Spraying dust suppression device for belt conveyor
By designing a sliding and expandable horizontal plate structure and a spraying device with separate sliding and fixed spraying components, the problems of poor adaptability and inconvenient maintenance of existing equipment are solved, achieving applicability and flexible maintenance for conveyors of different sizes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 郑州宏基矿山机械有限公司
- Filing Date
- 2025-05-23
- Publication Date
- 2026-05-19
AI Technical Summary
Existing belt conveyor spray dust suppression equipment has poor adaptability, requires the conveyor to be stopped for maintenance, and cannot adapt to conveyors of different sizes.
A spraying device comprising a sliding spray assembly and a fixed spray assembly was designed. Through a sliding and expandable cross plate structure, it can adapt to conveyors of different sizes and can be directly pushed away for maintenance.
The spray dust suppression equipment is highly adaptable to conveyors of different sizes, and maintenance can be performed without stopping the conveyor operation, thus expanding the coverage of the spray range.
Smart Images

Figure CN224257626U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust suppression technology for conveyors, specifically a dust suppression device for belt conveyors. Background Technology
[0002] Belt conveyors are widely used in industries such as mining, ports, and power plants, primarily for the continuous transport of materials. However, during the operation of belt conveyors, the loading, unloading, conveying, and belt movement all generate a large amount of dust. This dust not only seriously pollutes the working environment and harms the health of operators, easily causing occupational diseases such as respiratory illnesses, but it can also enter the interior of mechanical equipment, accelerating wear and tear, reducing equipment lifespan and operating efficiency. Therefore, dust suppression spraying is necessary for conveyors.
[0003] In the prior art, utility model patent CN202323472327.2 discloses a spraying device for a conveyor, including a bracket. A motor is fixedly installed on the surface of the bracket, and a conveyor belt is installed at the output end of the motor. A mounting bracket is fixedly installed at the top of the bracket, and a support plate is fixedly installed at the bottom of the bracket. This design achieves a better usage method. Before use, the sliding plate is pinched by the pinch groove and pulled upwards, allowing the sliding plate to slide upwards through the limiting groove inside the baffle. When the sliding plate slides to the desired position, the pull block is pinched to align the locking rod with the fixing groove and push it inwards, so that the locking rod and the soft pad slide completely into the fixing groove. At this time, the soft pad can firmly lock the locking rod inside the fixing groove, and the locking rod firmly fixes the sliding plate in the current position. This avoids the situation where, due to the lack of a limiting structure, there is an angle during use, causing coal to roll off the output end, leaving a large amount of coal around the conveyor that requires workers to pick up.
[0004] The aforementioned patent provides a spray dust suppression device for conveyors. However, this spray dust suppression device is directly fixed on the conveyor. Different sizes of spray dust suppression devices are required for different sizes of conveyors, resulting in poor adaptability. Furthermore, when the spray dust suppression device needs maintenance, the conveyor must be stopped before maintenance can be carried out. Utility Model Content
[0005] The purpose of this utility model is to provide a spray dust suppression device for belt conveyors, which aims to improve the existing spray dust suppression equipment, which is directly fixed on the conveyor, has poor adaptability, and requires the conveyor to be stopped for maintenance when the spray dust suppression equipment needs maintenance.
[0006] This utility model is implemented as follows: A dust suppression spray device for a belt conveyor includes a water tank, a water pump, and a spraying device. One end of the water pump is connected to the water tank, and the other end is connected to the spraying device. It also includes a first side plate and a second side plate. The spraying device includes a sliding spraying assembly and a fixed spraying assembly. A first horizontal plate is provided on the upper side of the first side plate, and a second horizontal plate is provided on the upper side of the second side plate. The lower end face of the first horizontal plate and the upper end face of the second horizontal plate are slidably connected. The fixed spraying assembly is fixedly disposed on the lower end face of the second horizontal plate, and the sliding spraying assembly is slidably disposed on the lower end face of the second horizontal plate.
[0007] Preferably, it also includes a third horizontal plate, on the side of the second side plate away from the first side plate, the third horizontal plate is fixedly provided, and the water tank is provided on the third horizontal plate; both the lower end surface of the third horizontal plate and the lower end surface of the first side plate are provided with casters.
[0008] Preferably, the upper end face of the second horizontal plate is provided with a plurality of T-shaped slide bars perpendicular to the second side plate, and the lower end face of the first horizontal plate is provided with a T-shaped slide groove corresponding to the position of each T-shaped slide bar, and the T-shaped slide groove is slidably disposed on the T-shaped slide bar.
[0009] Preferably, a first limiting block is provided on both horizontal sides of the first horizontal plate away from the first side plate, and a second limiting block is provided on both horizontal sides of the second horizontal plate away from the second horizontal plate. The first limiting block and the second limiting block abut against each other as the first horizontal plate and the second horizontal plate slide.
[0010] Preferably, the spraying device further includes a connecting hose; the sliding spraying assembly includes a first spraying pipe and a first connecting pipe, and the fixed spraying assembly includes a second spraying pipe and a second connecting pipe. The first connecting pipe is a pipe body with one end open, and the second connecting pipe is a pipe body with both ends open. One end of the second connecting pipe is connected to a water pump, and the other end is connected to the first connecting pipe through the connecting hose. Multiple first spraying pipes and second spraying pipes are alternately arranged on the lower end surface of the second horizontal plate along the direction from the first side plate to the second side plate. The first spraying pipes are slidably arranged on the lower end surface of the second horizontal plate, and the second spraying pipes are fixedly arranged on the lower end surface of the second horizontal plate. The same end of multiple first spraying pipes passes through the first side plate and is connected to the first connecting pipe, and the same end of multiple second spraying pipes passes through the second side plate and is connected to the second connecting pipe.
[0011] Preferably, it also includes a first pipe fixing buckle and a second pipe fixing buckle; the first spray pipe is provided with a first pipe fixing buckle, and the upper end of the first pipe fixing buckle is slidably disposed on the lower end surface of the second horizontal plate; the second spray pipe is provided with a second pipe fixing buckle, and the second pipe fixing buckle is fixedly disposed on the lower end surface of the second horizontal plate.
[0012] Preferably, the lower end of the second horizontal plate is provided with a matching pipe sliding groove corresponding to the position of each first pipe fixing buckle, and the upper end of the first pipe fixing buckle is slidably disposed in the pipe sliding groove.
[0013] Preferably, the lower end of the first spray pipe is provided with a plurality of first atomizing nozzles at an angle along its length, and the lower end of the second spray pipe is provided with a plurality of second atomizing nozzles at an angle along its length; the angles of the first atomizing nozzles and the second atomizing nozzles are opposite.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model, by setting a first horizontal plate and a second horizontal plate that can be slidably extended, can increase the distance between the first side plate and the second side plate, thereby allowing the distance between the first side plate and the second side plate to be adjusted independently for conveyors of different sizes. This makes it convenient for the spray dust suppression equipment to be installed on any type of conveyor, with strong applicability. Furthermore, when the spray dust suppression equipment needs maintenance, it can be directly pushed away for maintenance.
[0016] 2. This utility model expands the spray range by dividing the spraying device into a sliding spraying component and a fixed spraying component, which can automatically follow the sliding of the first horizontal plate and the second horizontal plate. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the bottom three-dimensional structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the bottom structure of the first side plate and the first horizontal plate of this utility model;
[0020] Figure 4 This is a schematic diagram of the installation structure of the first side plate, the first horizontal plate, and the water tank of this utility model;
[0021] Figure 5 This is a schematic diagram of the bottom structure of the first side plate and the first horizontal plate of this utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the spray device of this utility model;
[0023] Figure 7 This is a utility model Figure 2 The structural diagram at point A in the diagram.
[0024] In the diagram: 1. First side plate; 2. First horizontal plate; 201. T-shaped slide groove; 202. First limiting block; 3. Second side plate; 4. Second horizontal plate; 401. T-shaped slide bar; 402. Second limiting block; 403. Pipe sliding groove; 5. Third horizontal plate; 6. Water tank; 7. Water pump; 8. Caster wheel; 9. Spraying device; 901. Sliding spray assembly; 902. Fixed spray assembly; 903. First spray pipe; 904. First pipe fixing buckle; 905. First connecting pipe; 906. Second spray pipe; 907. Second pipe fixing buckle; 908. Second connecting pipe; 909. First atomizing nozzle; 910. Second atomizing nozzle; 10. Connecting hose. Detailed implementation method:
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:
[0027] Example 1
[0028] like Figure 1 , Figure 3 and Figure 4As shown, a dust suppression spray device for a belt conveyor includes a water tank 6, a water pump 7, and a spraying device 9. One end of the water pump 7 is connected to the water tank 6, and the other end is connected to the spraying device 9. It also includes a first side plate 1 and a second side plate 3. The spraying device 9 includes a sliding spray assembly 901 and a fixed spray assembly 902. A first horizontal plate 2 is provided on the upper side of the first side plate 1, and a second horizontal plate 4 is provided on the upper side of the second side plate 3. The lower end face of the first horizontal plate 2 and the upper end face of the second horizontal plate 4 are slidably connected. The lower end face of the first horizontal plate 2 and the second horizontal plate 4 can be extended by sliding. Multiple T-shaped sliding strips 401 perpendicular to the second side plate 3 are provided on the upper end face of the second horizontal plate 4. A corresponding T-shaped sliding groove 201 is provided on the lower end face of the first horizontal plate 2 at the position of each T-shaped sliding strip 401. The T-shaped sliding grooves 201 are slidably mounted on the T-shaped sliding strips 401. This prevents the first horizontal plate 2 and the second horizontal plate 4 from falling off during sliding. First limiting blocks 202 are provided on both horizontal sides of the first horizontal plate 2 away from the first side plate 1, and second limiting blocks 402 are provided on both horizontal sides of the second horizontal plate 4 away from the second horizontal plate 4. The first limiting blocks 202 and the second limiting blocks 402 abut against each other as the first horizontal plate 2 and the second horizontal plate 4 slide. The first limiting blocks 202 and the second limiting blocks 402 are provided to prevent the T-shaped slider and the T-shaped slide groove from disengaging during the expansion of the first horizontal plate 2 and the second horizontal plate 4. The fixed spray assembly 902 is fixedly provided on the lower end surface of the second horizontal plate 4, and the sliding spray assembly 901 is slidably provided on the lower end surface of the second horizontal plate 4. In addition, it also includes a third horizontal plate 5. The third horizontal plate 5 is fixedly installed on the side of the second side plate 3 away from the first side plate 1. The water tank 6 is installed on the third horizontal plate 5. The lower end face of the third horizontal plate 5 and the lower end face of the first side plate 1 are both provided with casters 8. The casters 8 are casters with a self-locking structure, which makes it convenient for the spray dust suppression equipment to move through the casters 8, so that the operator can easily push the spray dust suppression equipment to be installed on the conveyor.
[0029] like Figure 1 , Figure 2 and Figures 5-7As shown, the spraying device 9 also includes a connecting hose 10; the sliding spray assembly 901 includes a first spray pipe 903 and a first connecting pipe 905, and the fixed spray assembly 902 includes a second spray pipe 906 and a second connecting pipe 908. The first connecting pipe 905 is a pipe body with one end open, and the second connecting pipe 908 is a pipe body with both ends open. One end of the second connecting pipe 908 is connected to the water pump 7, and the other end is connected to the first connecting pipe 905 through the connecting hose 10; a plurality of first spray pipes 903 and second spray pipes 906 are alternately arranged on the lower end surface of the second horizontal plate 4 along the direction from the first side plate 1 toward the second side plate 3. The first spray pipes 903 are slidably arranged on the lower end surface of the second horizontal plate 4, and the second spray pipes 906 are fixedly arranged on the lower end surface of the second horizontal plate 4; the same end of the plurality of first spray pipes 903 passes through the first side plate 1 and is connected to the first connecting pipe 905, and the same end of the plurality of second spray pipes 906 passes through the second side plate 3 and is connected to the second connecting pipe 908. The system also includes a first pipe fixing buckle 904 and a second pipe fixing buckle 907. A first pipe fixing buckle 904 is provided on the first spray pipe 903, with its upper end slidably disposed on the lower end face of the second horizontal plate 4. A pipe sliding groove 403 is provided on the lower end face of the second horizontal plate 4 corresponding to the position of each first pipe fixing buckle 904, with the upper end of the first pipe fixing buckle 904 slidably disposed in the pipe sliding groove 403. A second pipe fixing buckle 907 is provided on the second spray pipe 906, and is fixedly disposed on the lower end face of the second horizontal plate 4. Multiple first atomizing nozzles 909 are sequentially inclined along the length of the lower end of the first spray pipe 903, and multiple second atomizing nozzles 910 are sequentially inclined along the length of the lower end of the second spray pipe 906; the inclination directions of the first atomizing nozzles 909 and the second atomizing nozzles 910 are opposite.
[0030] Example 2
[0031] like Figure 1 , Figure 3 and Figure 4As shown, a dust suppression spray device for a belt conveyor includes a water tank 6, a water pump 7, and a spray device 9. One end of the water pump 7 is connected to the water tank 6, and the other end is connected to the spray device 9. It also includes a first side plate 1 and a second side plate 3. The spray device 9 includes a sliding spray assembly 901 and a fixed spray assembly 902. A first horizontal plate 2 is provided on the upper side of the first side plate 1, and a second horizontal plate 4 is provided on the upper side of the second side plate 3. The lower end face of the first horizontal plate 2 and the upper end face of the second horizontal plate 4 are slidably connected. A plurality of T-shaped sliding strips 401 perpendicular to the second side plate 3 are provided on the upper end face of the second horizontal plate 4. A corresponding T-shaped sliding groove 201 is provided on the lower end face of the first horizontal plate 2 at the position of each T-shaped sliding strip 401. The T-shaped sliding groove 201 is slidably disposed on the T-shaped sliding strip 401. First limiting blocks 202 are provided on both horizontal sides of the first horizontal plate 2 away from the first side plate 1, and second limiting blocks 402 are provided on both horizontal sides of the second horizontal plate 4 away from the second horizontal plate 4. The first limiting blocks 202 and the second limiting blocks 402 abut against each other as the first horizontal plate 2 and the second horizontal plate 4 slide. The fixed spray assembly 902 is fixedly provided on the lower end surface of the second horizontal plate 4, and the sliding spray assembly 901 is slidably provided on the lower end surface of the second horizontal plate 4. A third horizontal plate 5 is also included. The lower end of the second side plate 3 away from the first side plate 1 is fixedly provided with the third horizontal plate 5, and the water tank 6 is provided on the third horizontal plate 5. Universal wheels 8 are provided on the lower end surface of both the third horizontal plate 5 and the lower end surface of the first side plate 1.
[0032] like Figure 1 , Figure 2 and Figures 5-7As shown, the spraying device 9 also includes a connecting hose 10; the sliding spray assembly 901 includes a first spray pipe 903 and a first connecting pipe 905, and the fixed spray assembly 902 includes a second spray pipe 906 and a second connecting pipe 908. The first connecting pipe 905 is a pipe body with one end open, and the second connecting pipe 908 is a pipe body with both ends open. One end of the second connecting pipe 908 is connected to the water pump 7, and the other end is connected to the first connecting pipe 905 through the connecting hose 10; a plurality of first spray pipes 903 and second spray pipes 906 are alternately arranged on the lower end surface of the second horizontal plate 4 along the direction from the first side plate 1 toward the second side plate 3. The first spray pipes 903 are slidably arranged on the lower end surface of the second horizontal plate 4, and the second spray pipes 906 are fixedly arranged on the lower end surface of the second horizontal plate 4; the same end of the plurality of first spray pipes 903 passes through the first side plate 1 and is connected to the first connecting pipe 905, and the same end of the plurality of second spray pipes 906 passes through the second side plate 3 and is connected to the second connecting pipe 908. The system also includes a first pipe fixing buckle 904 and a second pipe fixing buckle 907. A first pipe fixing buckle 904 is provided on the first spray pipe 903, with its upper end slidably disposed on the lower end face of the second horizontal plate 4. A pipe sliding groove 403 is provided on the lower end face of the second horizontal plate 4 corresponding to the position of each first pipe fixing buckle 904, with the upper end of the first pipe fixing buckle 904 slidably disposed in the pipe sliding groove 403. A second pipe fixing buckle 907 is provided on the second spray pipe 906, and is fixedly disposed on the lower end face of the second horizontal plate 4. Multiple first atomizing nozzles 909 are sequentially inclined along the length of the lower end of the first spray pipe 903, and multiple second atomizing nozzles 910 are sequentially inclined along the length of the lower end of the second spray pipe 906; the inclination directions of the first atomizing nozzles 909 and the second atomizing nozzles 910 are opposite.
[0033] The working principle of this utility model is as follows: During use, the distance between the first side plate 1 and the second side plate 3 can be adjusted according to the size of the conveyor, and the first horizontal plate 2 and the second horizontal plate 4 expand simultaneously. During the pulling process, the sliding spray assembly 901 will slide on the second horizontal plate 4, thereby increasing the coverage area of the sliding spray assembly 901 and the fixed spray assembly 902. Moreover, the first atomizing nozzle 909 and the second atomizing nozzle 910 on the sliding spray assembly 901 and the fixed spray assembly 902 have opposite tilting directions, so whether they overlap or unfold, they will fully cover the expanded range. Thus, dust suppression spraying can be achieved for conveyors of different sizes.
[0034] In summary, by setting up a sliding and expandable first horizontal plate 2 and second horizontal plate 4, this utility model can increase the distance between the first side plate 1 and the second side plate 3, thereby allowing the distance between the first side plate 1 and the second side plate 3 to be adjusted independently for conveyors of different sizes. This makes it convenient for the spray dust suppression equipment to be installed on any type of conveyor, with strong applicability. Moreover, when the spray dust suppression equipment needs maintenance, it can be directly pushed away for maintenance. By dividing the spray device into a sliding spray component 901 and a fixed spray component 902, the spray range can be expanded automatically by following the sliding of the first horizontal plate 2 and the second horizontal plate 4.
[0035] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A dust suppression spray device for a belt conveyor, comprising a water tank (6), a water pump (7), and a spraying device (9), wherein one end of the water pump (7) is connected to the water tank (6), and the other end is connected to the spraying device (9), characterized in that, It also includes a first side plate (1) and a second side plate (3). The spraying device (9) includes a sliding spraying assembly (901) and a fixed spraying assembly (902). A first horizontal plate (2) is provided on the upper side of the first side plate (1), and a second horizontal plate (4) is provided on the upper side of the second side plate (3). The lower end face of the first horizontal plate (2) and the upper end face of the second horizontal plate (4) are slidably connected. The fixed spraying assembly (902) is fixedly provided on the lower end face of the second horizontal plate (4), and the sliding spraying assembly (901) is slidably provided on the lower end face of the second horizontal plate (4).
2. The spray dust suppression device for a belt conveyor according to claim 1, characterized in that, In addition, a third horizontal plate (5) is also included. The third horizontal plate (5) is fixedly installed on the side of the lower end of the second side plate (3) away from the first side plate (1). The water tank (6) is installed on the third horizontal plate (5). The lower end surface of the third horizontal plate (5) and the lower end surface of the first side plate (1) are both provided with casters (8).
3. The spray dust suppression device for a belt conveyor according to claim 1, characterized in that, The upper end face of the second horizontal plate (4) is provided with a plurality of T-shaped slide bars (401) perpendicular to the second side plate (3), and the lower end face of the first horizontal plate (2) is provided with a corresponding T-shaped slide groove (201) at the position of each T-shaped slide bar (401), and the T-shaped slide groove (201) is slidably disposed on the T-shaped slide bar (401).
4. The spray dust suppression device for a belt conveyor according to claim 1, characterized in that, The first horizontal plate (2) is provided with first limiting blocks (202) on both horizontal sides away from the first side plate (1), and the second horizontal plate (4) is provided with second limiting blocks (402) on both horizontal sides away from the second horizontal plate (4). The first limiting blocks (202) and the second limiting blocks (402) abut against each other as the first horizontal plate (2) and the second horizontal plate (4) slide.
5. A spray dust suppression device for a belt conveyor according to claim 1, characterized in that, The spraying device (9) further includes a connecting hose (10); the sliding spray assembly (901) includes a first spray pipe (903) and a first connecting pipe (905), the fixed spray assembly (902) includes a second spray pipe (906) and a second connecting pipe (908), the first connecting pipe (905) is a pipe body with one end open, the second connecting pipe (908) is a pipe body with both ends open, one end of the second connecting pipe (908) is connected to the water pump (7), and the other end is connected to the first connecting pipe (905) through the connecting hose (10); the lower end face of the second horizontal plate (4) along A plurality of first spray pipes (903) and second spray pipes (906) are alternately arranged in sequence in the direction of the first side plate (1) toward the second side plate (3). The first spray pipes (903) are slidably arranged on the lower end face of the second horizontal plate (4), and the second spray pipes (906) are fixedly arranged on the lower end face of the second horizontal plate (4). The same end of the plurality of first spray pipes (903) passes through the first side plate (1) and is connected to the first connecting pipe (905). The same end of the plurality of second spray pipes (906) passes through the second side plate (3) and is connected to the second connecting pipe (908).
6. A spray dust suppression device for a belt conveyor according to claim 5, characterized in that, It also includes a first pipe fixing buckle (904) and a second pipe fixing buckle (907); the first spray pipe (903) is provided with the first pipe fixing buckle (904), and the upper end of the first pipe fixing buckle (904) is slidably disposed on the lower end surface of the second horizontal plate (4); the second spray pipe (906) is provided with the second pipe fixing buckle (907), and the second pipe fixing buckle (907) is fixedly disposed on the lower end surface of the second horizontal plate (4).
7. A spray dust suppression device for a belt conveyor according to claim 6, characterized in that, The lower end of the second horizontal plate (4) is provided with a matching pipe sliding groove (403) corresponding to the position of each first pipe fixing buckle (904), and the upper end of the first pipe fixing buckle (904) is slidably disposed in the pipe sliding groove (403).
8. A spray dust suppression device for a belt conveyor according to claim 5, characterized in that, The lower end of the first spray pipe (903) is provided with a plurality of first atomizing nozzles (909) arranged at an incline along its length, and the lower end of the second spray pipe (906) is provided with a plurality of second atomizing nozzles (910) arranged at an incline along its length; the incline directions of the first atomizing nozzles (909) and the second atomizing nozzles (910) are opposite.