Polyester fabric processing and humidifying equipment
By designing a humidification device for polyester fabric processing, and utilizing a combination structure of a support base and staggered spray pipe rack, the problem of uneven humidification in existing equipment was solved, achieving a comprehensive and uniform humidification effect for polyester fabric.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-15
AI Technical Summary
In the humidification process of existing polyester fabric processing equipment, the nozzle coverage is limited, resulting in insufficient humidification water per unit area. This makes it difficult to ensure that water is evenly sprayed onto the upper and lower surfaces of the fabric and the gaps between fibers, thus affecting the uniformity of humidity.
A humidification device for polyester fabric processing was designed, which adopts a support base, rotating roller, moving roller frame, lower pressure roller and staggered upper and lower spray pipe frame. By bending the polyester fabric back and forth and spraying it in a staggered manner, the humidification area and time are increased, and the water is sprayed evenly.
It achieves sufficient humidification of the upper and lower surfaces of polyester fabric and the gaps between fibers, improves the humidification effect, and ensures the uniformity and practicality of the overall humidity.
Smart Images
Figure CN224243447U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of humidification equipment technology, and in particular to a humidification equipment for processing polyester fabric. Background Technology
[0002] Polyester fabric is a synthetic fiber fabric mainly composed of polyethylene terephthalate fibers. It is a fabric with high strength, abrasion resistance, fade resistance, corrosion resistance, and easy cleaning. It is widely used in home textiles, clothing, industrial materials, and other fields. When processing polyester fabric, a humidification device is required to humidify it. Humidification is used to improve the fabric's processing performance, reduce static electricity, and prevent problems such as deformation, shrinkage, or uneven dyeing caused by uneven local drying and wetting, thus avoiding quality defects.
[0003] An existing humidification device for polyester fabric processing (Announcement No.: CN221988843U) has at least the following drawbacks:
[0004] By using a loop-shaped feed pipe with evenly distributed nozzles, 360° spraying without dead angles is achieved, ensuring that the polyester fabric is fully covered and humidified, reducing the problem of uneven local humidity. However, the nozzle coverage area is relatively limited, resulting in a limited water-receiving area for the polyester fabric and a small amount of humidifying water per unit area. At the same time, it is difficult to spray and wet the bottom surface, making it difficult to ensure that water is evenly sprayed onto the upper and lower surfaces and fiber gaps of the polyester fabric, thus making it difficult to guarantee the overall humidity. Therefore, it is necessary to propose a humidification device for polyester fabric processing to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a humidification device for polyester fabric processing.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A humidification device for processing polyester fabric includes a support base, on the top surface of which a polyester fabric is disposed. It also includes a humidification component for humidifying the polyester fabric, the humidification component being disposed on the top surface of the support base. The humidification component includes: a support plate fixedly mounted on the top surface of the support base; a fixed roller frame fixedly mounted on the top surface of the support plate; a plurality of rotating rollers movably sleeved on the outer circular wall of the fixed roller frame; a support frame fixedly mounted on the top surface of the support base; two limiting posts fixedly mounted inside the support frame; and a movable roller frame disposed on the top surface of the support base.
[0008] As a further embodiment of this utility model, the humidification component package further includes: two limiting tube frames fixedly installed on the bottom surface of the movable roller frame, the limiting tube frames being movably sleeved with the limiting posts, a plurality of lower pressure rollers being movably sleeved on the outer circular wall surface of the movable roller frame, the rotating roller and the lower pressure rollers being arranged alternately, the polyester cloth being draped over the outer circular wall surface of the lower pressure rollers and the rotating rollers, and an upper spray tube frame and a lower spray tube frame being provided on the top surface of the support base.
[0009] As a further embodiment of this utility model, a support frame is provided on the top surface of the support base, and several hanging clamps are installed on the bottom surface of the support frame. The hanging clamps are fixedly sleeved with the upper spray pipe frame. Two support holes are opened on the top surface of the support frame, and the support holes are movably sleeved with the limiting post. Connecting posts are fixedly installed on one side of the movable roller frame and one side of the support base, respectively. An industrial electric push rod is movably sleeved on the outside of the connecting post. A connecting pipe is fixedly installed on the top surface of the limiting pipe frame. The connecting pipe is fixedly installed with the support frame and movably sleeved with the limiting post. A PLC controller is fixedly installed on one side of the support frame, and the PLC controller is electrically connected to the industrial electric push rod.
[0010] As a further embodiment of this utility model, a water collection tank is fixedly installed on the top surface of the support base, and the water collection tank is fixedly installed with the support plate and the support frame.
[0011] As a further embodiment of this utility model, two fixing plates are installed inside the water collection tank, and the fixing plates are fixedly installed with the lower spray pipe frame.
[0012] As a further embodiment of this utility model, the nozzles of the lower spray pipe frame and the nozzles of the upper spray pipe frame are arranged alternately.
[0013] As a further embodiment of this utility model, two bearings are fixedly sleeved on the inner circular wall surface of the rotating roller and the inner circular wall surface of the lower pressure roller, respectively.
[0014] As a further embodiment of this utility model, a guide roller frame is fixedly installed on one side of the water collection tank, and the guide roller frame is fixedly installed with the support frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By using the support base, polyester fabric, support plate, fixed roller frame, rotating roller, moving roller frame, lower pressure roller, and limiting tube frame in coordination, the polyester fabric can be humidified. By bending the polyester fabric back and forth, the humidification area is increased, the humidification time per unit area of the polyester fabric is increased, and the amount of humidifying water is guaranteed. At the same time, humidification can be carried out from top to bottom, so that the water is fully and evenly sprayed onto the upper surface, lower surface and fiber gaps of the polyester fabric, ensuring the overall humidity and humidification effect, which is quite practical.
[0017] 2. Excess water can be collected by the set water collection tank. The upper spray pipe frame is suspended and fixed by the cooperation of the support frame and the hanging hoop. The upper spray pipe frame moves with the moving roller frame by the cooperation of the connecting pipe, support hole and support frame. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a polyester fabric processing humidification device proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the support base structure of a polyester fabric processing humidification device proposed in this utility model;
[0020] Figure 3 This is a schematic diagram of the moving roller frame structure of a polyester fabric processing humidification equipment proposed in this utility model;
[0021] Figure 4 for Figure 3 A partial structural diagram of A in the middle;
[0022] Figure 5 This is a schematic diagram of the limiting column structure of a polyester fabric processing humidification device proposed in this utility model;
[0023] Figure 6 This is a schematic diagram of the connecting pipe structure of a polyester fabric processing humidification device proposed in this utility model;
[0024] Figure 7 This is a schematic diagram of the lower spray pipe frame structure of a polyester fabric processing humidification equipment proposed in this utility model.
[0025] In the diagram: 1. Support base; 2. Polyester fabric; 3. Support plate; 4. Fixed roller frame; 5. Rotating roller; 6. Moving roller frame; 7. Lower pressure roller; 8. Limiting tube frame; 9. Industrial electric push rod; 10. Support frame; 11. Support hole; 12. Connecting pipe; 13. Upper spraying tube frame; 14. Support frame; 15. Limiting column; 16. Connecting column; 17. Water collection tank; 18. Hanging clamp; 19. Lower spraying tube frame; 20. Fixed plate; 21. Guide roller frame. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Reference Figures 1-7 A humidification device for processing polyester fabric includes: a support base 1, on the top surface of which a polyester fabric 2 is disposed; and a humidification component for humidifying the polyester fabric 2, the humidification component being disposed on the top surface of the support base 1. The humidification component includes: a support plate 3, the support plate 3 being fixedly installed on the top surface of the support base 1; a fixed roller frame 4 being fixedly installed on the top surface of the support plate 3; a plurality of rotating rollers 5 being movably sleeved on the outer circular wall of the fixed roller frame 4; a support frame 14 being fixedly installed on the top surface of the support base 1; two limiting posts 15 being fixedly installed inside the support frame 14; and a movable roller frame 6 being disposed on the top surface of the support base 1.
[0030] In this embodiment, the humidification component package also includes: two limiting tube frames 8 are fixedly installed on the bottom surface of the movable roller frame 6, the limiting tube frames 8 are movably connected to the limiting post 15, a number of lower pressure rollers 7 are movably connected to the outer circular wall surface of the movable roller frame 6, the rotating roller 5 and the lower pressure rollers 7 are arranged alternately, the polyester cloth 2 is laid on the outer circular wall surface of the lower pressure rollers 7 and the rotating rollers 5, and the top surface of the support base 1 is provided with an upper spray tube frame 13 and a lower spray tube frame 19.
[0031] In this embodiment, a support frame 10 is provided on the top surface of the support base 1, and several hanging clamps 18 are installed on the bottom surface of the support frame 10. The hanging clamps 18 are fixedly sleeved with the upper spray pipe frame 13. Two support holes 11 are opened on the top surface of the support frame 10. The support holes 11 are movably sleeved with the limiting post 15. Connecting posts 16 are fixedly installed on one side of the movable roller frame 6 and one side of the support base 1, respectively. An industrial electric push rod 9 is movably sleeved on the outside of the connecting post 16. A connecting pipe 12 is fixedly installed on the top surface of the limiting pipe frame 8. The connecting pipe 12 is fixedly installed with the support frame 10 and movably sleeved with the limiting post 15. A PLC controller is fixedly installed on one side of the support frame 14. The PLC controller is electrically connected to the industrial electric push rod 9.
[0032] In this embodiment, a water collection tank 17 is fixedly installed on the top surface of the support base 1. The water collection tank 17 is fixedly installed with the support plate 3 and the support frame 14. Two fixing plates 20 are installed inside the water collection tank 17. The fixing plates 20 are fixedly installed with the lower spray pipe frame 19. The nozzles of the lower spray pipe frame 19 and the nozzles of the upper spray pipe frame 13 are staggered. Two bearings are fixedly sleeved on the inner circular wall of the rotating roller 5 and the inner circular wall of the lower pressure roller 7 respectively. A guide roller frame 21 is fixedly installed on one side of the water collection tank 17. The guide roller frame 21 is fixedly installed with the support frame 14.
[0033] As can be seen from the above description, the embodiments of this utility model achieve the following technical effects:
[0034] The upper spray pipe frame 13 and the lower spray pipe frame 19 are connected to the humidification water source pump through the set support base 1, and valves are set. When the user needs to humidify the polyester cloth 2, the industrial electric push rod 9 is activated to push the connecting column 16 to move the moving roller frame 6, the connecting pipe 12 and the support frame 10 to the highest point under the support of the limit column 15. Thus, the polyester cloth 2 is pulled to pass through several moving roller frames 6 and several fixed roller frames 4, and the polyester cloth 2 passes through the bottom of the guide roller frame 21 on the left side. At the same time, the polyester cloth 2 has more redundancy. Then, the industrial electric push rod 9 is activated to retract, causing the moving roller frame 6 to move downward, which in turn moves the moving roller frame 6, the lower pressure roller 7, the connecting pipe 12, the support frame 10 and the upper spray pipe frame 13 downward. The polyester cloth 2 is pressed down by several lower pressure rollers 7. The lower pressure rollers 7 move from the top of the rotating roller 5 to the bottom, pressing down the polyester cloth 2. The polyester cloth 2, which is bent back and forth, forms multiple V shapes.
[0035] Then, the humidifying water pump and valve are activated, so that water is pumped into the interior of the upper spray pipe frame 13 and the lower spray pipe frame 19. The rows of nozzles on the upper spray pipe frame 13 atomize the water and spray it into the V-shaped polyester fabric 2. Similarly, the lower spray pipe frame 19 at the bottom sprays and humidifies the polyester fabric 2. It should be noted that in actual production, the number and spacing of the rotating rollers 5 and the lower pressure rollers 7 are set according to the requirements to avoid excessive moving resistance due to too many rotating rollers 5 and lower pressure rollers 7. Excess water can be collected by the water collection tank 17. The upper spray pipe frame 13 is suspended and fixed by the cooperation of the support frame 10 and the hanging clamp 18. The upper spray pipe frame 13 moves with the moving roller frame 6 through the cooperation of the connecting pipe 12, the support hole 11 and the support frame 10.
[0036] Therefore, by bending the polyester fabric 2 back and forth, the humidification area is increased, the humidification time per unit area of the polyester fabric 2 is increased, the amount of humidification water is guaranteed, and humidification can be carried out from top to bottom, so that the water is fully and evenly sprayed onto the upper surface, lower surface and fiber gaps of the polyester fabric 2, ensuring the overall humidity and humidification effect, which is quite practical.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A humidification device for processing polyester fabric, comprising a support base (1), wherein a polyester fabric (2) is disposed on the top surface of the support base (1), characterized in that: It also includes a humidifying component for humidifying the polyester fabric (2), the humidifying component being disposed on the top surface of the support base (1), the humidifying component including: a support plate (3), the support plate (3) being fixedly installed on the top surface of the support base (1), a fixed roller frame (4) being fixedly installed on the top surface of the support plate (3), a plurality of rotating rollers (5) being movably sleeved on the outer circular wall surface of the fixed roller frame (4), a support frame (14) being fixedly installed on the top surface of the support base (1), two limiting posts (15) being fixedly installed inside the support frame (14), and a movable roller frame (6) being disposed on the top surface of the support base (1).
2. The polyester fabric processing humidification equipment according to claim 1, characterized in that, The humidification component package also includes: two limiting tube frames (8) fixedly installed on the bottom surface of the movable roller frame (6), the limiting tube frames (8) being movably connected to the limiting column (15), a number of lower pressure rollers (7) being movably connected to the outer circular wall surface of the movable roller frame (6), the rotating roller (5) and the lower pressure rollers (7) being staggered, the polyester cloth (2) being laid on the outer circular wall surface of the lower pressure rollers (7) and the rotating rollers (5), and the top surface of the support base (1) being provided with an upper spray tube frame (13) and a lower spray tube frame (19).
3. The polyester fabric processing humidification equipment according to claim 2, characterized in that, The top surface of the support base (1) is provided with a support frame (10), and the bottom surface of the support frame (10) is provided with several hanging clamps (18). The hanging clamps (18) are fixedly connected to the upper spray pipe frame (13). The top surface of the support frame (10) has two support holes (11). The support holes (11) are movably connected to the limiting post (15). One side of the movable roller frame (6) and one side of the support base (1) are respectively fixedly installed with connecting posts (16). An industrial electric push rod (9) is movably connected to the outside of the connecting post (16). The top surface of the limiting pipe frame (8) is fixedly installed with a connecting pipe (12). The connecting pipe (12) is fixedly installed with the support frame (10). The connecting pipe (12) is movably connected to the limiting post (15). One side of the support frame (14) is fixedly installed with a PLC controller. The PLC controller is electrically connected to the industrial electric push rod (9).
4. The polyester fabric processing humidification equipment according to claim 3, characterized in that, A water collection tank (17) is fixedly installed on the top surface of the support base (1), and the water collection tank (17) is fixedly installed with the support plate (3) and the support frame (14).
5. A humidification device for processing polyester fabric according to claim 4, characterized in that, The water collection tank (17) has two fixing plates (20) installed inside, and the fixing plates (20) are fixedly installed with the lower spray pipe frame (19).
6. The humidification equipment for polyester fabric processing according to claim 5, characterized in that, The nozzles of the lower spray pipe frame (19) and the upper spray pipe frame (13) are arranged alternately.
7. The humidification equipment for polyester fabric processing according to claim 2, characterized in that, Two bearings are fixedly sleeved on the inner circular wall surface of the rotating roller (5) and the inner circular wall surface of the lower pressure roller (7).
8. A humidification device for processing polyester fabric according to claim 4, characterized in that, A guide roller frame (21) is fixedly installed on one side of the water collection tank (17), and the guide roller frame (21) is fixedly installed with the support frame (14).