An automatic quail egg packing machine

Abstract

This utility model discloses an automatic quail egg boxing machine, belonging to the field of quail egg boxing. It includes a first fixed frame, with a first conveyor belt fixedly installed on the inner side of the first fixed frame. A loading component is engaged with the surface of the first conveyor belt. A second fixed frame is fixedly installed on the top of the first fixed frame, with a second conveyor belt fixedly installed on the inner side of the second fixed frame. A guide mechanism is fixedly installed on the top of the second fixed frame. This automatic quail egg boxing machine, by setting up a transmission component, a sealing component, and a transfer component, uses a first electric push rod to drive a clamping plate to engage with a slot, achieving the purpose of clamping the loading box. The sealing machine automatically seals the top of the loading box, saving time and labor. A transfer cart is used to transfer the loading box after loading the quail eggs, achieving automatic boxing and synchronous transfer, ensuring efficiency and effectiveness.

Description

Technical Field

[0001] This utility model belongs to the field of quail egg packaging technology, specifically relating to an automatic quail egg packaging machine. Background Technology

[0002] Quail eggs, also known as quail bird eggs or quail ova, are the eggs of the quail, an animal of the pheasant family. The shells are mostly grayish-white with reddish-brown and purplish-brown spots. High-quality eggs have bright colors, hard shells, deep yellow yolks, and viscous egg whites. In the process of processing quail eggs, they are usually packed into boxes using a boxing machine.

[0003] According to the patent announcement number CN212922158U, an automatic quail egg boxing machine is known prior art. Although this patent has the advantage of using a conveyor belt, weighing bin, and packaging bin to mechanically replace the traditional manual weighing and boxing of quail eggs, the technical solution of this patent still has the following defects in actual use: the patent does not have the function of synchronous heat sealing and transmission of the loaded boxes, which is not conducive to transfer and affects the use effect and efficiency. At the same time, it does not have the function of synchronously guiding the quail eggs during transmission, which causes multiple quail eggs to roll around on the surface of the conveyor belt, which is not conducive to rapid positioning and boxing. It is impossible to load the quail eggs into the corresponding loading cavity in the loading box, which leads to multiple quail eggs accumulating in the loading box without independent separation, which is prone to collision and is not conducive to ensuring the boxing effect. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic quail egg packing machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic quail egg packing machine, comprising a first fixed frame, a first conveyor belt fixedly installed on the inner side of the first fixed frame, a loading component snapped onto the surface of the first conveyor belt, a second fixed frame fixedly installed on the top of the first fixed frame, a second conveyor belt fixedly installed on the inner side of the second fixed frame, a guiding mechanism fixedly installed on the top of the second fixed frame, the guiding mechanism including a winding component and a moving component, a diversion frame fixedly connected to the side of the second fixed frame, a transmission component fixedly connected to the bottom of the second fixed frame, a sealing component fixedly connected to the bottom of the transmission component, a limiting plate fixedly connected to the front side of the first fixed frame, and a transfer component snapped into the limiting plate.

[0006] In a preferred embodiment, the loading assembly includes a loading box that is snapped onto the top of the first conveyor belt. The top of the loading box has multiple loading cavities, and flexible buffer pads are provided inside the loading cavities. The front and rear sides of the loading box are provided with slots.

[0007] In a preferred embodiment, the winding assembly includes a first bearing, which is fixedly connected to the top of a second fixed frame. A winding roller is rotatably connected inside the first bearing. An elastic fabric is fixedly wound around the surface of the winding roller. The bottom end of the elastic fabric overlaps with the surface of a second conveyor belt. A return spring is sleeved on the shaft surface of the winding roller. The two ends of the return spring are fixedly connected to the top of the first bearing and the surface of the winding roller, respectively.

[0008] In a preferred embodiment, the moving component includes two support plates, both of which are fixedly connected above a second fixed frame. A second bearing is fixedly connected to the inner side of each support plate, and a second rotating shaft is rotatably connected within the second bearing. A first lead screw is fixedly connected to the second rotating shaft, and two guide plates are threaded onto the surface of the first lead screw. One end of the elastic fabric is fixedly connected to the side of the guide plate. A first motor is fixedly mounted on the surface of the support plate via a mounting bracket, and the output shaft of the first motor is fixedly connected to the shaft end of the second rotating shaft.

[0009] In a preferred embodiment, the transmission assembly includes a support frame, which is fixedly connected to the bottom of a second fixed frame. A groove is provided at the bottom of the support frame, and a third bearing is fixedly connected to both the front and rear sides of the inner wall of the groove. A third rotating shaft is rotatably connected inside the third bearing, and a second lead screw is fixedly connected to the third rotating shaft. A movable plate is threadedly connected to the surface of the second lead screw, and the movable plate is slidably connected within the groove. A second motor is fixedly mounted on the rear side of the support frame via a mounting bracket, and the output shaft of the second motor is fixedly connected to the shaft end of the third rotating shaft.

[0010] In a preferred embodiment, the sealing assembly includes a second electric push rod, which is fixedly connected to the bottom of the movable plate. A mounting plate is fixedly connected to the bottom end of the second electric push rod, and a sealing machine is fixedly installed on the bottom of the mounting plate. Two through slots are formed on the top of the mounting plate, and a first electric push rod is fixedly connected to each of the two through slots. A clamping plate is fixedly connected to one end of the first electric push rod, and the clamping plate is adapted to the clamping slot.

[0011] In a preferred embodiment, the transfer assembly includes a transfer vehicle that is snapped into a limiting plate. A set of brake wheels and a set of rollers are fixedly installed at the bottom of the transfer vehicle near the four corners. The transfer vehicle is located below the support frame.

[0012] In a preferred embodiment, a connecting rod is fixedly connected to the inner side of the support plate, and two guide plates are slidably connected to the surface of the connecting rod. Support legs are fixedly connected to the bottom of the first fixing frame near the four corners.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This automatic quail egg packing machine, through the setting of a transmission component, a sealing component, and a transfer component, uses a first electric push rod to drive a clamping plate to engage with a slot, thereby clamping the loading box. The sealing machine then automatically seals the top of the loading box, saving time and labor. Simultaneously, a second motor drives a third rotating shaft to rotate a second lead screw, which in turn moves a moving plate to move the loading box, placing it in a transfer cart. The transfer cart then transfers the loading boxes after they have been loaded with quail eggs, achieving automatic packing and synchronous transfer, ensuring high efficiency and effectiveness.

[0015] This automatic quail egg packing machine, through the setting of a guiding mechanism and a diversion frame, utilizes the rotational cooperation of the take-up roller within the first bearing to form a guiding channel through elastic cloth and guide plates. The flexibility of the elastic cloth eliminates the need for traditional hard guide plates, reducing impact on the surface of the quail eggs and preventing damage during transport. Simultaneously, the operation of the first motor drives the first lead screw via the second rotating shaft, causing the two guide plates to move synchronously and align with the multiple diversion channels of the diversion frame. This achieves the purpose of single-row, single-batch transport of quail eggs, facilitating the individual loading of each egg into a single loading chamber, avoiding collisions and damage caused by accumulation in a single loading space, and ensuring loading effect and efficiency. Attached Figure Description

[0016] Figure 1 This is a front view of the structure of this utility model;

[0017] Figure 2 This utility model Figure 1 An enlarged schematic diagram of point A in the middle;

[0018] Figure 3 This utility model Figure 1 A schematic diagram of the take-up assembly;

[0019] Figure 4 This is a cross-sectional schematic diagram of the structure of this utility model;

[0020] Figure 5 This utility model Figure 1 A schematic diagram of the transmission components.

[0021] In the diagram: 1. First conveyor belt; 2. Second conveyor belt; 3. Guiding mechanism; 31. Rewinding assembly; 311. First bearing; 312. Rewinding roller; 313. Return spring; 314. Elastic fabric; 32. Moving assembly; 321. Support plate; 322. First lead screw; 323. Guide plate; 324. Connecting rod; 325. Second bearing; 326. Second rotating shaft; 327. First motor; 4. Diverter frame; 5. Loading assembly; 51. Loading box; 52. Loading cavity; 53. Slot; 6. 7. Support leg; 8. Sealing assembly; 9. Sealing machine; 10. Mounting plate; 11. Clamping plate; 12. First electric push rod; 13. Through slot; 14. Second electric push rod; 15. Transmission assembly; 16. Second motor; 17. Third rotating shaft; 18. Third bearing; 19. Support frame; 10. Second lead screw; 11. Groove; 12. Moving plate; 13. First fixed frame; 14. Second fixed frame; 15. Limiting plate; 16. Transfer assembly; 17. Transfer cart; 18. Brake wheel; 19. Roller. Detailed Implementation

[0022] The present invention will be further described below with reference to the embodiments.

[0023] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0024] Please see Figure 1 This utility model provides an automatic quail egg packing machine, including a first fixed frame 9, with support legs 6 fixedly connected to the bottom of the first fixed frame 9 near the four corners. A first conveyor belt 1 is fixedly installed on the inner side of the first fixed frame 9. A loading component 5 is snapped onto the surface of the first conveyor belt 1. The loading component 5 includes a loading box 51, which is snapped onto the top of the first conveyor belt 1. The top of the loading box 51 has multiple loading cavities 52, and a flexible buffer pad is provided inside the loading cavity 52. ​​The front and rear sides of the loading box 51 are provided with slots 53.

[0025] In this embodiment, by setting up the loading box 51 and the loading cavity 52, it is convenient to place quail eggs in a single space and avoid multiple stacks causing collisions. At the same time, by setting up the slot 53, it is convenient to engage with the card plate 73 later, so as to achieve the purpose of moving and transporting the loading box 51.

[0026] Please see Figure 1 , Figure 2 and Figure 3A second fixed frame 10 is fixedly installed on the top of the first fixed frame 9. A second conveyor belt 2 is fixedly installed on the inner side of the second fixed frame 10. A guide mechanism 3 is fixedly installed on the top of the second fixed frame 10. The guide mechanism 3 includes a winding assembly 31 and a moving assembly 32. The winding assembly 31 includes a first bearing 311, which is fixedly connected to the top of the second fixed frame 10. A winding roller 312 is rotatably connected inside the first bearing 311. An elastic fabric 314 is fixedly wound on the surface of the winding roller 312. The bottom end of the elastic fabric 314 overlaps with the surface of the second conveyor belt 2. A return spring 313 is sleeved on the shaft surface of the winding roller 312. The two ends of the return spring 313 are respectively fixedly connected to the top of the first bearing 311 and the surface of the winding roller 312. Component 32 includes two support plates 321, both of which are fixedly connected above the second fixed frame 10. A second bearing 325 is fixedly connected to the inner side of each of the two support plates 321. A second rotating shaft 326 is rotatably connected inside the second bearing 325. A first lead screw 322 is fixedly connected to the second rotating shaft 326. Two guide plates 323 are threadedly connected to the surface of the first lead screw 322. One end of the elastic cloth 314 is fixedly connected to the side of the guide plate 323. A first motor 327 is fixedly mounted on the surface of the support plate 321 through a mounting bracket. The output shaft of the first motor 327 is fixedly connected to the shaft end of the second rotating shaft 326. A connecting rod 324 is fixedly connected to the inner side of the support plate 321. The two guide plates 323 are slidably connected to the surface of the connecting rod 324.

[0027] In this embodiment, the first motor 327 operates, driving the first lead screw 322 to rotate via the second rotating shaft 326, causing the two guide plates 323 to move in the same direction and subsequently connect with each flow channel of the diversion frame 4. The inner wall of the diversion frame 4 is provided with silicone pads to ensure the flexibility of the diversion channels, achieving the purpose of conveying and packaging quail eggs. At the same time, with the rotation of the elastic cloth 314 on the surface of the winding roller 312 and the elasticity of the return spring 313, the elastic cloth 314 forms a guide channel. The soft material of the elastic cloth 314 itself reduces the collision force with the surface of the quail eggs, preventing the quail eggs from breaking during the conveying and packaging process.

[0028] Please see Figure 5A diversion frame 4 is fixedly connected to the side of the second fixed frame 10, and a transmission assembly 8 is fixedly connected to the bottom of the second fixed frame 10. The transmission assembly 8 includes a support frame 84, which is fixedly connected to the bottom of the second fixed frame 10. A groove 86 is provided at the bottom of the support frame 84. A third bearing 83 is fixedly connected to the front and rear sides of the inner wall of the groove 86. A third rotating shaft 82 is rotatably connected inside the third bearing 83. A second lead screw 85 is fixedly connected to the third rotating shaft 82. A movable plate 87 is threadedly connected to the surface of the second lead screw 85. The movable plate 87 is slidably connected in the groove 86. A second motor 81 is fixedly installed on the rear side of the support frame 84 through a mounting bracket. The output shaft of the second motor 81 is fixedly connected to the shaft end of the third rotating shaft 82.

[0029] In this embodiment, the diversion frame 4 is used to divert and transport quail eggs to multiple loading cavities 52. The second motor 81 drives the third rotating shaft 82 to rotate, which in turn drives the second lead screw 85 to rotate. This causes the moving plate 87 to drive the second electric push rod 76 to work. The locking plate 73 and the slot 53 then move the loading box 51 to achieve the purpose of shifting the loading box 51, which is then convenient for subsequent placement in the transfer box for transfer.

[0030] Please see Figure 4 A sealing assembly is fixedly connected to the bottom of the transmission component 8. The sealing assembly includes a second electric push rod 76, which is fixedly connected to the bottom of the moving plate 87. A mounting plate 72 is fixedly connected to the bottom end of the second electric push rod 76. A sealing machine 71 is fixedly installed at the bottom of the mounting plate 72. Two through slots 75 are opened on the top of the mounting plate 72. A first electric push rod 74 is fixedly connected in each of the two through slots 75. A clamping plate 73 is fixedly connected to one end of the first electric push rod 74. The clamping plate 73 is adapted to the clamping slot 53.

[0031] In this embodiment, the second electric push rod 76 operates to drive the sealing machine 71 (the sealing machine 71 is existing technology, model: JCL300) to move downwards, so that the sealing mold contacts the top of the loading box 51, thereby sealing the top of the loading box 51 and completing the sealing of the quail eggs after they are packed. At the same time, the first electric push rod 74 operates to drive the pallet 73 to move. Through the engagement and disengagement of the pallet 73 and the slot 53, the loading box 51 can be clamped and transported or separated and transferred, ensuring efficiency and convenience.

[0032] Please see Figure 1The front side of the first fixed frame 9 is fixedly connected to the limiting plate 11. The limiting plate 11 is fitted with a transfer assembly 12. The transfer assembly 12 includes a transfer cart 121. The transfer cart 121 is fitted with the limiting plate 11. A set of brake wheels 122 and a set of rollers 123 are fixedly installed at the bottom of the transfer cart 121 near the four corners. The transfer cart 121 is located below the support frame 84.

[0033] In this embodiment, by pulling outward or pushing inward into the transfer vehicle 121, and with the help of the rollers 123 and the brake wheels 122, the purpose of loading and transferring the loading box 51 is achieved through the transfer vehicle 121.

[0034] The working principle and usage process of this utility model are as follows: First, the sorted quail eggs can be transported to the second conveyor belt 2. Then, by controlling the first motor 327 to work, the second rotating shaft 326 drives the first lead screw 322 to rotate, causing the guide plate 323 to move. Through the rotation of the take-up roller 312 in the first bearing 311 and the elasticity of the return spring 313, the elastic cloth 314 moves in sync with the guide plate 323 to form a guide channel. With the flexibility of the elastic cloth 314 itself, the collision force on the quail eggs is reduced, ensuring the integrity of the quail eggs during transportation.

[0035] Then, by setting the conveying speeds of the first conveyor belt 1 and the second conveyor belt 2 in coordination, the quail eggs are made to enter the diversion channel of the diversion frame 4 through the guide port formed by the guide plate 323, and are then sequentially transported to the corresponding loading cavity 52 on the first conveyor belt 1 below through the diversion channel.

[0036] After a loading box 51 is loaded, it is continuously conveyed by the first conveyor belt 1 to the area below the sealing machine 71. Then, by controlling the second electric push rod 76, the mounting plate 72 is moved downwards, and the plastic sealing film on the surface of the sealing machine 71 contacts the top of the loading box 51, sealing the top of the loading box 51. Then, by controlling the first electric push rod 74, the clamping plate 73 is moved to engage with the clamping slot 53. Then, by controlling the second electric push rod 76, the loading box 51 is moved upwards. By controlling the second motor 81, the third rotating shaft 82 drives the... Rotating the second lead screw 85 causes the moving plate 87 to move the second electric push rod 76, which in turn moves the loading box 51 above the transfer cart 121. Then, by controlling the second electric push rod 76, the loading box 51 is moved down into the transfer cart 121. Then, by controlling the first electric push rod 74, the clamping plate 73 is separated from the clamping slot 53, so that the loading box 51 is placed in the transfer cart 121. After a period of time, the transfer cart 121 can be pulled, and the loading box 51 containing quail eggs can be transferred by using the brake wheel 122 and the roller 123.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic quail egg packing machine, comprising a first fixed frame (9), characterized in that: A first conveyor belt (1) is fixedly installed on the inner side of the first fixed frame (9). A loading component (5) is snapped onto the surface of the first conveyor belt (1). The loading component (5) is used to pack quail eggs. A second fixed frame (10) is fixedly installed on the top of the first fixed frame (9). A second conveyor belt (2) is fixedly installed on the inner side of the second fixed frame (10). A guide mechanism (3) is fixedly installed on the top of the second fixed frame (10). The guide mechanism (3) includes a winding component (31) and a moving component (32). A diversion frame (4) is fixedly connected to the side of the second fixed frame (10). A transmission component (8) is fixedly connected to the bottom of the second fixed frame (10). A sealing component (7) is fixedly connected to the bottom of the transmission component (8). A limit plate (11) is fixedly connected to the front side of the first fixed frame (9). A transfer component (12) is snapped into the limit plate (11).

2. The automatic quail egg packing machine according to claim 1, characterized in that: The loading assembly (5) includes a loading box (51), which is snapped onto the top of the first conveyor belt (1). The top of the loading box (51) has multiple loading cavities (52), and a flexible buffer pad is provided inside the loading cavity (52). The front and rear sides of the loading box (51) are provided with slots (53).

3. The automatic quail egg packing machine according to claim 1, characterized in that: The winding assembly (31) includes a first bearing (311), which is fixedly connected to the top of the second fixed frame (10). A winding roller (312) is rotatably connected inside the first bearing (311). An elastic cloth (314) is fixedly wound on the surface of the winding roller (312). The bottom end of the elastic cloth (314) overlaps with the surface of the second conveyor belt (2). A return spring (313) is sleeved on the shaft surface of the winding roller (312). The two ends of the return spring (313) are fixedly connected to the top of the first bearing (311) and the surface of the winding roller (312), respectively.

4. The automatic quail egg packing machine according to claim 3, characterized in that: The moving component (32) includes two support plates (321), both of which are fixedly connected above the second fixed frame (10). A second bearing (325) is fixedly connected to the inner side of each of the two support plates (321). A second rotating shaft (326) is rotatably connected inside the second bearing (325). A first lead screw (322) is fixedly connected to the second rotating shaft (326). Two guide plates (323) are threadedly connected to the surface of the first lead screw (322). One end of the elastic cloth (314) is fixedly connected to the side of the guide plate (323). A first motor (327) is fixedly mounted on the surface of the support plate (321) through a mounting bracket. The output shaft of the first motor (327) is fixedly connected to the shaft end of the second rotating shaft (326).

5. The automatic quail egg packing machine according to claim 2, characterized in that: The transmission component (8) includes a support frame (84), which is fixedly connected to the bottom of the second fixed frame (10). The bottom of the support frame (84) has a groove (86). The front and rear sides of the inner wall of the groove (86) are fixedly connected to a third bearing (83). A third rotating shaft (82) is rotatably connected inside the third bearing (83). A second lead screw (85) is fixedly connected to the third rotating shaft (82). A moving plate (87) is threadedly connected to the surface of the second lead screw (85). The moving plate (87) is slidably connected inside the groove (86). A second motor (81) is fixedly installed on the rear side of the support frame (84) through a mounting bracket. The output shaft of the second motor (81) is fixedly connected to the shaft end of the third rotating shaft (82).

6. The automatic quail egg packing machine according to claim 5, characterized in that: The sealing assembly (7) includes a second electric push rod (76), which is fixedly connected to the bottom of the moving plate (87). The bottom end of the second electric push rod (76) is fixedly connected to an installation plate (72), and a sealing machine (71) is fixedly installed at the bottom of the installation plate (72). The top of the installation plate (72) has two through slots (75), and a first electric push rod (74) is fixedly connected in each of the two through slots (75). One end of the first electric push rod (74) is fixedly connected to a card plate (73), and the card plate (73) is adapted to the card slot (53).

7. The automatic quail egg packing machine according to claim 5, characterized in that: The transfer assembly (12) includes a transfer vehicle (121), which is snapped into the limiting plate (11). A set of brake wheels (122) and a set of rollers (123) are fixedly installed at the bottom of the transfer vehicle (121) near the four corners. The transfer vehicle (121) is located below the support frame (84).

8. The automatic quail egg packing machine according to claim 4, characterized in that: The inner side of the support plate (321) is fixedly connected to the connecting rod (324), and the two guide plates (323) are slidably connected to the surface of the connecting rod (324). The bottom of the first fixing frame (9) is fixedly connected to the four corners of the support leg (6).

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