliding block is slidably connected to the guide post, under the limiting action of the guide post, the sliding block will move linearly along the direction of the lead screw. The sliding block drives the rack to move synchronously through the connecting rod. Since the gear and the rack mesh with each other, the movement of the rack will drive the gear to rotate, thereby driving the rotating shaft and the air guide plate fixed on the rotating shaft to change the angle. By adjusting the angle of the air guide plate, the airflow and heat dissipation area can be controlled, and the degree of heat dissipation can be precisely controlled, so that the heat output of the device matches the actual demand. Compared with traditional waste heat heating devices, the heat output is more intelligent and precise, improving the heating effect and comfort.

[0017] 2. In this utility model, the dustproof net effectively prevents dust from entering the device, ensuring stable operation and extending the service life of the equipment. Simultaneously, when dust needs to be cleaned, pulling the lever upwards allows the limiting post to overcome the spring force and be pulled out of the limiting hole. At this time, the housing can slide off along the outer wall of the round shell. After detachment, the dustproof net inside the housing can be cleaned. After cleaning, the housing is returned to its original position. After returning to its original position, the lever is released, and under the action of the spring force, the limiting post re-inserts into the limiting hole, fixing the housing and completing the maintenance operation. This ensures the continuous and stable operation of the device, eliminating the need for complex tools and cumbersome procedures, thus reducing maintenance difficulty and labor costs. Attached Figure Description

[0018] Figure 1 This utility model provides an overall structural schematic diagram of an intelligent heating control device for waste heat from an air compressor.

[0019] Figure 2 This utility model provides a cross-sectional structural schematic diagram of an intelligent heating control device for waste heat from an air compressor.

[0020] Figure 3 This utility model provides a partial structural schematic diagram of an intelligent heating control device for waste heat from an air compressor.

[0021] Figure 4 This utility model provides an exploded structural diagram of an intelligent heating control device for waste heat from an air compressor.

[0022] Figure 5 This utility model proposes an intelligent heating control device for waste heat from an air compressor. Figure 4 Enlarged view of point A in the middle.

[0023] Legend: 1. Base; 2. Body; 3. Serpentine heat pipe; 4. Water inlet pipe; 5. Water outlet pipe; 6. Heat conduction plate; 7. Round shell; 8. Mounting bracket; 9. Motor 1; 10. Fan blade; 11. Shaft; 12. Air guide plate; 13. Gear; 14. Fixing plate 1; 15. Fixing plate 2; 16. Guide column; 17. Motor 2; 18. Lead screw; 19. Sliding block; 20. Connecting rod; 21. Gear rack; 22. Shell; 23. Dustproof net; 24. Limiting hole; 25. Connecting plate; 26. Limiting column; 27. Ring; 28. Pull rod; 29. ​​Spring. Detailed Implementation

[0024] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0026] Example 1: As Figures 1-4 As shown, this utility model provides a technical solution: an intelligent heating control device for waste heat from an air compressor, comprising a base 1 and a body 2. A serpentine heat-conducting pipe 3 is fixedly installed inside the body 2. A water inlet pipe 4 is fixedly installed at one end of the serpentine heat-conducting pipe 3, and a water outlet pipe 5 is fixedly installed at the end of the serpentine heat-conducting pipe 3 away from the water inlet pipe 4. Heat-conducting plates 6 are uniformly fixedly installed on the outer wall of the serpentine heat-conducting pipe 3. A circular shell 7 is fixedly installed on the back of the body 2. A mounting frame 8 is fixedly installed on the inner wall of the circular shell 7. A motor 9 is fixedly installed inside the mounting frame 8. A fan blade 10 is fixedly installed at the output end of the motor 9. A rotating shaft 11 is uniformly rotatably connected inside one side of the body 2. A guide plate 12 is fixedly installed on the outer wall of the rotating shaft 11. A gear 13 is fixedly installed at one end of the rotating shaft 11. A fixing plate 14 is fixedly installed on the side of the body 2 closest to the gear 13. A fixing plate 15 is fixedly installed on the side of body 2 near gear 13. Guide columns 16 are symmetrically fixedly installed on the top of fixing plate 14. Motor 17 is fixedly installed on the top of fixing plate 14. A lead screw 18 is fixedly installed at the output end of motor 17. A sliding block 19 is threadedly connected to the outer wall of lead screw 18. A connecting rod 20 is fixedly installed on one side of sliding block 19. A rack 21 is fixedly installed at the end of connecting rod 20 away from sliding block 19. Water inlet pipe 4 and water outlet pipe 5 are fixedly connected to body 2. Base 1 is located at the bottom of body 2 and is fixedly connected to body 2. The top of guide column 16 is fixedly connected to fixing plate 14. Lead screw 18 is rotatably connected to fixing plate 14 and fixing plate 15. Gear 13 and rack 21 mesh with each other. Sliding block 19 is slidably connected to guide column 16.

[0027] In this embodiment, by starting motor 17, the output end of motor 17 drives lead screw 18 to rotate. Since lead screw 18 is threadedly connected to sliding block 19 and sliding block 19 is slidably connected to guide post 16, under the limiting action of guide post 16, sliding block 19 will move linearly along lead screw 18. Sliding block 19 drives rack 21 to move synchronously through connecting rod 20. Since gear 13 and rack 21 mesh with each other, the movement of rack 21 will drive gear 13 to rotate, thereby driving shaft 11 and air guide plate 12 fixed on shaft 11 to change angle. By adjusting the angle of air guide plate 12, the airflow and heat dissipation area can be controlled, and the degree of heat dissipation can be precisely controlled, so that the heat output of the device matches the actual demand. Compared with traditional waste heat heating devices, the heat output is more intelligent and precise, improving heating effect and comfort.

[0028] Example 2: As Figures 4-5 As shown, a shell 22 is fitted onto the outer wall of the circular shell 7. A dustproof net 23 is fixedly installed on the inner wall of the shell 22. Limiting holes 24 are opened on the outer walls of the circular shell 7 and the shell 22. A connecting plate 25 is fixedly installed on the side of the body 2 near the circular shell 7. A limiting post 26 is slidably connected inside the connecting plate 25. A ring 27 is fixedly installed on the outer wall of the limiting post 26. A pull rod 28 is fixedly installed on the top of the limiting post 26. A spring 29 is fitted onto the outer wall of the limiting post 26. The shell 22 and the circular shell 7 are slidably connected. One end of the spring 29 is fixedly connected to the ring 27. The other end of the spring 29 is fixedly connected to the connecting plate 25. The limiting post 26 is slidably connected to the limiting hole 24.

[0029] In this embodiment, the dustproof net 23 effectively prevents dust from entering the device, ensuring stable operation and extending the device's service life. Simultaneously, when dust needs to be cleaned, pulling the lever 28 upwards allows the limiting post 26 to overcome the spring force of the spring 29 and be pulled out of the limiting hole 24. At this time, the housing 22 can slide off along the outer wall of the circular shell 7. After detachment, the dustproof net 23 inside the housing 22 can be cleaned. After cleaning, the housing 22 is returned to its original position. After returning to its original position, the lever 28 is released, and under the action of the spring force of the spring 29, the limiting post 26 re-inserts into the limiting hole 24, fixing the housing 22 and completing the maintenance operation. This ensures the device continues to operate stably without the need for complex tools and cumbersome procedures, reducing maintenance difficulty and labor costs.

[0030] The working principle of this embodiment is as follows: When using the intelligent heating control device for waste heat from the air compressor, the hot water after heat exchange by the air compressor is first injected into the serpentine heat conduction pipe 3 through the inlet pipe 4. The hot water flows in the serpentine heat conduction pipe 3, and the heat it carries is quickly dissipated into the internal space of the machine body 2 through the heat conduction plate 6. At this time, the motor 9 is started, and the motor 9 drives the fan blade 10 to rotate at high speed, accelerating the air flow and quickly guiding the heat dissipated by the heat conduction plate 6 to the outside, promoting the efficient transfer of heat. When it is necessary to adjust the heat output according to the actual heating demand and changes in ambient temperature, start motor 17. The output end of motor 17 drives the lead screw 18 to rotate. Since the lead screw 18 is threadedly connected to the sliding block 19 and the sliding block 19 is slidably connected to the guide post 16, the sliding block 19 will move linearly along the direction of the lead screw 18 under the limiting action of the guide post 16. The sliding block 19 drives the rack 21 to move synchronously through the connecting rod 20. Since the gear 13 and the rack 21 mesh with each other, the movement of the rack 21 will drive the gear 13 to rotate, thereby driving the rotating shaft 11 and the air guide plate 12 fixed on the rotating shaft 11 to change the angle. By adjusting the angle of the air guide plate 12, the airflow and heat dissipation area can be controlled, and the degree of heat dissipation can be precisely controlled so that the heat output of the device matches the actual demand. During long-term use, regular maintenance is required to ensure the performance of the device. The housing 22, which is fitted on the outer wall of the circular shell 7, is equipped with a dustproof net 23 to prevent dust from entering the device. When it is necessary to clean the dust, pull the lever 28 upward to allow the limiting post 26 to overcome the elastic force of the spring 29 and be pulled out of the limiting hole 24. At this time, the housing 22 can slide off along the outer wall of the circular shell 7. After it is off, the dustproof net 23 inside the housing 22 can be cleaned. After cleaning, the housing 22 is returned to its original position. After returning to its original position, the lever 28 is released. Under the action of the spring 29, the limiting post 26 is reinserted into the limiting hole 24 to fix the housing 22, thus completing the maintenance operation and ensuring the continuous and stable operation of the device.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An intelligent heating control device for waste heat from an air compressor, comprising a base (1) and a body (2), characterized in that: A serpentine heat pipe (3) is fixedly installed inside the body (2). A water inlet pipe (4) is fixedly installed at one end of the serpentine heat pipe (3). A water outlet pipe (5) is fixedly installed at the end of the serpentine heat pipe (3) away from the water inlet pipe (4). A heat-conducting plate (6) is evenly fixedly installed on the outer wall of the serpentine heat pipe (3). A round shell (7) is fixedly installed on the back of the body (2). A mounting bracket (8) is fixedly installed on the inner wall of the round shell (7). A motor (9) is fixedly installed inside the mounting bracket (8). A fan blade (10) is fixedly installed at the output end of the motor (9). A rotating shaft (11) is evenly rotatably connected inside one side of the body (2). A wind guide plate (12) is fixedly installed on the outer wall of the rotating shaft (11). A gear (13) is fixedly installed at one end of the rotating shaft (11). A fixing plate (14) is fixedly installed on the side of the machine body (2) near the gear (13). A fixing plate (25) is fixedly installed on the side of the machine body (2) near the gear (13). Guide columns (16) are symmetrically fixedly installed on the top of the fixing plate (25). A motor (27) is fixedly installed on the top of the fixing plate (14). A lead screw (18) is fixedly installed at the output end of the motor (27). A sliding block (19) is threadedly connected to the outer wall of the lead screw (18). A connecting rod (20) is fixedly installed on one side of the sliding block (19). A rack (21) is fixedly installed at the end of the connecting rod (20) away from the sliding block (19).

2. The intelligent heating control device for waste heat from air compressors according to claim 1, characterized in that: Both the inlet pipe (4) and the outlet pipe (5) are fixedly connected to the body (2).

3. The intelligent heating control device for waste heat from air compressors according to claim 1, characterized in that: The base (1) is located at the bottom of the body (2), and the base (1) is fixedly connected to the body (2).

4. The intelligent heating control device for waste heat from air compressors according to claim 1, characterized in that: The top end of the guide post (16) is fixedly connected to the first fixing plate (14), and the lead screw (18) is rotatably connected to the first fixing plate (14) and the second fixing plate (15).

5. The intelligent heating control device for waste heat from air compressors according to claim 1, characterized in that: The gear (13) meshes with the rack (21).

6. The intelligent heating control device for waste heat from air compressors according to claim 1, characterized in that: The sliding block (19) is slidably connected to the guide post (16).

7. The intelligent heating control device for waste heat from air compressors according to claim 1, characterized in that: The outer wall of the circular shell (7) is fitted with a shell (22), and a dustproof net (23) is fixedly installed on the inner wall of the shell (22). Limiting holes (24) are opened on the outer walls of the circular shell (7) and the shell (22). A connecting plate (25) is fixedly installed on the side of the body (2) near the circular shell (7). A limiting post (26) is slidably connected inside the connecting plate (25). A ring (27) is fixedly installed on the outer wall of the limiting post (26). A pull rod (28) is fixedly installed on the top of the limiting post (26). A spring (29) is fitted on the outer wall of the limiting post (26).

8. The intelligent heating control device for waste heat from air compressors according to claim 7, characterized in that: The shell (22) and the circular shell (7) are slidably connected.

9. The intelligent heating control device for waste heat from air compressors according to claim 7, characterized in that: One end of the spring (29) is fixedly connected to the ring (27), and the other end of the spring (29) is fixedly connected to the connecting plate (25).

10. The intelligent heating control device for waste heat from air compressors according to claim 7, characterized in that: The limiting post (26) is slidably connected to the limiting hole (24).

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