A long-distance pipe jacking connection and positioning device

Abstract

This application relates to a long-distance pipe jacking connection and positioning device, including a base, a wall, and a pipe. The pipe runs through the interior of the wall. A base is located on one side of the wall. A second sliding plate is mounted on the top of the base via a slide rail. An extension pipe is placed on top of the second sliding plate. First sliding plates are mounted on both sides of the top of the base via slide rails. A locator is mounted on top of the base and the first sliding plate. The locator includes a mounting base, an electric push rod, a clamping plate, and a laser displacement ranging sensor. This invention uses the laser displacement ranging sensor to measure the position of the pipe, providing data reference for subsequent positioning. The laser displacement ranging sensor also measures the position of the extension pipe and transmits this data to an external control unit. An intelligent algorithm is used to align the extension pipe with the pipe, facilitating subsequent connection. This design can adapt to pipes of different diameters. Compared with the technology in the prior art, this design further optimizes the versatility and applicability of the device and improves accuracy.

Description

Technical Field

[0001] This utility model relates to the field of pipe jacking construction technology, specifically a long-distance pipe jacking connection and positioning device. Background Technology

[0002] In current engineering construction and underground pipeline construction, long-distance pipe jacking technology has been widely used. In the existing process of connecting long-distance pipes into the stratum, the first set of pipes needs to be inserted into the stratum first. Then, the hydraulic cylinder is retracted, and the second pipe to be connected is lifted by external hoisting equipment. The second pipe is lifted to the side of the first pipe inserted into the stratum, and then the hydraulic cylinder pushes the second pipe into the stratum. When connecting the second pipe, workers often place the second pipe to the side of the first pipe by feel. It is necessary to make constant adjustments to align the two sets of pipes for connection, which is very inconvenient.

[0003] A search revealed that patent publication number CN220505979U discloses a long-distance pipe jacking connection positioning device. While this type of device effectively solves the problem of workers needing to constantly adjust it to align and connect two sets of pipes, its structural design makes it unsuitable for pipes of different diameters, and its accuracy is difficult to control. Therefore, we propose a long-distance pipe jacking connection positioning device to address these existing problems. Utility Model Content

[0004] The purpose of this invention is to provide a long-distance pipe jacking connection and positioning device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a long-distance pipe jacking connection positioning device, comprising a base, a wall, and a pipe, wherein the pipe is installed through the interior of the wall, a base is provided on one side of the wall, a second sliding plate is installed on the top of the base via a slide rail, an extension pipe is placed on the top of the second sliding plate, and a first sliding plate is installed on both sides of the top of the base via slide rails. A locator is installed on the top of the base and the first sliding plate, the locator comprising a mounting base, an electric push rod, a clamping plate, and a laser displacement ranging sensor, an electric push rod is installed on one side of the mounting base, a clamping plate is installed at the output end of the electric push rod, and laser displacement ranging sensors are provided on both sides of the clamping plate.

[0006] After the pipe is driven into the wall, the base is installed in the designated position. The locator on the base clamps the pipe by pushing the clamping plate with an electric push rod, so that the clamping plate is against the pipe. The position of the pipe can be measured by a laser displacement distance sensor, providing data reference for subsequent positioning. At this time, the worker lowers the extension pipe to the predetermined position and places it on the second sliding plate. The locator on the first sliding plate clamps the extension pipe by pushing the clamping plate with an electric push rod, so that the clamping plate is against the extension pipe. The position of the extension pipe can be measured by a laser displacement distance sensor and transmitted to the external control unit. Using an intelligent algorithm, the optimal movement trajectory can be calculated in real time based on the data provided by the laser displacement distance sensor, so that the extension pipe is aligned with the pipe, facilitating subsequent connection. This design can adapt to jacking pipes of different diameters, improving the versatility and applicability of the device, and has high versatility.

[0007] Preferably, a base is fixedly installed at the bottom of the base, and a locator at the top of the base clamps the pipe on both sides.

[0008] The base can be installed on the ground of the well, and the base can be positioned at a specified height. During installation, the base needs to be kept horizontal. The locator clamps the pipe to detect the diameter and position of the pipe and sends a sensor signal to provide a position reference for the subsequent positioning of the extension pipe.

[0009] Preferably, the locator at the top of the skateboard clamps the extension tube on both sides.

[0010] The position of the extension tube can be determined by clamping it with a positioner. The position of the extension tube can be measured by the sensor inside the positioner, and the position signal of the pipe can be received so that the position of the extension tube is aligned with the pipe.

[0011] Preferably, the laser displacement ranging sensor is electrically connected to the peripheral control unit, and the clamping plate is made of metal.

[0012] The laser displacement distance sensor can measure the distance and angle between the extension tube and the pipe in real time, providing accurate positioning information for the connector. Because the laser displacement distance sensor is electrically connected to the external control unit, it can transmit the data detected by the laser displacement distance sensor to the external control unit for calculation, so that the operator can control multiple sets of clamps equipped with laser displacement distance sensors to be on the same horizontal line, thereby controlling the alignment and positioning of the extension tube and the pipe.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] This invention uses a laser displacement ranging sensor to measure the position of the pipeline, providing data reference for subsequent positioning. The same sensor then measures the position of the extension pipe and transmits this data to an external control unit. Employing an intelligent algorithm, it calculates the optimal trajectory in real time based on the data from the laser displacement ranging sensor, aligning the extension pipe with the pipeline for easier subsequent connection. The device features a clamping positioning design with adjustable clamping spacing, adapting to jacking pipes of different diameters. Compared to the technology in the prior art, this invention further optimizes the versatility and applicability of the device while improving accuracy. Attached Figure Description

[0015] Figure 1 This is the front view of the present invention;

[0016] Figure 2 This is a schematic diagram of a partial structure of the skateboard of this utility model;

[0017] Figure 3 This is a partial structural diagram of the positioner of this utility model.

[0018] In the diagram: 1. Base; 101. Base; 2. Slide 1; 3. Positioner; 301. Mounting base; 302. Electric push rod; 303. Clamping plate; 304. Laser displacement range sensor; 4. Slide 2; 5. Wall; 6. Pipe; 7. Extension pipe. Detailed Implementation

[0019] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.

[0020] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.

[0021] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.

[0022] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.

[0023] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.

[0024] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to encompass not only the orientation depicted in the drawings but also the different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element.

[0025] Therefore, the term "above" includes both "above" and "below" depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relational terms used herein will be interpreted accordingly.

[0026] The terminology used herein is for the purpose of describing various examples only and is not intended to limit this disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0027] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.

[0028] The features of the examples described herein can be combined in various ways that will become apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will become apparent upon understanding the disclosure of this application.

[0029] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0030] Example 1

[0031] like Figure 1 , Figure 2 , Figure 3 As shown, the present invention proposes a long-distance pipe jacking connection positioning device, including a base 1, a wall 5, and a pipe 6. The pipe 6 is installed through the interior of the wall 5. The base 1 is set on one side of the wall 5. A sliding plate 2 4 is installed on the top of the base 1 via a slide rail. An extension pipe 7 is placed on the top of the sliding plate 2 4. Sliding plates 1 2 are installed on both sides of the top of the base 1 via slide rails. Both sliding plates 1 2 and 2 4 can slide on sliding plate 1 2 via the slide rails to facilitate docking operations. A locator 3 is installed on the top of the base 1 and sliding plate 1 2. The locator 3 includes a mounting base 301, an electric push rod 302, a clamping plate 303, and a laser displacement distance sensor 304. An electric push rod 302 is installed on one side of the mounting base 301. A clamping plate 303 is installed at the output end of the electric push rod 302. Laser displacement distance sensors 304 are set on both sides of the clamping plate 303.

[0032] The working principle of the long-distance pipe jacking connection positioning device based on Embodiment 1 is as follows: After the pipe 6 is driven into the wall 5, the base 1 is installed in the designated position, and the locator 3 on the base 1 clamps the pipe 6. The clamping method is that the electric push rod 302 pushes the clamping plate 303 so that the clamping plate 303 abuts against the pipe 6. The laser displacement distance sensor 304 can measure the position of the pipe 6, providing data reference for subsequent positioning. At this time, the worker lowers the extension pipe 7 to the predetermined position and places it on the sliding plate 2 4. The locator 3 on the sliding plate 1 2 clamps the extension pipe 7. The clamping method involves the electric push rod 302 pushing the clamping plate 303 to abut against the extension tube 7. The laser displacement distance sensor 304 can measure the position of the extension tube 7 and transmit it to the external control unit. Using an intelligent algorithm, the electric push rod 302 is controlled to push the clamping plate 303. The optimal motion trajectory can be calculated in real time based on the data provided by the laser displacement distance sensor 304, so that the extension tube 7 is aligned with the pipe 6, which facilitates subsequent connection. This design can adapt to jacking pipes of different diameters, improving the versatility and applicability of the device, and has high versatility.

[0033] Example 2

[0034] like Figure 1 , Figure 3 As shown, the long-distance pipe connection positioning device proposed in this utility model, compared with the first embodiment, further includes: a base 101 fixedly installed at the bottom of the base 1, a locator 3 at the top of the base 1 clamping the pipe 6 on both sides, a locator 3 at the top of the slide plate 2 clamping the extension pipe 7 on both sides, a laser displacement ranging sensor 304 electrically connected to the external control unit, and a clamping plate 303 made of metal material.

[0035] In this embodiment, as Figure 1 As shown, the base 101 can be installed on the ground of the well, allowing the base 1 to be at a specified height. During installation, the base 1 must be kept horizontal. The clamping of the positioner 3 and the pipe 6 detects the diameter and position of the pipe 6 and sends a sensing signal, providing a positional reference for the subsequent positioning of the extension pipe 7. Figure 1 As shown, the position of the extension tube 7 can be positioned by clamping it with the positioner 3. The position of the extension tube 7 can be measured by the sensor inside the positioner 3, and the position signal of the pipe 6 can be received so that the position of the extension tube 7 is aligned with the pipe 6; as shown. Figure 3As shown, the laser displacement distance sensor 304 can measure the distance and angle between the extension tube 7 and the pipe 6 in real time, providing accurate positioning information for the connector. Since the laser displacement distance sensor 304 is electrically connected to the external control unit, it can transmit the data detected by the laser displacement distance sensor 304 to the external control unit for calculation, so that the operator can control multiple sets of clamps 303 equipped with laser displacement distance sensors 304 to be on the same horizontal line, so as to control the alignment and positioning of the extension tube 7 and the pipe 6.

[0036] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A long-distance pipe jacking connection and positioning device, comprising a base (1), a wall (5), and a pipe (6), characterized in that: A pipe (6) is installed through the interior of the wall (5). A base (1) is provided on one side of the wall (5). A slide plate (4) is installed on the top of the base (1) via a slide rail. An extension pipe (7) is placed on the top of the slide plate (4). A slide plate (2) is installed on both sides of the top of the base (1) via a slide rail. A locator (3) is installed on the top of the base (1) and the slide plate (2). The locator (3) includes a mounting base (301), an electric push rod (302), a clamping plate (303), and a laser displacement ranging sensor (304). An electric push rod (302) is installed on one side of the mounting base (301). A clamping plate (303) is installed at the output end of the electric push rod (302). A laser displacement ranging sensor (304) is provided on both sides of the clamping plate (303).

2. The long-distance pipe jacking connection and positioning device according to claim 1, characterized in that: The base (1) is fixedly installed at the bottom of the base (1), and the locator (3) at the top of the base (1) is clamped on both sides of the pipe (6).

3. The long-distance pipe jacking connection and positioning device according to claim 1, characterized in that: The locator (3) at the top of the slide plate (2) is clamped to both sides of the extension tube (7).

4. The long-distance pipe jacking connection and positioning device according to claim 1, characterized in that: The laser displacement ranging sensor (304) is electrically connected to the peripheral control unit, and the clamp (303) is made of metal.

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