Knitting machine heart assembly with floating hair cleaning structure

Abstract

The utility model discloses a knitting machine heart component with a floating hair cleaning structure, which belongs to the technical field of knitting machine hearts and comprises a knitting mechanism base, a plurality of triangular seats are arranged on the top surface of the knitting mechanism base, mounting seats are mounted on the outer sides of the triangular seats, and connecting seats are fixedly connected to the outer sides of the mounting seats. Yarn penetrates through the brush rollers, the servo motor is used for driving the rotating rod and the brush rollers to rotate, floating wool on the yarn is swept down through the brush rollers, in addition, the sucking pump is used for enabling the wool sucking steel pipe and the cleaning hopper to generate suction force, and the floating wool is sucked into an inner cavity of the collecting box through the suction force of the wool sucking steel pipe and the cleaning hopper. According to the knitting machine heart assembly with the floating wool cleaning structure, floating wool is intercepted in the inner cavity of the collecting box through the filter screen, the function of cleaning the floating wool on yarn is achieved, smooth operation of the knitting machine heart is guaranteed, and the practicability of the knitting machine heart assembly with the floating wool cleaning structure is improved.

Description

Technical Field

[0001] This utility model relates to the field of knitting machine core technology, and more specifically, to a knitting machine core component with a lint removal structure. Background Technology

[0002] Circular knitting machines play a crucial role in the textile industry, producing various knitted fabrics commonly found in our daily lives. Whether it's T-shirts, sweatshirts, shirts, or household towels, curtains, and bedding, the exquisite patterns such as jacquard, ribbing, and knitted crochet designs on them all rely on the meticulous craftsmanship of circular knitting machines. The heart of a knitting machine usually refers to the knitting mechanism, the core component of a circular knitting machine. It mainly consists of a cylinder, needles, cams, cam seats, and sinkers. These components work together to control the up-and-down movement of the needles, completing the entire process of knitting yarn into fabric. However, knitted yarns contain loose fibers. Failure to remove these fibers affects the knitting effect and can even damage or jam the machine. Therefore, we have proposed a knitting machine heart component with a fiber removal structure. Utility Model Content

[0003] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a core component of a knitting machine with a lint removal structure.

[0004] To solve the above problems, the present invention adopts the following technical solution:

[0005] A knitting machine core component with a lint removal structure includes a knitting mechanism base. Multiple triangular seats are provided on the top surface of the knitting mechanism base. Mounting seats are installed on the outer sides of each of the triangular seats. Connecting seats are fixedly connected to the outer sides of each mounting seat. A collection box is fixedly connected to the end of each connecting seat. A lint-absorbing steel pipe is fixedly sleeved on the top of each collection box. A cleaning hopper is fixedly connected to the top of each lint-absorbing steel pipe. Multiple cleaning mechanisms are provided on the cleaning hopper. An air pump is fixedly installed on the end face of the collection box. The input end of the air pump extends into the inner cavity of the collection box. A filter screen is fixedly sleeved within the inner cavity of the collection box.

[0006] As a preferred embodiment of this utility model, the cleaning mechanism includes a rotating rod rotatably connected to the inner cavity of the cleaning bucket and a servo motor fixedly installed on the outer side of the cleaning bucket. The output shaft of the servo motor is connected to the end of the rotating rod through a coupling, and a brush roller is fixedly sleeved on the outer side of the rotating rod.

[0007] As a preferred embodiment of this utility model, the outer side of the triangular seat is provided with a screw hole, the mounting base is provided with a mounting hole, a fastening bolt is fitted on the mounting hole, and the end of the fastening bolt is threaded into the inner cavity of the screw hole.

[0008] As a preferred embodiment of this utility model, the outer side of the collection box is hinged with a sealing door, and the inner side of the sealing door is in contact with the side of the filter screen.

[0009] In a preferred embodiment of this utility model, a front guide roller is rotatably connected to one end of the cleaning bucket, and a rear guide roller is rotatably connected to the other end of the cleaning bucket.

[0010] In a preferred embodiment of this utility model, the two ends of the front guide roller and the rear guide roller are respectively attached to the inner wall of the cleaning hopper.

[0011] The advantages of this utility model are:

[0012] In this invention, the yarn passes through multiple brush rollers. A servo motor drives a rotating rod and brush rollers to rotate, and the brush rollers sweep away the loose lint from the yarn. In addition, an air pump generates suction through the suction pipe and cleaning bucket, which draws the loose lint into the inner cavity of the collection box. A filter screen traps the loose lint in the inner cavity of the collection box, thus achieving the function of cleaning loose lint from the yarn. This ensures the smooth operation of the knitting machine's core component and improves the practicality of the knitting machine's core component with a loose lint cleaning structure. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the triangular base of this utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the collection box of this utility model;

[0016] Figure 4 This is a schematic diagram showing the disassembled cleaning bucket and rotating rod of this utility model;

[0017] Figure 5 This is a cross-sectional view of the collection box of this utility model.

[0018] Explanation of the labels in the diagram:

[0019] 1. Weaving mechanism base; 2. Triangular seat; 3. Mounting seat; 4. Connecting seat; 5. Collection box; 6. Hair suction steel pipe; 7. Cleaning bucket; 8. Cleaning mechanism; 9. Air pump; 10. Filter screen; 11. Sealing door; 12. Servo motor; 13. Rotating rod; 14. Brush roller; 15. Front guide roller; 16. Rear guide roller; 17. Mounting hole; 18. Fastening bolt; 19. Screw hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Example:

[0024] Please see Figure 1-5 A knitting machine core component with a lint removal structure includes a knitting mechanism base 1, a plurality of triangular seats 2 on the top surface of the knitting mechanism base 1, mounting seats 3 on the outer side of each of the plurality of triangular seats 2, connecting seats 4 fixedly connected to the outer side of each mounting seat 3, a collection box 5 fixedly connected to the end of each connecting seat 4, a lint-absorbing steel pipe 6 fixedly sleeved on the top of each collection box 5, a cleaning hopper 7 fixedly connected to the top end of each lint-absorbing steel pipe 6, a plurality of cleaning mechanisms 8 on the cleaning hopper 7, an air pump 9 fixedly installed on the end face of the collection box 5, the input end of the air pump 9 extending into the inner cavity of the collection box 5, and a filter screen 10 fixedly sleeved in the inner cavity of the collection box 5.

[0025] In this embodiment, the air pump 9 and servo motor 12 are controlled by the controller of the knitting machine, and the air pump 9 and servo motor 12 are powered by the power cord of the peripheral device.

[0026] For details, please refer to Figure 1 and Figure 4The cleaning mechanism 8 includes a rotating rod 13 rotatably connected to the inner cavity of the cleaning bucket 7 and a servo motor 12 fixedly installed on the outside of the cleaning bucket 7. The output shaft of the servo motor 12 is connected to the end of the rotating rod 13 through a coupling. A brush roller 14 is fixedly sleeved on the outside of the rotating rod 13.

[0027] In this embodiment, multiple cleaning mechanisms 8 are arranged intermittently in the upper and lower parts so that the loose hairs on the yarn can be sucked away by the suction of the lint-absorbing steel pipe 6 after being cleaned down.

[0028] For details, please refer to Figures 2 to 5 The outer side of the triangular seat 2 is provided with a screw hole 19, and the mounting seat 3 is provided with a mounting hole 17. A fastening bolt 18 is fitted on the mounting hole 17, and the end of the fastening bolt 18 is threaded into the inner cavity of the screw hole 19.

[0029] In this embodiment, the mounting base 3 is installed on the triangular base 2 by the cooperation of the mounting hole 17, the fastening bolt 18 and the screw hole 19.

[0030] For details, please refer to Figure 3 and Figure 5 A sealing door 11 is hinged to the outside of the collection box 5, and the inner side of the sealing door 11 is in contact with the side of the filter screen 10.

[0031] In this embodiment, the floating hair collected inside the collection box 5 is cleaned by opening the sealing door 11.

[0032] For details, please refer to Figure 3 One end of the cleaning bucket 7 is rotatably connected to a front guide roller 15, and the other end of the cleaning bucket 7 is rotatably connected to a rear guide roller 16.

[0033] In this embodiment, the front guide roller 15 is used to guide the yarn released by the yarn feeding mechanism, and the rear guide roller 16 is used to guide the yarn after the floating hair is cleaned, so that the yarn is supplied to the weaving mechanism.

[0034] For details, please refer to Figure 3 The two ends of the front guide roller 15 and the rear guide roller 16 are respectively attached to the inner wall of the cleaning bucket 7.

[0035] In this embodiment, the yarn is guided only through the front guide roller 15 and the rear guide roller 16 to prevent the yarn from falling off from the ends of the front guide roller 15 and the rear guide roller 16.

[0036] Working principle: In use, the yarn from the yarn feeding mechanism first passes through the lower part of the front guide roller 15, then through the inner side of multiple brush rollers 14, and finally exits from the upper part of the rear guide roller 16, connecting the yarn to the braiding mechanism for yarn supply. Then, the vacuum pump 9 is started to draw air from the inner cavity of the collection box 5. The negative pressure suction in the inner cavity of the collection box 5 generates suction force on the suction pipe 6 and the cleaning bucket 7. Then, the servo motor 12 is started to drive the rotating rod 13 and the brush rollers 14 to rotate, using the brush rollers 14 to sweep the loose hairs on the yarn, removing them. Finally, the suction force of the suction pipe 6 and the cleaning bucket 7 draws the loose hairs into the inner cavity of the collection box 5, where the filter screen 10 traps and collects them, thus cleaning the loose hairs on the yarn.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A knitting machine core component with a lint removal structure, comprising a knitting mechanism base (1), characterized in that: The top surface of the base (1) of the weaving mechanism is provided with a plurality of triangular seats (2), and an mounting seat (3) is installed on the outer side of each of the plurality of triangular seats (2). A connecting seat (4) is fixedly connected to the outer side of each mounting seat (3). A collection box (5) is fixedly connected to the end of each connecting seat (4). A hair-absorbing steel pipe (6) is fixedly sleeved on the top of each collection box (5). A cleaning bucket (7) is fixedly connected to the top of each hair-absorbing steel pipe (6). A plurality of cleaning mechanisms (8) are provided on the cleaning bucket (7). An air pump (9) is fixedly installed on the end face of the collection box (5). The input end of the air pump (9) extends into the inner cavity of the collection box (5). A filter screen (10) is fixedly sleeved in the inner cavity of the collection box (5).

2. The core component of a knitting machine with a lint removal structure according to claim 1, characterized in that: The cleaning mechanism (8) includes a rotating rod (13) rotatably connected to the inner cavity of the cleaning bucket (7) and a servo motor (12) fixedly installed on the outside of the cleaning bucket (7). The output shaft of the servo motor (12) is connected to the end of the rotating rod (13) through a coupling. A brush roller (14) is fixedly sleeved on the outside of the rotating rod (13).

3. The core component of a knitting machine with a lint removal structure according to claim 1, characterized in that: The outer side of the triangular seat (2) is provided with a screw hole (19), and the mounting seat (3) is provided with a mounting hole (17). A fastening bolt (18) is fitted on the mounting hole (17), and the end of the fastening bolt (18) is threaded into the inner cavity of the screw hole (19).

4. The core component of a knitting machine with a lint removal structure according to claim 1, characterized in that: The outer side of the collection box (5) is hinged with a sealing door (11), and the inner side of the sealing door (11) is in contact with the side of the filter screen (10).

5. A knitting machine core component with a lint removal structure according to claim 1, characterized in that: One end of the cleaning bucket (7) is rotatably connected to a front guide roller (15), and the other end of the cleaning bucket (7) is rotatably connected to a rear guide roller (16).

6. A knitting machine core component with a lint removal structure according to claim 5, characterized in that: The two ends of the front guide roller (15) and the rear guide roller (16) are respectively attached to the inner wall of the cleaning bucket (7).

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